Polarity, Tungsten And Amp Recommendations - Everlast PowerUltra 206Pi Setup And User Manual

Igbt dc multi-process pulsetig/stick/plasma cutter
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Section 3
*Follow manufacturer of stick electrode for complete polarity recommendations
PROCESS
TIG (GTAW)
STICK (SMAW)
TIG (GTAW) OPERATION GUIDE FOR STEEL (ALUMINUM)*
*As a general rule, set amperage using 1 amp for every .001" of metal thickness for aluminum. Less is required for DC.
METAL THICKNESS
1-3 mm/.040"-1/8"
3-6 mm/ 1/8"-1/4"
6-10 mm 1/4"-3/8"
METAL THICKNESS
< 1 mm/.040"
2 mm/.080"
3 mm/ 1/8"
4-5 mm/ 3/16"
6-10 mm/ 1/4"-3/8"
TYPE
Pure
100% Tungsten
Thoriated
2% Thorium
(slightly radioactive)
Ceriated
2% Ceria
Lanthanated
1.5% Lanthanum Gold
Lanthanated
2% Lanthanum
Zirconiated
1% Zirconia
GENERAL POLARITY RECOMMENDATIONS*
TORCH POLARITY
WELDING AMPS
(A)
40-80 (60-125)
80-200 (125-200) 3/32"-1/8"
150-200 (200-250) 1/8"-1/4"
STICK (SMAW) OPERATION GUIDE
TUNGSTEN SELECTION GUIDE FOR AN INVERTER
PERCENT
COLOR
Green
Red
Orange
Blue
Brown
Basic theory and function
-
+
TUNGSTEN DIA.
.040"-3/32"
ELECTRODE SIZE
1/16"
3/32"
1/8"
1/8"
1/8"-5/32"
PROCESS
AC
NOT RECOMMENDED!
Do not use in an inverter.
AC/DC
YES. Great for all purpose welding. Most eco-
nomical.
AC/DC
YES. Good for low amp use.
AC/DC
YES. Best alternative to 2% Thoriated. Tough
performer.
AC/DC
YES. Slight advantage over 1.5% Lanthanated.
AC
NOT RECOMMENDED!
Do not use in an inverter.
23
WORK POLARITY
+
-
Ar FLOW RATE
8-15 CFH
15-25 CFH
20+ CFH
WELDING AMPS
20-40
40-50
90-110
90-130
130+
RECOMMENDATION

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