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Original Issue Date: 9/13
Model: 40EFOZDJ, 50EFOZDJ, 55EOZDJ/45EFOZDJ
Market: Marine
Subject: Sound Shield Kits GM86016-KP1, GM86016-KP3, and GM86016-KP4
Introduction
The sound shield quiets operation of generator sets
used in marine applications. When installing the sound
shield, follow the installation procedure and observe the
safety precautions listed below.
Read the entire installation procedure before beginning
installation. Perform the steps in the order shown.
Take into consideration the minimum clearance for
vibration and cooling during operation. For sound
shielded units, allow 305 mm (12 inches) minimum
clearance for the left-rear door and front door (intake
and discharge openings).
Model
40EFOZDJ
GM86016-KP3
50EFOZDJ
GM86016-KP4
55EOZDJ/45EFOZDJ
GM86016-KP1
Figure 1 Kit Selection
Safety Precautions
WARNING
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working
on
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
Disabling the generator set.
cause severe injury or death.
INSTALLATION INSTRUCTIONS
UMS Sound Shield Kits GM88267-KP1, GM88267-KP2, and
GM88267-KP3
Kit Number
Standard
UMS Sound
Sound Shield
Shield
GM88267-KP1
GM88267-KP2
GM88267-KP3
the
generator
set.
Accidental starting can
Before working on the
generator set or equipment connected to the set, disable the
generator set as follows: (1) Move the generator set master
switch to the OFF position. (2) Disconnect the power to the
battery charger. (3) Remove the battery cables, negative (--)
lead first.
Reconnect the negative (--) lead last when
reconnecting the battery. Follow these precautions to prevent
starting of the generator set by an automatic transfer switch,
remote start/stop switch, or engine start command from a
remote computer.
WARNING
Risk of fire.
Can cause severe injury or death.
Do not smoke or permit flames or
sparks near fuels or the fuel system.
Servicing the fuel system. A flash fire can cause severe
injury or death. Do not smoke or permit flames or sparks near
the carburetor, fuel line, fuel filter, fuel pump, or other potential
sources of spilled fuels or fuel vapors. Catch fuels in an
approved container when removing the fuel line or carburetor.
WARNING
Carbon monoxide.
Can
cause
fainting, or death.
The
exhaust
leakproof and routinely inspected.
Operating the generator set. Carbon monoxide can cause
severe nausea, fainting, or death. Be especially careful if
operating the generator set when moored or anchored under
calm conditions because gases may accumulate. If operating
the generator set dockside, moor the craft so that the exhaust
discharges on the lee side (the side sheltered from the wind).
Always be aware of others, making sure your exhaust is
directed away from other boats and buildings.
TT-1601
5/16b
severe
nausea,
system
must
be

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Summary of Contents for Kohler 40EFOZDJ

  • Page 1 TT-1601 5/16b INSTALLATION INSTRUCTIONS Original Issue Date: 9/13 Model: 40EFOZDJ, 50EFOZDJ, 55EOZDJ/45EFOZDJ Market: Marine Subject: Sound Shield Kits GM86016-KP1, GM86016-KP3, and GM86016-KP4 UMS Sound Shield Kits GM88267-KP1, GM88267-KP2, and GM88267-KP3 Introduction generator set or equipment connected to the set, disable the generator set as follows: (1) Move the generator set master switch to the OFF position.
  • Page 2: Installation Procedure

