Dodge dakota 2002 Service Manual page 138

DR
DIFFERENTIAL CASE BEARINGS (Continued)
INSTALLATION
(1) Set differential case on Plug 8888.
(2) Install differenial case bearings with Installer
8881 and Handle C-4171 (Fig. 41).
Fig. 41 DIFFERENTIAL CASE BEARINGS
1 - HANDLE
2 - DIFFERENTIAL CASE
3 - BEARING
4 - INSTALLER
(3) Install differentail case into housing.
PINION GEAR/RING GEAR
REMOVAL
NOTE: The ring and pinion gears are service in a
matched set. Never replace the ring gear/pinion
gear without replacing the other matching gear.
(1) Mark pinion flange and propeller shaft for
installation alignment.
(2) Disconnect propeller shaft from pinion flange
and remove propeller shaft.
(3) Remove axle shafts.
(4) Remove differential from housing.
(5) Place differential case in a vise with soft metal
jaw protectors
(6) Remove bolts holding ring gear to differential
case.
(7) Drive ring gear from differential case with a
soft hammer (Fig. 42).
(8) Hold pinion flange with Flange Wrench 8979
(Fig. 43) and remove pinion flange nut and washer.
FRONT AXLE - 9 1/4 AA
Fig. 42 RING GEAR
1 - DIFFERENTIAL CASE
2 - RING GEAR
3 - HAMMER
Fig. 43 FLANGE WRENCH
1 - PINION FLANGE
2 - WRENCH
(9) Remove pinion flange from pinion with Pinion
Flange Puller 8992 (Fig. 44).
(10) Remove pinion gear from housing with Pinion
Driver 8976 and a hammer (Fig. 45).
NOTE: Thread drive on shaft until it bottoms out.
(11) Remove pinion seal with a slide hammer or
pry bar.
(12) Remove and discard front pinion bearing
CAUTION: Do not reuse front pinion bearing/cup.
(13) Remove collapsible spacer from the pinion
shaft.
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