Webasto Thermo Top Evo Installation Documentation
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Webasto Thermo Top Evo Installation Documentation

Parking heater, toyota yaris hybrid
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Download this manual See also: Workshop Manual, Installation Documentation
Water Heater
Thermo Top Evo Parking Heater
Installation Documentation
Toyota Yaris hybrid

Validity

Manufacturer
Toyota
Motorisation
Fuel
1.5 hybrid
Petrol
AT = automatic transmission
From Model Year 2012
Left-hand drive vehicle
Verified equipment vari-
ants:
Not verified:
Total installation time:
Note:
Only allow an electrically instructed person to work on hybrid vehicles.
Mind the vehicle manufacturer's instructions.
Ident. No.: 1318769A_EN
00 0258
Model
Yaris hybrid
Transmission type Output in kW
AT continuously
variable
Automatic air-conditioning
Front fog light
Daytime running lights LED
Passenger compartment monitoring
Headlight washer system
approx. 8 hours
Status: 24.10.2012
E
1
Type
EG-BE No. / ABE
XP13M (A)
e11 * 2007 / 46 * 0152 * ...
Displacement in
cm³
55
1497
Engine code
1NZ-FXE
© Webasto Thermo & Comfort SE

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Summary of Contents for Webasto Thermo Top Evo

  • Page 1: Validity

    Water Heater Thermo Top Evo Parking Heater 00 0258 Installation Documentation Toyota Yaris hybrid Validity Manufacturer Model Type EG-BE No. / ABE Toyota Yaris hybrid XP13M (A) e11 * 2007 / 46 * 0152 * ... Motorisation Fuel Transmission type Output in kW...

  • Page 2: Table Of Contents

    Remote Option (Telestart) Necessary Components • Basic delivery scope Thermo Top Evo in accordance with price list • Installation kit for Toyota Yaris hybrid 2012 Petrol: 1318768A • Heater control in accordance with price list and upon consultation with end customer •...

  • Page 3: Information On Operating And Installation Instructions

    Installation and repair may ONLY be carried out by persons trained and VEHICLE INSTALLATION REQUIREMENTS certified in a Webasto training course. NEVER try to install or repair We- 2.1. Scope basto heating or cooling systems if you have not completed a Webasto training course, you do not have the necessary technical skills and you 2.1.1.

  • Page 4: Information On Validity

    • Crimping pliers for cable lug / tab connector 0.5 - 6mm² • Torque wrench for 2.0 - 10 Nm • Hose clamping pliers • Metric thread-setter kit • Webasto Thermo Test Diagnosis with current software Dimensions • All dimensions are in mm Tightening torque values •...

  • Page 5: Preliminary Work

    • Remove years that do not apply from the type and duplicate label. • Attach the duplicate label (type label) in the appropriate place in the engine compartment. Heater Installation Location 1 Heater Installation location Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...

  • Page 6: Preparing Electrical System

    Lock fuse holder of passenger compartment 1 and IPCU socket 2 in place. Pull wires as well as wires into one 1000mm long protective sleeving each. Premount- ing fuse holder of passenger compart- ment Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...
  • Page 7 Complete metering pump connector again af- ter routing. Pin assignment is not relevant. 1 Connector housing 2 Lock 3 Blue (bl) / brown (br) wires Disman- 4 Coding tling con- 5 Timer lock nector Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...

  • Page 8: Electrical System

    Fuse holder of engine compartment 1 Earth wire on original vehicle earth support Position fuse holder of engine compartment 1 , point will be fastened to the coolant reservoir cap later. Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...

  • Page 9: Fan Controller

    10 A fuse IPCU Pulse width modulator IPCU adjustment values: Duty cycle: 60% Frequency: 400 Hz Cutting point Voltage: 10 V Cable colours and pin designa- tions may vary Function: Low-side Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...
  • Page 10 1 Red (rt) wire of fan unit 3 Red (rt) wire to 40-pin connector E30 (A) Connect- Pin 22 ing A/C Black (sw) wire of IPCU/A booster Red (rt) wire of IPCU/E Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...
  • Page 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...

  • Page 12: Digital Timer

    Remote Option (Telestart) Fasten receiver 1 with adhesive tape. Mounting receiver 1 Antenna Mounting antenna Temperature sensor T100 HTM Fasten temperature sensor 1 with cable tie. Mounting tempera- ture sensor Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...

