Webasto Thermo Top Evo Installation Documentation
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Webasto Thermo Top Evo Installation Documentation

Parking heater for audi a6 / a6- avant / audi a7 sportback
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See also: Workshop Manual , Installation Documentation
Water Heater
Thermo Top Evo Parking Heater
Installation Documentation
Audi A6 / A6- Avant /
Audi A7 Sportback

Validity

Manufacturer
Audi
Audi
Audi
Motorisation
Fuel
2.0 TDI
Diesel
3.0 TDI quattro
Diesel
3.0 TDI quattro
Diesel
AG = Automatic transmission
from model year 2011
Left-hand drive vehicle
Verified equipment variants: Comfort automatic air-conditioning / 4-zone comfort automatic air-conditioning
Total installation time:
Note:
Verify part number index of the A/C control panel at the connector end.
For A/C control panels that end with a double index (two letters, see section "Preliminary Work"), the installation
should be carried out WITHOUT the time-delay relay.
Ident. No.: 1317500E_EN
00 0258
Model
A6
A6 Avant
A7 Sportback
Transmission type Output in kW
Multitronic
Multitronic
AG
Passenger compartment monitoring
NebelscheinwerferXenon with headlight washer system
Front fog lights
NebelscheinwerferStart / Stop
LED headlight
about 10 hours
Status: 19.03.2015
E
1
Type
EG-BE No. / ABE
4G
e1 * 2007 / 46 * 0436 * ...
4G
e1 * 2007 / 46 * 0436 * ...
4G
e1 * 2007 / 46 * 0436 * ...
Displacement in cm³ Engine
130
1968
180
2967
235
2967
code
CGLC
CDUC
CVUA
© Webasto Thermo & Comfort SE

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Summary of Contents for Webasto Thermo Top Evo

  • Page 1: Validity

    Water Heater Thermo Top Evo Parking Heater 00 0258 Installation Documentation Audi A6 / A6- Avant / Audi A7 Sportback Validity Manufacturer Model Type EG-BE No. / ABE Audi e1 * 2007 / 46 * 0436 * ... Audi A6 Avant e1 * 2007 / 46 * 0436 * ...

  • Page 2: Table Of Contents

    The total installation time may vary for vehicle equipment other than provided. Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...

  • Page 3: Information On Operating And Installation Instructions

    1.7.1. A clearly visible tell-tale in the operator's field of view shall inform when certified in a Webasto training course. NEVER try to install or repair We- the combustion heater is switched on or off. basto heating or cooling systems if you have not completed a Webasto...

  • Page 4: Information On Validity

    • Torque wrench for 2.0 - 10 Nm • Hose clamping pliers • Metric thread-setter kit • 25mm dia. punching tool • Webasto Thermo Test diagnosis with current software Measurements • All measurements are in mm! Tightening torque values • Tightening torque values of 5x13 heater bolts and 5x11 heater stud bolts = 8Nm.

  • Page 5: Preliminary Work

    • Remove years that do not apply from the type and duplicate label. • Attach the duplicate label (type label) visibly in the appropriate place in the engine compartment. Heater Installation Location 1 Heater Installation Location Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...

  • Page 6: Preparing Electrical System

    0,75² wires 0,75² Connect- 0,75² ing wires to time-delay relay sock- 0,75² All vehicles 1 Turn perforated bracket about 90° in its longitudinal axis Preparing perforated bracket Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...
  • Page 7 Cut thread of M6 in existing hole 2 of positive support point 1 (check depth, about 8mm)! Preparing positive support point Connector X7 Disman- tling con- nector of metering pump Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...

  • Page 8: Electrical System

    4 . If necessary, bend perforated bracket 3 again! 1 Wiring harnesses of heater, heater control 1 M5x16 bolt, washer [2x], nut 2 50 mm edge protection 2 F1-2 fuses (replace F2 with 1A) Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...

  • Page 9: Fan Controller Without Time-Delay Relay

    Connection to 20-pin T20c connector 1 of A/C control unit, pin 10. Crimp microtimer onto green/white (gn/ws) wire and insert into free pin 10 socket. 1 T20c connector dismantled Connec- tion of A/C control unit Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...

  • Page 10: Fan Controller With Time-Delay Relay

    Switch for glove compart- grey er control ment lighting blue Time-delay relay ST A 2-pin connector HSF Wiring harness of glove compartment lighting Cutting point Wiring colours may vary. Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...
  • Page 11 3 Brown (br) wire of 2-pin connector pin 1 partment 5 Grey (gr) wire of 2-pin connector pin 2 lighting Blue (bl) wire of ZR/87 Brown (br) wire of ZR/87z Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...
  • Page 12 Connection to 20-pin T20c connector 1 of A/C control unit, pin 10. Crimp microtimer onto green/white (gn/ws) wire and insert into free pin 10 socket. 1 T20c connector dismantled Connec- tion of A/C control unit Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...

