Linkage Removal; Installation - Dodge dakota 2002 Service Manual

DR
PILOT BEARING (Continued)
Fig. 19 PILOT BEARING
1 - PILOT BEARING
2 - ALIGNMENT TOOL
3 - LETTER SIDE MUST FACE TRANSMISSION
(3) Install clutch disc, pressure plate and trans-
mission.
LINKAGE
REMOVAL
CAUTION: The hydraulic linkage has a quick dis-
connect at the slave cylinder. This fitting should
never be disconnected or tampered with. Once the
hydraulic line is connected to the slave cylinder, it
should never be disconnected.
(1) Raise and support vehicle.
(2) Remove nuts attaching slave cylinder to studs
on clutch housing (Fig. 20).
(3) Remove slave cylinder from clutch housing.
(4) Remove plastic clip securing the hydraulic line
to the dash panel from the lower dash panel flange.
(5) Remove plastic clip securing hydraulic line to
the dash panel from the upper dash panel stud.
(6) Lower vehicle.
(7) Disconnect clutch pedal interlock switch wires
(Fig. 21).
(8) Remove clutch master cylinder rod pin.
(9) Verify that cap on clutch master cylinder reser-
voir is tight. This will avoid spillage during removal.
(10) Remove clutch master cylinder nuts holding
the to the dash panel.
Fig. 20 SLAVE CYLINDER
1 - MOUNTING NUTS
2 - SLAVE CYLINDER
Fig. 21 CLUTCH MASTER CYLINDER
1 - MASTER CYLINDER
2 - INTERLOCK CONNECTOR
3 - ROD PIN
(11) Remove clutch cylinders, reservoir and con-
necting lines from vehicle.

INSTALLATION

(1) Position cylinders and connecting line in vehi-
cle engine compartment. Position clutch hydraulic
line against the dash panel and behind all engine
hoses and wiring.
(2) Apply a light coating of grease to the inside
diameter of the master cylinder push rod eye.
(3) Install clutch master cylinder on dash panel
and tighten clutch master cylinder nuts to 28 N·m
(21 ft. lbs.).
(4) Install clutch master cylinder push rod pin.
(5) Connect clutch pedal position interlock switch
wires.
CLUTCH 6 - 13