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EVERLAST
POWER i-MIG 200E
MIG/GMAW WELDER
CV
GMAW
IGBT
DC
Operator's Manual for the
Power i-MIG 200E MIG Welder
General Use and Setup Guide
Rev. 1
0 100041419
everlastwelders.com
Specifications and Accessories subject to change without notice.
1-877-755-9353
380 Swift Ave. Unit 12 South San Francisco, CA 94080 USA
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Summary of Contents for Everlast POWER i-MIG 200E
- Page 1 EVERLAST POWER i-MIG 200E MIG/GMAW WELDER GMAW IGBT Operator’s Manual for the Power i-MIG 200E MIG Welder General Use and Setup Guide Rev. 1 0 100041419 everlastwelders.com Specifications and Accessories subject to change without notice. 1-877-755-9353 380 Swift Ave. Unit 12 South San Francisco, CA 94080 USA...
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Page 2: Table Of Contents
Table of Contents Section……………………………………………….Page Letter to the Customer …………………..………… Everlast Contact Information…………….…………. Safety Precautions…………………………………… Introduction and Specifications…..………………… General Description, Purpose and Features……… Set Up Guide and Component Identification….…... Suggested Settings…….…………………...……….. Installation of Filler Wire and Machine Setup……... Front Panel View……………………...…………..…. -
Page 3: Letter To The Customer
Your unit registration is important should any information such as product updates or recalls be issued. It is also important so that we may track your satisfaction with Everlast products and ser- vices. If you are unable to register by website, contact Everlast directly through the sales depart- ment at the main customer service number in your country. -
Page 4: Everlast Contact Information
Serial number: ____________________________ Model number: ____________________________ Date of Purchase:__________________________ Contact Information Everlast US: Everlast consumer satisfaction email: sales@everlastwelders.com Everlast Website: everlastwelders.com Everlast Technical Support: tech@everlastwelders.com Everlast Welding Support: performance@everlastwelders.com Everlast Support Forum: http://www.everlastgenerators.com/forums/index.php Main toll free number: 1-877-755 WELD (9353) 9am—5pm PST M-F Technical Support: Extension 207 9am—5PM EST M-F... -
Page 5: Safety Precautions
Safety Precautions Everlast is dedicated to providing you with the best possible equipment and ser- vice to meet the daily demands of welding. We want to go beyond delivering a satisfactory product to you. That is the reason we offer technical support to assist you with your needs should an occasion occur. - Page 6 Safety Precautions These safety precautions are for protection of safety and health. Failure to follow these guidelines may result in serious injury or death. Be careful to read and follow all cau- tions and warnings. Protect yourself and others. Welding and cutting processes produce high levels of ultraviolet (UV) radiation that can cause severe skin burn and damage.
- Page 7 Safety Precautions WARNING! Persons with pacemakers should not weld, cut or be in the welding area until they consult with their physician. Some pacemakers are sensitive to EMF radiation and could severely malfunction while welding or while being in the vicinity of someone welding. Serious injury or death may occur! Welding and plasma cutting processes generate electro-magnetic fields and radiation.
- Page 8 SAFETY PRECAUTIONS WARNING! Electrical shock can kill. Make sure all electrical equipment is properly grounded. Do not use frayed, cut or otherwise damaged cables and leads. Do not stand, lean or rest on ground clamp. Do not stand in water or damp areas while welding or cutting. Keep work sur- face dry.
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Page 9: Introduction And Specifications
Section 1 Introduction and Specifications Overview of Parameters and Features Power i-MIG 200E Power i-MIG 200E Specification Construction Type IGBT Inverter Dimensions 17.5”L x 13.5”H x 8.5”W Weight (Unit Only) 25 lbs. Input Voltage/Phase/Hertz 120/240V 1 Phase/ 50/60Hz Maximum Input Amps (I1MAX) 120/240V 28.7A/28.2A... -
Page 10: 1.1 General Description, Purpose And Features
1.1 General Description, Purpose and Features. Either coated (copper or other coatings) or uncoated steel The Power i-MIG 200E is a portable MIG (GMAW) welder wire may be used for welding steel as long as it remains designed for light repair and fabrication. The unit oper- rust-free and clean. - Page 11 Over an internal fault. Contact Everlast if the overcurrent can- time, the gun liner may become gradually fouled not be cleared or reoccurs repeatedly as the unit may with dirt, metal filings from the coating and other have sustained internal damage.
