Everlast PowerTIG 200DV Operator's Manual
  1. Manuals
  2. Brands
  3. Everlast Manuals
  4. Welding System
  5. PowerTIG 200DV
  6. Operator's manual
Everlast PowerTIG 200DV Operator's Manual

Everlast PowerTIG 200DV Operator's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Publish Date: April 2024
EVPT200DV20214 Rev. 2
USA/North America
©Everlast Power Equipment
AC/DC
PULSE
DC
120/240V
1 Phase
Welders, Plasma Cutters, Multi-Process
Safety, Setup and General Use Guide
Operator's Manual
FUNCTION: AC/DC TIG with Pulse Function/ DC Stick
PURCHASE DATE:
WELDER SERIAL NUMBER:
OPTIONAL ACCESSORY SERIAL NUMBER:

Advertisement

Table of Contents
loading

Related Manuals for Everlast PowerTIG 200DV

Summary of Contents for Everlast PowerTIG 200DV

  • Page 1 Publish Date: April 2024 EVPT200DV20214 Rev. 2 USA/North America ©Everlast Power Equipment AC/DC PULSE Safety, Setup and General Use Guide FUNCTION: AC/DC TIG with Pulse Function/ DC Stick PURCHASE DATE: WELDER SERIAL NUMBER: OPTIONAL ACCESSORY SERIAL NUMBER: Operator’s Manual 120/240V...
  • Page 2 TABLE OF CONTENTS SPECIAL NOTICE AND CALIFORNIA PROPOSITION 65 WARNING CUSTOMER GREETING AND EXPLANATION OF PROCEDURES WARRANTY AND CONTACT INFORMATION SAFETY DISCLAIMER AND HF WARNING SAFETY WARNINGS, DANGERS, CAUTIONS AND INSTRUCTIONS GENERATOR OPERATION INFORMATION SPECIFICATIONS, INCLUDING DUTY CYCLE AND INPUT AMPERAGE INFORMATION GETTING STARTED, UNPACKING YOUR UNIT AND INSPECTION CONNECTING YOUR UNIT TO THE POWER SOURCE AND WIRING INFORMATION SHIELDING GAS INFORMATION AND CONNECTION OF REGULATOR...

  • Page 3: California Proposition 65 Warning

    Due to multiple variables that exist in the welding field and the changing nature of it and of the Everlast product line, Everlast Power Equipment INC. does not guarantee the accuracy, completeness,...
  • Page 4 Many issues can be resolved over the phone. If the issue cannot be resolved over the phone/email, you may be given an op- tion to return the unit, or have a part shipped to you, at Everlast’s discretion. Keep in mind, you may be asked questions that seem basic, or ele- mentary to your knowledge base.

  • Page 5: Who Do I Contact

    Warranties and service policies and procedures vary from country to country and are maintained and supported by the region- al or in country distributor of Everlast welding equipment. USA Customers Only: For full details on the 5 year parts and labor warranty, 30 day satisfaction policy, terms of sale, and how to proceed with a war- ranty claim, please visit: https://www.everlastgenerators.com/standard-warranty.
  • Page 6 Safe operation and proper maintenance is your responsibility. Everlast is dedicated to keeping safety a top priority. While we have compiled this operator’s manual to instruct you in basic safe operation and maintenance of your Everlast product, it is no substitute for observing safe welding practices and behavior. Safe welding and related cutting operations require basic knowledge, experience and ultimately the exercise of common sense.
  • Page 7 It is your responsibility to make certain that the use of this welder is restricted to per- sons who have read, understand and follow the warnings and instructions in this manual. If you or the operator needs further instruction, contact Everlast welding support at 1-877 755-9353 ext. 204 or seek qualified professional advice and training.
  • Page 8 Safety Warnings, Dangers, Cautions and Instructions DANGER! Welding and cutting operations pose serious inhalation hazards. Some of these hazards are immediate while others are cumulative in their effect. Do not weld in enclosed spaces or in areas without adequate ventilation. Fumes and gases released in the welding and cutting operations can be toxic.
  • Page 9 Safety Warnings, Dangers, Cautions and Instructions CAUTION! Trip Hazards exist around welders. Cords, cables, welding leads and hoses pose a trip hazard. Be aware of their location and inform others of their location. Tape and se- cure them so they will stay out of high traffic areas. CAUTION! Welded metal can stay hot long after welding is completed.
  • Page 10 11,000 watt generators or larger. Operating the unit on under-powered generators and/or on generators not rated with 5% or less THD can damage your unit. The generator manufacturer determines this rating, not Everlast. Do not assume that a name brand generator, or a “new” generator automatically provides clean power. Price paid does not guarantee a clean power out- put either.

