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Original Issue Date: 5/16
Model: 200EOZDJ/175EFOZDJ
Market: Marine
Subject: Sound Shield Kit GM93516-KP1 and
Introduction
The sound shield quiets operation of generator sets
used in marine applications. When installing the sound
shield, follow the installation procedure and observe the
safety precautions listed below.
Read the entire installation procedure before beginning
installation. Perform the steps in the order shown.
Take into consideration the minimum clearance for
vibration and cooling during operation.
shielded units, allow 305 mm (12 inches) minimum
clearance for the left-rear door and front door (intake
and discharge openings).
Safety Precautions
WARNING
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working
on
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
Disabling the generator set.
cause severe injury or death.
generator set or equipment connected to the set, disable the
generator set as follows: (1) Press the generator set off/reset
button to shut down the generator set. (2) Disconnect the
power to the battery charger, if equipped. (3) Remove the
battery cables, negative (--) lead first. Reconnect the negative
(--) lead last when reconnecting the battery. Follow these
precautions to prevent the starting of the generator set by the
remote start/stop switch.
INSTALLATION INSTRUCTIONS
UMS Sound Shield Kit GM95427-KP1
For sound
the
generator
set.
Accidental starting can
Before working on the
WARNING
Risk of fire.
Can cause severe injury or death.
Do not smoke or permit flames or
sparks near fuels or the fuel system.
Servicing the fuel system. A flash fire can cause severe
injury or death. Do not smoke or permit flames or sparks near
the carburetor, fuel line, fuel filter, fuel pump, or other potential
sources of spilled fuels or fuel vapors. Catch fuels in an
approved container when removing the fuel line or carburetor.
WARNING
Carbon monoxide.
Can
cause
fainting, or death.
The
exhaust
leakproof and routinely inspected.
Operating the generator set. Carbon monoxide can cause
severe nausea, fainting, or death. Be especially careful if
operating the generator set when moored or anchored under
calm conditions because gases may accumulate. If operating
the generator set dockside, moor the craft so that the exhaust
discharges on the lee side (the side sheltered from the wind).
Always be aware of others, making sure your exhaust is
directed away from other boats and buildings.
TT-1675 5/16
severe
nausea,
system
must
be
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Related Manuals for Kohler GM93516-KP1
Summary of Contents for Kohler GM93516-KP1
- Page 1 TT-1675 5/16 INSTALLATION INSTRUCTIONS Original Issue Date: 5/16 Model: 200EOZDJ/175EFOZDJ Market: Marine Subject: Sound Shield Kit GM93516-KP1 and UMS Sound Shield Kit GM95427-KP1 Introduction WARNING The sound shield quiets operation of generator sets used in marine applications. When installing the sound shield, follow the installation procedure and observe the safety precautions listed below.
-
Page 2: Installation Procedure
Disconnect the following controller connectors. WARNING See the corresponding wiring diagram found in the operation manual for more details on wiring. P1 (35-pin) connector P2 (14-pin) connector P3 (8-pin) connector Hazardous voltage. Moving parts. Can cause severe injury or death. P4 Ethernet connector Operate the generator set only when Any other external leads to the controller. - Page 3 Remove the controller. Save the hardware and Construct the framework. gasket to remount the controller into the sound shield’s controller panel later in step 11.1. Position the generator set onto the sound shield bases (GM93517-1 and GM93517-2). Assemble the sound shield bases (GM93517-1 and GM93517-2) to the generator’s skid rail and cross piece on skid using three bolts (X-6238-11) and three washers (X-25-37).
- Page 4 Position a mounting bracket (GM86091) to the top Position the LH and RH bulkheads (GM93569 and of each internal rail using two bolts (X-6224-20) GM93568) as shown in Figure 6. and two nuts (X-6210-7) per bracket. Secure the bottom of the bulkheads to the existing Figure 12 for more detail.
- Page 5 Attach the foam and seal on bulkhead. Install the foam pieces (see Figure 8) and allow the stud to protrude through the foam piece. Standard Sound Shield Kits: Attach the foam and seal to the bulkhead as shown in Figure 7. Attach Install a washer (GM96474) and cap (GM55130) the foam (GM95789 qty.
- Page 6 Install the bulkhead connection panel. Internal Rails, Top Rails, and Bracket Installation Connect the fuel-inlet line to the fuel-inlet opening on the bulkhead connection panel. Connect the fuel-return line to the fuel-return opening on the bulkhead connection panel. Connect the seawater hose to the seawater connection on the bulkhead connection panel and secure with a hose clamp (X-426-2).
- Page 7 For Standard Sound Shield Kits: Position the For UMS Sound Shield Kits: Prepare the corner foam (GM87547 qty. 12) as shown in mounting surfaces with isopropyl alcohol/water Figure 12. Install three foam pieces per corner. and apply a small strip of bonding tape. Position the corner foam (GM88910 qty.
- Page 8 Corner Cover Installation Install the roofs. GM93516-B 1. Corner cover (GM86036 qty. 4) and pan head machined screws (M965A-06020-20 qty. 12) Figure 13 Corner Covers GM93516-B Position the corner covers (GM86036 qty. 4) as 1. Alternator roof (GM93544 or GM95449) shown in Figure 13 using 3 pan head machined 2.
- Page 9 10. Install the remaining panels/doors. 10.6 Align the pins with the holes in the base and install the two RH panels (GM93535 or GM95440) to the 10.1 Align the pins with the holes in the bulkhead service side, engine end of the unit. See Figure 15 connection panel and install the rear panel (item 6, two places).
- Page 10 GM93516-B 1. Rear panel (GM93540 or GM95445) 5. Front panel (GM93536 or GM95441) 2. LH alternator panel (GM93539 or GM95444) 6. RH panel (GM93535 or GM95440) 3. Exhaust panel (GM93538 or GM95443) 7. RH alternator panel (GM93541 or GM95446) 4. LH panel (GM93537 or GM95442) 8.
- Page 11 GM93516-B 1. Controller panel (GM93542 or GM95447) 7. Front panel (GM93536 or GM95441) 2. Alternator roof (GM93544 or GM95449) 8. Panel (LH) (GM93537 or GM95442 qty. 2) 3. Engine roofs, qty. 2 (GM93543 or GM95448) 9. Exhaust panel (GM93538 or GM95443) 4.
- Page 12 Sound Shield Kit Qty. Description Part Number Kit: GM93516-KP1 Nut, hex (6 mm) M6923-06-80 Qty. Description Part Number Nut, hex (10 mm) M6923-10-80 Fitting, fuel GM39538 Screw, hex cap (M6 x 12 mm) M933-06012-60 Bracket, corner extrusion mounting GM85875 Screw, hex cap (M6 x 20 mm)
- Page 13 UMS Sound Shield Kit Qty. Description Part Number Kit: GM95427-KP1 Nut, hex (6 mm) M6923-06-80 Qty. Description Part Number Nut, hex (10 mm) M6923-10-80 Clamp, hose (5.94/6.25 in.) 274976 Screw, hex cap (M6 x 12 mm) M933-06012-60 Fitting, fuel GM39538 Screw, hex cap (M6 x 20 mm) M933-06020-60 Bracket, corner extrusion mounting GM85875...
- Page 14 Notes TT-1675 5/16...
- Page 15 Notes TT-1675 5/16...
- Page 16 Singapore 619159 KOHLERPower.com Phone (65) 6264-6422, Fax (65) 6264-6455 Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohlerr generator set distributor for availability.
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