Rear Brake Caliper Removal And Installation - Suzuki ltz 400 Service Manual

7) Install the new lock washer (6) and temporarily
tighten the pad mounting pins (1).
8) Apply a small quantity of thread lock to the brake
caliper mounting bolts (4).
: Thread lock cement 99000–32030
(THREAD LOCK CEMENT SUPER 1303 or
equivalent)
9) Tighten the brake caliper mounting bolts (4) to the
specified torque.
Tightening torque
Brake caliper mounting bolt (a): 26 N·m (2.6 kgf-
m, 19.0 lb-ft)
10) Tighten the pad mounting pins (1) to the specified
torque, and then bend the lock washer.
Tightening torque
Rear brake pad mounting pin (b): 18 N·m (1.8
kgf-m, 13.0 lb-ft)
NOTE
After replacing the brake pads, pump the
brake pedal several times to check for proper
brake operation and then check the brake
fluid level.
11) Adjust the parking brake. Refer to "Brake System
Inspection in Section 0B (Page 0B-17)".
4
(a)
I933H1430007-02
1
(b)
I933H1430008-01

Rear Brake Caliper Removal and Installation

Removal
1) Drain brake fluid. Refer to "Brake Fluid Replacement
in Section 4A (Page 4A-8)".
2) Remove the parking brake. Refer to "Parking Brake
Removal and Installation in Section 4D (Page 4D-
2)".
3) Disconnect the brake hose from the caliper by
removing the union bolt (1) and catch the brake fluid
in a suitable receptacle.
NOTE
Place a rag underneath the union bolt on the
brake caliper to catch any split brake fluid.
4) Remove the brake caliper by removing the brake
caliper mounting bolts (2).
NOTE
Slightly loosen the slide pin (3) to facilitate
later disassembly, if necessary.
3
2
Rear Brakes: 4C-3
B933H24306004
1
I933H1430009-01
I933H1430010-01