  • Page 11: Specifications

    Article 630 of the NEC during consultation to determine proper application and wiring needs. Use the I1MAX and the I1EFF ratings listed above to determine the proper breaker and conductor (wire) sizing required. Everlast welders are designed around use in industrial wiring applications and are intended to be used with modern electrical systems. Household wiring may need to be upgraded before this welder may be installed.
  • Page 12 Specifications Product Specifications Construction Type Inverter (IGBT based, Digital Control) Input Voltage 120V/240 V (± 10%) 50/60 Hz Phase 1 Phase 50/60Hz I1MAX Current Rating (Inrush Amps) 120V @ 35A 240V @ 31A I1EFF Current Rating (Rated Amps) 120V @ 24A 240V @ 23A TIG Duty Cycle (Rated at 40°...

  • Page 13: Getting Started

    DISTANCE YOUR WELDER FROM YOUR WORK. some of the accessories may be present, but this is considered nor- mal. If any item is damaged or missing, please inform Everlast within As a best practice technique, be sure to locate your welder away from 72 hours of product receipt.
  • Page 14 If you are not qualified to make with either a slow blow fuse, or delayed trip breaker protecting the these connections, don’t. Everlast is in no way liable for any damag- circuit. The inrush current of this unit can exceed the limits of a typi- es caused by improper connection of your welder.
  • Page 15 Setup Guide Getting Started a 580 CGA valve). If you do not have a cylinder wrench, an adjusta- CONNECT YOUR UNIT TO THE SHIELDING GAS. ble type wrench will work, but make sure it is properly adjusted to What Shielding Gas Should Be Used? prevent rounding of the fitting shoulders.
  • Page 16 Setup Guide Getting Started SELECT THE PROPER TUNGSTEN TYPE. Purchasing Tungsten can be difficult. Local suppliers tend to put a premium price on Tungsten, and may be three times an online price What Type of Tungsten Do I Use? direct from a distributor. In many areas, the choice of tungsten may Selecting the correct tungsten for your welder is important.
  • Page 17 Setup Guide Getting Started Choosing the proper grind angle is important to achieving the weld As you use the tungsten (depending upon the type you have select- penetration, bead appearance, and arc cone width that you desire. ed) you will notice that the tungsten will gently form more of a point- While there is no true “one size fits all”...
  • Page 18 What Size of Tungsten Do I Use? NOTICE: Everlast advertises low arc start capability on their units. Surge Am- A larger tungsten such as a 1/8” diameter or larger may not start as perage to establish the arc are quite low. When starting an arc, cleanly at the minimum capable start amp of this unit.
  • Page 19 Setup Guide Getting Started in color coding, so match the color codes of the torch to the cooler SELECT THE PROPER TIG POLARITY AND CONNECTIONS. couplings for best results). The line exiting from the DINSE connect- Selecting polarity for TIG is quite simple. The torch will always be or is no longer a gas line but a water line.
  • Page 20 E7018, and E7014 are highly recommended for use. PowerCool cooler. If you have any questions about purchasing the correct cooler and assembly for your welder, contact Everlast. SELECT THE PROPER STICK POLARITY. The electrode holder, or stick torch (sometimes called a stinger) will almost always be connected to the right terminal of the machine ( positive+).
  • Page 21 Setup Guide Getting Started If you are needing basic help getting started, here are some general settings and selections to get you started. This guide is intended to be only a start- ing point, not a completely exhaustive source. Keep in mind that no guide is a substitute for practice and experience. You may find that your final set- tings may be different from the ones listed.

