Verification Of Front Fork Bars; Assembly Of The Front Fork Bars - Yamaha FZ-16 Service Manual

NOTE:
While holding the damper rod with
the holder of the damper rod "2" and
T key in "3", loosen the screw rod
shock.
Key in T
YSST-813
VERIFICATION OF BARS
FRONT FORK
The following procedure applies to both
Front fork bars
1.
Check:
•
Tube
•
Outer tube
Curves / damage / scratches Replace.
WARNING
Do not attempt to straighten a bent inner tube
as dangerously weaken
2.
Measure:
•
Spring free length "a"
Replace out of specification.
Free length of spring
254.4 mm
FRONT FORK
3.
Check:
•
Damper rod
Damage / wear Replace.
Blow with compressed air blocked all
oil passage
•
Plug flow of oil
Replace damaged.
CAUTION
When disassembling and assembling the bars
front fork, not perrmita that
foreign materials from entering the fork
front.
ASSEMBLY OF THE BARS
FRONT FORK
The following procedure applies to both
Front fork bars
WARNING
Make sure the oil levels in
both front fork legs are equal
Different levels of oil, can be
in little loss of maneuverability and stability.
NOTE:
•
During assembly of the fork legs
front, be sure to substitute the following
parts:
- Hub of the outer tube
- Oil Seal
- Dust
- Clip
•
Before assembling the fork legs
front, make sure that all components
are clean.
1.
Assemble:
•
Damper rod
CAUTION
Allow the damper rod
slide down slowly in the tube
inside until it protrudes from the
bottom of the inner tube. Take care
not to damage the inner tube.
2.
Lubricate:
•
Outer surface of the inner tube
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