  • Page 13: Multicontrol Car Option

    1 Receiver 2 Original vehicle bolt 3 Bracket Installing receiver 1 Antenna Installing antenna Temperature sensor T100 HTM Fasten temperature sensor 1 with adhesive tape. Installing tempera- ture sensor Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...

  • Page 14: Preparing Installation Location

    Preparing Heater 1 Water connection piece, sealing ring [2x each] 2 Self-tapping bolt 5x15, retaining plate, water connection piece Assem- bling water connec- tion piece Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...
  • Page 15 1 Exhaust pipe View of ex- haust pipe Lightly bend exhaust end section 2 at the end as shown (threaded insert points to the right). 1 Silencer Preparing silencer Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...
  • Page 16 H and cut to length (3.0 TDI only). Heat shrink plastic tubing on position 1, 3.0 TDI on- Preparing hoses 1 50 mm long heat shrink plastic tubing [4x] 2 150 mm long heat shrink plastic tubing Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...
  • Page 17 = 25mm dia. [2x]! Premount- ing hoses Tighten bolt of 51mm dia. clamp. 1 Combustion air pipe 2 Combustion air silencer Premount- ing com- bustion air silencer Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...

  • Page 18: Installing Heater

    1 Bracket part B 2 Self-tapping bolt 5x13 [3x] 3 M8x20 bolt, spring lockwasher [2x] Installing Heater 1 Wiring harness of heater [2x] Attaching wiring har- ness to heater Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...

  • Page 19: Coolant Circuit 2.0 Tdi

    All spring clips without a specific designation = 25 mm dia. 1 = Original vehicle circulating pump 2 = Original vehicle spring clip All connecting pipes = 18x18 mm dia. Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...
  • Page 20 1 Original vehicle circulating pump Cutting 3 Hose section on engine outlet point 1 Punch in 25 mm dia. hole [2x] 2 Protective rubber plug Preparing protective rubber plug Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...
  • Page 21 Mount air filter box 2. Route hoses A and H (below hose A, hidden) through original vehi- cle pass through into the coolant reservoir! Routing in engine compart- ment Connect- ing hoses Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...
  • Page 22 1 Hose section on engine outlet 2 Spacer bracket Connect- ing engine outlet Ensure sufficient distance to neighbouring components, adjust, if necessary. Aligning hoses Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...

  • Page 23: Coolant Circuit 3.0 Tdi

    All spring clips without a specific designation = 25 mm dia. 1 = Original vehicle circulating pump 2 = Original vehicle spring clip All connecting pipes = 18x18 mm dia. Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...
  • Page 24 Routing in engine compart- ment 3.0 TDI quattro 180kW Remove hose 1 of engine outlet/original vehi- cle circulating pump. Spring clip on circulating pump will be reused. Cutting point Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...
  • Page 25 2 Hose on heat exchanger inlet 3 Original vehicle hose 4 Original vehicle spring clip Connect- ing heat ex- changer inlet Route hose A through rubber-coated p-clamp 1 . Connect- ing heater inlet Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...
  • Page 26 3.0 TDI quattro 235kW 1 Hose section on engine outlet Connect- ing engine outlet All vehicles Ensure sufficient distance to neighbouring components, adjust, if necessary. Aligning hoses Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...

  • Page 27: Fuel

    Installing lines Route fuel line and wiring harness of meter- ing pump into corrugated tube 1 through orig- inal vehicle cable duct 2 to the underbody. Installing lines Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...
  • Page 28 5 M6x25 bolt, flanged nut Premount- ing meter- ing pump 1 180° moulded hose 2 10 mm dia. clamp [2x] 3 90° moulded hose Premount- ing meter- ing pump Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...
  • Page 29 4 10 mm dia. clamp Remove fuel-tank sending unit 1 in accord- ance with manufacturer's instructions. Drill out connection piece 2 to 2.5 mm dia. Fuel ex- traction Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...
  • Page 30 Check the position of the components; adjust if necessary. Check that they have freedom of movement. 1 10 mm dia. clamp 2 Fuel line in corrugated tube Connect- ing meter- ing pump Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...

  • Page 31: Exhaust Gas

    Centrally position exhaust end section 2 in hole. 1 Underride protection mounted Aligning exhaust end section Ensure sufficient distance to neighbouring components, adjust, if necessary. Aligning si- lencer Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...

  • Page 32: Final Work

    3. 1 Time-delay relay mounted Aligning time-delay relay sock- Webasto Thermo & Comfort SE Postfach 1410 82199 Gilching Germany Internet: www.webasto.com Technical Extranet: http://dealers.webasto.com Ident. No.: 1317500E_EN Status: 19.03.2015 © Webasto Thermo & Comfort SE...

  • Page 33: Operating Instructions For End Customer

    Audi A6 / A6- Avant / Audi A7 Sportback Operating Instructions for End Customer Please remove page and add to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx.

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