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9-11EKOZD
Kohler 9-11EKOZD Manuals
Manuals and User Guides for Kohler 9-11EKOZD. We have
4
Kohler 9-11EKOZD manuals available for free PDF download: Service Manual, Operation Manual, Installation Manual, Installation Instructions Manual
Kohler 9-11EKOZD Service Manual (120 pages)
Marine Generator Sets
Brand:
Kohler
| Category:
Marine Equipment
| Size: 7.65 MB
Table of Contents
Engine Identification
2
Table of Contents
3
Safety Precautions and Instructions
7
Introduction
11
Service Assistance
11
Section 1 Specifications
13
General
13
Engine
14
Generator, 4 Lead
15
Generator, 12 Lead
15
Service Views
16
Torque Specifications
17
Section 2 Scheduled Maintenance
19
General
19
Lubrication System
20
Section 3 Exhaust System
21
Exhaust System Inspection
21
Servicing Mixing Elbow
21
Section 4 Fuel System
23
General
23
Fuel Filter
23
Fuel System Bleed
24
Fuel Pump
25
Governor
25
Fuel Solenoid
25
Section 5 Cooling System
27
General
27
Water-Cooled Exhaust Manifold
28
Coolant Replacement Including Heat Exchanger Service
28
Check and Fill Coolant
31
Flush and Clean Cooling System
32
Pressure Cap
32
Impeller Inspection and Replacement
32
Belt Tension
33
Seawater Pump Belt Tensioning Procedure
33
Anticorrosion Zinc Anode
34
Siphon Break
35
Section 6 Troubleshooting
37
Introduction
37
Initial Checks
37
Troubleshooting Chart
37
Section 7 Controller
43
Introduction
43
General Repair Information
44
Sitetecht Software
45
Controller Service Replacement Kit GM83745
45
Advanced Digital Control IID Operation
47
Controls and Indicators
47
Starting the Generator Set
48
Stopping the Generator Set
49
Fault Shutdowns and Warnings
49
Digital Display
51
Controller Fault Diagnostics
53
Communication Port
55
Fuses
55
Preheat Relay
55
Battery Charging Module
56
Controller Logic Specifications
56
Fault Shutdown and Warning Specifications
56
Controller Resetting (Following System Fault Shutdown)
60
Voltage Regulator and Calibration Specifications
60
Voltage Regulator Adjustments
60
System Fault Warning Lamp with Digital Displays
61
System Fault Shutdown Lamp with Digital Displays
62
Status and Notice Digital Displays
63
Menu Displays
64
Engine Metering
65
Monitoring and Programming Setup
66
PC Communications
66
Reviewing Menu Displays
66
Error Messages
66
Overview
67
Generator Metering (and Calibration)
68
Genset Information
69
Genset Run Time
69
Genset System
69
Voltage Regulator
70
Event Log
70
Prime Menu
71
Volt Select
71
USB Flowchart
72
Section 8 Component Testing and Adjustment
73
Theory of Operation
73
Separate Excitation
73
Exciter Field (9--11EKOZD/7--9EFKOZD Models)
75
Exciter Armature (9--11EKOZD and 7--9EFKOZD Models)
76
Slip Rings (6EKOD/5EFKOD Models)
77
Brushes (6EKOD/5EFKOD Models)
77
Rectifier Module (9--11EKOZD and 7--9EFKOZD Models)
78
Rotor
78
Stator
79
Voltage Regulator
81
Voltage Regulator and Calibration Specifications
81
Voltage Regulator Adjustments
81
Voltage Regulator
82
Voltage Reconnection
83
Four-Lead Reconnection
85
120-Volt Configurations
85
240-Volt Configurations
86
Twelve-Lead Reconnection
86
Fault Shutdown Tests
87
Controller Fault Shutdown Functions
87
Fault Shutdown Senders/Switches
88
Fuses
89
Continuity Checks
90
Section 9 Generator Disassembly/Reassembly
91
Disassembly
91
Collector Ring and Bearing Replacement (6EKOD/5EFKOD Model)
98
Reassembly
98
Section 10 Wiring Diagrams
101
Wiring Diagram Reference
101
Manual Marine (Ship-To-Shore) 2 Wire and 3 Wire Transfer Switches
107
Manual Marine (Ship-To-Shore) 4 Wire Transfer Switch
108
Appendix A Abbreviations
109
Appendix B Common Hardware Application Guidelines
111
Appendix C General Torque Specifications
112
Appendix D Common Hardware Identification
113
Appendix E Common Hardware List
114
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Kohler 9-11EKOZD Operation Manual (80 pages)
Marine Generator Sets
Brand:
Kohler
| Category:
Inverter
| Size: 3.13 MB
Table of Contents
Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Introduction
9
Service Assistance
10
Maintenance and Service Parts/Related Literature
11
Section 1 Service Views
13
Section 2 Operation
15
Prestart Checklist
15
Marine Inspection
16
Angular Operation
16
Operation in European Union Member Countries
16
Load Profile
16
Advanced Digital Control IID Operation
17
Controls and Indicators
17
Starting the Generator Set
18
Stopping the Generator Set
19
Fault Shutdowns and Warnings
19
Digital Display
21
Controller Fault Diagnostics
23
Communication Port
25
Fuses
25
Controller Logic Specifications
25
Fault Shutdown and Warning Specifications
25
Controller Resetting (Following System Fault Shutdown)
29
Voltage Regulator and Calibration Specifications
29
Voltage Regulator Adjustments
29
System Fault Warning Lamp with Digital Displays
30
System Fault Shutdown Lamp with Digital Displays
31
Status and Notice Digital Displays
32
Menu Displays
33
Monitoring and Programming Setup
35
PC Communications
35
Reviewing Menu Displays
35
Error Messages
35
Overview
36
Engine Metering
36
Generator Metering (and Calibration)
37
Genset Information
38
Genset Run Time
38
Genset System
38
Voltage Regulator
39
Event Log
39
Prime Menu
40
Volt Select
40
USB Flowchart
41
Section 3 Scheduled Maintenance
43
General Maintenance
43
Service Schedule-6--11EKOD/EKOZD & 5--9EFKOD/EFKOZD Models
44
Lubrication System
46
Oil Specifications
46
Oil Check
46
Oil Change
47
Fuel System
48
Fuel Specifications
48
Fuel Filter
48
Fuel System Bleed
49
Exhaust System
50
Cooling System
51
Closed Heat Exchanger
51
Checking and Filling Coolant
51
Flushing and Cleaning
51
Pressure Cap
52
Seawater Pump
52
Siphon Break
53
Anticorrosion Zinc Anode
55
Belt Tension
56
Seawater Pump Belt Tensioning Procedure
56
Battery
57
Generator Storage Procedure
57
Section 4 Troubleshooting
59
Fault Codes
59
Section 5 Wiring Diagrams
63
Wiring Diagram Reference
63
Appendix A Abbreviations
69
Appendix B Operating Hour Service Log
71
Appendix C Voltage Regulator Definitions and Adjustments
72
Adjustment and Setting
73
Specifications
73
Kohler 9-11EKOZD Installation Manual (56 pages)
Marine Generator Sets
Brand:
Kohler
| Category:
Portable Generator
| Size: 3.95 MB
Table of Contents
Table of Contents
3
Safety Precautions and Instructions
5
Fuel System
6
Hot Parts
7
Section 1 Introduction
9
Section 2 Location and Mounting
11
General Considerations
11
Location
11
Mounting
11
Section 3 Cooling System
13
Ventilation
13
Cooling System Components
13
Intake Through-Hull Strainer (Seacock Cover)
13
Seacock
14
Seawater Strainer
14
Water Lines
15
Closed Heat Exchanger
16
Section 4 Exhaust System
17
Types
17
Exhaust Lines
17
Exhaust System Location, Mounting, and Installation
18
Above-Waterline Installation
19
MID/Below-Waterline Installation
20
Section 5 Fuel System
25
Fuel Tank
25
Fuel Lines
26
Fuel Filters
27
Fuel/Water Separator
27
Fuel Pump Lift
27
Fuel Consumption
27
Section 6 Electrical System
29
AC Voltage Connections
29
Circuit Protection
30
Circuit Breaker Considerations
30
Circuit Breaker Installation
31
Installation in Steel or Aluminum Vessels
33
Installation Regulations
33
Battery
34
Wiring
34
Remote Connection
35
Section 7 Installation Drawings
37
Section 8 Reconnection
45
Voltage Reconnection
45
Four-Lead Reconnection
46
100--120-Volt Configurations
46
100--120/200--240-Volt Configurations
47
Twelve-Lead Reconnection
49
Appendix A Generator Selection and Wattage Requirements
51
Appendix B Abbreviations
52
Appendix C Generator Set Output Ratings Procedure
54
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Kohler 9-11EKOZD Installation Instructions Manual (16 pages)
Brand:
Kohler
| Category:
Control Unit
| Size: 1.58 MB
Table of Contents
Parts List
2
Installation Procedure
2
Configuration Mode
5
Fault Codes
6
Gauge Operation
6
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