Clutch Installation - Suzuki ltz 400 Service Manual

Clutch Installation

1) Install the spacer (1).
2) Apply engine oil to the spacer (1) and bushing of the
primary driven gear assembly (2).
3) Install the primary driven gear assembly (2).
1
2
4) Install the thrust washer (3).
3
5) Install the clutch sleeve hub (4) and new washer (5).
NOTE
The removed washer (5) must be replaced
with a new one.
5
6) Install the clutch sleeve hub nut (6).
B933H25306009
7) Hold the clutch sleeve hub with the special tool.
8) Tighten the clutch sleeve hub nut (6) to the specified
I933H1530035-02
9) Bend the tongue of the washer (5) securely.
I933H1530036-01
4
10) Install the clutch push rod (7) and clutch push piece
I933H1530037-01
NOTE
The concave side of clutch sleeve hub nut (6)
faces inside.
Special tool
(A): 09920–53740 (Clutch sleeve hub
holder)
torque.
Tightening torque
Clutch sleeve hub nut (a): 70 N·m (7.0 kgf-m,
50.5 lb-ft)
6
(a)
(8) into the countershaft.
7
Clutch: 5C-9
(A)
I933H1530053-01
5
I933H1530038-01
8
I933H1530039-01