  • Page 13: Preparing Installation Location

    Align bracket 3 and mount loosely. 1 M6x60 bolt 2 Copy hole pattern [3x] Copying hole pat- tern Remove the bracket. 1 9.1 mm dia. hole; rivet nut [3x each] Installing rivet nut Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...

  • Page 14: Preparing Heater

    Inserting edge pro- tection Preparing Heater 1 Water connection piece, sealing ring [2x each] 2 5x15 self-tapping bolt, retaining plate of water connection piece Mounting water con- nection piece Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...
  • Page 15 Push braided protection hoses onto hoses B and G and cut to length. Cut heat shrink plas- tic tubing to length. 1 50 mm long heat shrink plastic tubing [4x] Preparing hoses Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...

  • Page 16: Installing Heater

    2 10 mm dia. clamp Installing moulded hose Installing Heater 1 Combustion air silencer 2 Tighten 5x13 self-tapping bolt [2x] Mounting heater 1 Tighten 5x13 self-tapping bolt [2x] Mounting heater Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...

  • Page 17: Combustion Air

    Discard section X . 1 Combustion air pipe a = 270 Cutting combus- tion air pipe to length 1 Silencer 2 Combustion air pipe Mounting combus- tion air pipe Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...

  • Page 18: Fuel

    10mm dia. corrugated tube 1 to the rear along original vehicle fuel lines. Wrap insulating tape around corrugated tube ends at position 2 . Routing lines Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...
  • Page 19 2 Wiring harness of metering pump, con- nector mounted 3 Original vehicle bolt, large diameter washer 4 Perforated bracket Mounting 5 Hose section, 10 mm dia. clamp [2x] metering pump Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...
  • Page 20 Check that they have freedom of movement. 2 Fuel line of fuel standpipe, hose section, Connect- 10mm dia. clamp [2x] ing meter- ing pump Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...

  • Page 21: Coolant Circuit

    The connection should be "inline" based on the following diagram: Hose rout- ing dia- gram All spring clips = 25 mm dia. 1 = Black (sw) rubber isolator All connecting pipes = 18x18 mm dia. Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...
  • Page 22 1 M6x20 bolt, flanged nut, existing hole 2 Perforated bracket Mounting circulating pump Slide black (sw) rubber isolator 1 onto hose C . Connect- ing circu- lating pump Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...
  • Page 23 Cut the hose of engine outlet / heat exchang- er inlet 1 at the marking. Cutting point 1 Hose on heat exchanger inlet 2 Hose of engine outlet Routing in engine compart- ment Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...
  • Page 24 1 Hose of engine outlet Connect- ing engine outlet Routing in engine compart- ment Routing in engine compart- ment 1 Connection piece for engine outlet Routing in engine compart- ment Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...
  • Page 25 Align hoses. Ensure sufficient distance from neighbouring components, correct if neces- sary. 1 Align black (sw) rubber isolator 2 Hose bracket Mounting 3 Hose bracket hose bracket Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...

  • Page 26: Exhaust Gas

    1 Angle bracket 2 M6x16 bolt, spring lockwasher, large di- ameter washer 3 Silencer Premount- ing silencer Remove original vehicle bolt at position 1 and discard. 1 M6x25 bolt Replacing bolt Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...
  • Page 27 3 M6x20 bolt, p-clamp, flanged nut Mounting 4 Angle bracket exhaust 5 M6x20 bolt, large diameter washer, end section flanged nut, existing hole 1 Underride protection 2 Discard section Cutting out underride protection Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...
  • Page 28 Mount underride protection 1 . Align exhaust end section 2 with the centre of the recess. Ensure sufficient distance from neighbouring components, correct if necessary. Aligning exhaust end section Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...

  • Page 29: Final Work

    1/3 of the maximum speed specified by IPCU. • Mount "Switch off parking heater before refueling" signboard in area of filler neck. • During initial start up, proceed as follows with the Webasto Thermo Test Diagnosis:  Control coolant pump under Menu Component test, check coolant level ...

  • Page 30: Template For Fuel Standpipe

    Compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimise mar- gins” and 100% of the normal size. 100mm Ident. No.: 1318769A_EN Status: 24.10.2012 © Webasto Thermo & Comfort SE...

  • Page 31: Operating Instructions For End Customer

    Toyota Yaris hybrid Operating Instructions for End Customer Please remove page and add to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min.

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