  • Page 22: Front Panel View

    Component Identification and Explanation Front Panel View Number Component Identification Component Note Protective Cover Keep down and in place during welding activities and in storage. Negative Terminal (-) Connect the TIG torch to this terminal for all TIG welding applications (DINSE 35/50 Type, 1/2”...
  • Page 23 Component Note Water Cooler Plug (240V 1ph, 4A max) This plug is to be used with Everlast water coolers only. Do not use with any other application. Input Cable* Plug is not included due to dual phase capability and the different wiring arrangements required. North America only: The unit may be operated on either 208-240V 1 phase or on 120V 1 phase.

  • Page 24: Control Panel Layout

    “clean power”, and/or some internal event that caused an excessive current draw. Check for issues then attempt one reset, if this does not clear or reoccurs shortly after, contact Everlast Tech Support. Down Slope 0-25 The Down Slope controls the ramp down cycle time during 2T/4T use with the torch switch.
  • Page 25 0% electrode negative. Some brands express this with a recip- rocal value of Electrode Negative. So what would be a “safe” 30% electrode positive setting on the Everlast, becomes a 70% electrode negative setting on other brands. Everlast, along with other brands...
  • Page 26 Do I need to adjust points on this welder? frequencies allow the arc to be better directed, but may slow forward The PowerTIG 200DV has been upgraded to a solid state HV start. travel speed. This eliminates the point gap design of the older PowerTIG 200DV models.
  • Page 27 -Flow not only purges the torch of any contamination, but it also If you need this type of start on a welder, contact Everlast for other establishes a protective envelope of shielding gas around the weld product information.
  • Page 28 Component Identification and Explanation Explanation of Functions and Welding Terms Base amps are expressed as a percentage of Peak welding perage in real time. Slower Pulse frequencies are more apt to dis- Amps. So, when you set base amps, you are only setting it as a play truer max and min Pulse Amp values.
  • Page 29 “press and hold”. The second allows the switch to be released to E6011. For best results with stick welding, Everlast recommends weld, but offers separate motions to start and stop the arc. See below E7014 and E7018 for general purpose use and fabrication.
  • Page 30 Component Identification and Explanation Explanation of Functions and Welding Terms main welding amps simply controls the Amperage of the welder.
  • Page 31 Component Identification and Explanation 26 Series Air (Gas)-Cooled Welding Torch (Typical Type) Parts and Assembly. Typical Everlast and NOVA Torch Assembly (17,18, 26 Series) (Some parts may not appear exactly the same but are equal in assembly order and type.) Tungsten not included, but available in select Consumable Kits on the website at www.everlastwelders.com.
  • Page 32 Component Identification and Explanation 7 PIN CONNECTOR FOR 10K or 22K Ω FOOT PEDAL Bridge a Jumper to Pin 7 To Pedal or Torch Switch ON/OFF Bridge a Jumper to Pin 6 To Pedal or Torch Switch ON/OFF High Middle Potentiometer (VR) Foot Pedal (10k-22k Ω) Note: This unit is designed to accept several different Ohm values, including the older 47K (50K) Ohm pedal without significantly...

  • Page 33: Troubleshooting

    OVER CURRENT. Check to make sure input power cable is correct length and size. Internal unit fault or low input voltage. Possible issue running on generator with dirty power. Identify cause, plug directly into the receptacle. Cycle the switch one time. If the code does not clear, call Everlast Tech Support.
  • Page 34 Check gas flow. Adjust for higher flow of gas. Listen for audible click activity. Solenoid is sticking. Too short of pre- of gas solenoid. If no click is heard, then contact Everlast Support. Clean flow or post-flow weld properly. Increase pre flow or post flow.

  • Page 35: Maintenance & Adjustment

    This is important to keeping your welder running for many years into the future. It is important to note that cleaning doesn’t void your warranty, but rather ensures it! Keep your welder covered when not in use. You can purchase a cover for your welder direct from Everlast.

Table of Contents