Kohler 6EKOD Service Manual page 99

5. Install the four overbolts. Check that the indent
marks on the top of the stator housing match the
locator plate and the end bracket. Tighten the
overbolts to 23 Nm (17 ft. lbs.).
6. Use the hoist to raise the alternator end. Remove
the wood block from under the locator plate. Lower
the generator set and install a bolt and washer on
each vibromount.
7. Apply anti-seize compound to the keyed end of the
rotor shaft. Bring the rotor leads through the bores
in the armature while installing the armature on the
shaft. Check the keyway of the shaft and key of the
armature for damage.
retaining bolt and washer.
8. 6EKOD/5EFKOD Model: Feed the brush leads
inside the stator housing up through the opening.
Secure the brush holder using the original screws.
9. 6EKOD/5EFKOD Model:
retainer and check alignment. See Section 8.6.
10. 6EKOD/5EFKOD Model:
cover gasket and install the brush holder cover.
11. 9- -11EKOZD and 7- -9EFKOZD Models:
screws and lock washers to install the rotor leads to
the rectifier board at the positive (+) and negative
(--) terminals.
Note: Position the lock washers against the
rectifier board.
12. 9- -11EKOZD and 7- -9EFKOZD Models: Position
the field leads at the top. Install the exciter field
using four bolts and washers. See Figure 9-17.
Note: Use cable tie(s) to restrain loose harness leads
from entangling in rotor.
1
2
1. Screws (4)
2. Exciter field
Figure 9-17 Installing Exciter Field
TP-6774 2/14a
Install the armature
Remove the brush
Replace the brush
Use
GM73474-A
13. Remount the junction box on the four vibromounts.
14. Reconnect the AC lead connections and the
P4 connector to the battery charging module.
15. Reconnect the connectors to the preheat relays.
16. Reconnect the leads to the fuses.
17. Reconnect the LO and GRD lead connections.
18. Reconnect the generator output leads to the circuit
breakers.
Note: Check the generator set nameplate to verify
the original voltage configuration.
19. Replace the junction box controller panel.
20. Reconnect the P1 (35 pin) and P2 (8 pin)
connectors to the ADC IId controller.
21. Reinstall the ADC IId controller.
22. Reconnect all of the external connections—the
exhaust line to the mixing elbow, the fuel line to the
fuel pump filter inlet, the water line to the seawater
pump, the remote interface connector, the AC
output leads, and the battery cables to the battery
(negative (--) lead last).
23. Verify that the generator set is stopped and the
power button is off.
24. Reconnect the engine starting battery, negative (--)
lead last.
25. Reconnect power to the battery charger, if
equipped.
26. Replace the sound shield roof and door(s), if
equipped.
Section 9 Generator Disassembly/Reassembly 99