- Page 12 Section 1 Introduction and Specifications until the bubbles disappears completely. Crack the twist the nozzle like a screw to install or remove as adjustment on the regulator an small additional it grips the nozzle tightly. There is a special retain- amount to ensure full gas coverage.
- Page 13 NOTE: Some guns violent and irregular. Note that point as well. Lower Everlast sells may have a separate control mounted on the voltage to a point midway between the two ex- the spool gun handle for wire speed, but is inoperative tremes where the arc seems to even out.
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Page 14: Setup Guide And Component Identification
Section 2 Setup Guide and Component Identification General Reference Information for Operation and Parameters GENERAL POLARITY RECOMMENDATIONS* Table 1 *Consult manufacturer directions of filler material. There are exceptions. PROCESS TORCH POLARITY WORK POLARITY MIG (GMAW) FLUX CORE (FCAW) GAS SELECTION GUIDE Table 2 PROCESS MIG (GMAW) STEEL... -
Page 15: Installation Of Filler Wire And Machine Setup
Pull the drive roll off, and flip the drive roll over. Reassemble and tighten roller. If a flux core roller is needed contact Everlast. Thread straightened wire into coiled sheath and over grooves in lower drive roll. -
Page 16: Front Panel View
Section 2 Setup Guide and Component Identification FRONT VIEW 1. LED Indicators: ON/TEMP/OVERCURRENT 2. VOLTAGE ADJUSTMENT 3. WIRE SPEED/AMP ADJUSTMENT 4. SPOOL GUN SWITCH WIRE SPEED 5. SPOOL GUN CONTROL 6. WORK CLAMP CONNECTOR 3. EURO QUICK CONNECT FOR MIG/SPOOL GUN... - Page 17 Once the cause has been remedied, turn the power off and back on to reset the welder. If the light does not clear after remedying the cause, contact Everlast technical support for further diagnosis. 2. Voltage Selector. The voltage selector increases and decreases the voltage incrementally through- out the range.
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Page 18: Side View
Section 2 Setup Guide and Component Identification SIDE VIEW 2. Polarity Connection 1. Wire Spool Holder Assy. 4. Wire Feeder Assy. - Page 19 You may purchase additional outer collar has a shallow and a deep side. The drive rolls from Everlast for flux core use. deep side should be facing out when installing 8” rolls. When installing 4” rolls, the shallow side should be turned out.
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Page 20: Rear Panel View
Section 2 Setup Guide and Component Identification REAR VIEW/BACK PANEL 2. Main Power Switch 1. Gas Connector (Barb Type) 3. Power Input Cable 4. Fan... - Page 21 Section 2 Setup Guide and Component Identification Rear Panel: 1. Gas Supply. Connect the Gas regulator hose to this point via the brass barb fitting. The hose barb connection must be tight to prevent gas leakage. Install an extra clamp if needed to pre- vent gas from escaping.
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Page 22: Expanded View Of Mig Torch
Section 2 Setup Guide and Component Identification EXPANDED VIEW OF MIG TORCH PARTS Diffuser D.12 14-15AK NOTE: Some components may appear slightly different as design/ Contact Tip 0.8/M6*25 supplier changes are made from time to time. At time of publication, 15AK Goose gun neck assy. -
Page 23: Trouble Shooting
Section 3 Trouble Shooting Trouble Possible Cause Solution Switch damaged Replace Unit is switched on, but the Circuit breaker tripped or power light isn’t on Reset breaker, plug in unit. unit unplugged Check fan shroud housing and wire pro- Fan damaged or jammed After welding machine is tective guard for damage overheating and the fan does... -
Page 24: General Notes
GENERAL NOTES: 1. While welding aluminum with the Spool gun or MIG gun you must use 100% argon. You cannot use a mix as you would with steel or stainless. 2. While welding aluminum with the Spool gun or MIG gun you must use the next size up tip or a special oversize tip for the wire because the heat will cause the aluminum wire to swell and it will either drag or seize in the tip.
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