    Disconnect the following controller connectors. WARNING See the corresponding wiring diagram found in the operation manual for more details on wiring. P1 (35-pin) connector P2 (14-pin) connector P3 (8-pin) connector Hazardous voltage. Moving parts. Can cause severe injury or death. P4 Ethernet connector Operate the generator set only when Any other external leads to the controller.
  • Page 3 Position the generator set onto the sound shield Construct the framework. base (GM86014 or GM86015) and secure the set with 4 bolts (X-6238-3 or X-6238-11) and 4 washers (X-25-37). See Figure 3. For UMS Kit GM88267-KP1/-KP2/-KP3 only: Install two base plates (GM88919 or GM88920) onto sound shield base (GM86014 or GM86015).
  • Page 4 Position the internal rail (GM86085) at the location Secure the bottom of the bulkheads to the existing shown in Figure 5 using the mounting bracket and skid using a screw (M933-06020-60), washer hardware identified in Figure 7. (X-25-40) and nut (M6923-06-80) for each bulkhead.
  • Page 5 Attach the foam and seal on bulkhead. Attach the foam and seal to the bulkhead as shown in Figure 8 for standard sound shield kits or Figure 9 for UMS sound shield kits. GM88267-C 1. Foam (GM88911 qty. 2) 2. Foam (GM88906-17) 3.
  • Page 6 GM86016E--B 1. Clamp (X-672-32) GM86016B-A 1. Fuel supply connection Figure 10 Fuel Return Line Connections Figure 12 Fuel Supply Connection Locations Bleed the air from the fuel system according to the procedure provided in the engine operation Connect the seawater hose. manual.
  • Page 7 Cut foam (GM87549 or GM88912) to length and insert into the rails (GM86078 qty. 2 and GM86080 or GM86081 qty. 2). See Figure 15. Position the rails (GM86078 qty. 2 and GM86080 or GM86081 qty. 2) as shown in Figure 14. Attach the brackets (GM86091 qty.
  • Page 8 1. Bracket (GM86091), bolts (X-6224-20 qty. 2), and nuts 8. Panel (GM93007 or GM93008) (X-6210-7 qty. 2) 9. Rail (GM86082 or GM86083) GM86016B-B 2. Bracket (GM86091), bolts (X-6224-20 qty. 4), and nuts 10. Rail (GM86085) (X-6210-7 qty. 4) 11. Panel (GM86096 or GM88913) 3.
  • Page 9 Corner Cover Installation 10. Install the roofs. GM86016- 1. Corner cover (GM86036 qty. 4) and pan head machined screws (M965A-06020-20 qty. 12) GM86016- Figure 16 Corner Covers 1. Alternator roof (GM86102, GM86103, GM88901 or GM88915) Position the corner covers (GM86036 qty. 4) as 2.
  • Page 10 11. Install the remaining doors. service side, engine end of the unit. Figure 18 (item 6). 11.1 Align the pins with the holes in the bulkhead connection panel and install the rear door 11.7 Align the pins with the holes in the base and install (GM86106 or GM88902) on the alternator end of the RH alternator panel (GM93009, GM93010, the unit.
  • Page 11 GM86016- 1. Rear panel (GM86106 or GM88902) 5. Front panel (GM86094 or GM88896) 2. LH alternator panel (GM86104, GM86105, GM88916 or 6. RH panel (GM86093 or GM88895) GM88917) 7. RH alternator panel (GM93009, GM93010, GM93024 or 3. Exhaust panel (GM86096 or GM88913) GM93025) 4.
  • Page 12 GM86016C- 1. Panel (LH) (GM86095 or GM88897) 9. Panel (RH) (GM86093 or GM88895) 2. Exhaust panel (GM86096 or GM88913) 10. Alternator roof (GM86102, GM86103, GM88901 or 3. Alternator panel (LH) (GM86104, GM86105, GM88916 or GM88915) GM88917) 11. Engine roof (GM86097 or GM88898) 4.
  • Page 13 Sound Shield Kit Qty. Description Part Number Kits: GM86016-KP1, GM86016-KP3, and GM86016-KP4 Panel, rear (23.7 x 29.9 in.) GM86106 Qty. Description Part Number Fuel line, flex. (70 in.) GM86395 Bracket, corner extrusion mounting GM85875 Panel, exhaust (11.4 x 33 in.) GM86096 Bracket, extrusion mounting GM85876...
  • Page 14 UMS Sound Shield Kit Qty. Description Part Number Kits: GM88267-KP1, GM88267-KP2, and GM88267-KP3 Panel, rear (23.7 x 29.9 in.) GM88902 Qty. Description Part Number Fuel line, flex. (70 in.) GM86395 Bracket, corner extrusion mounting GM85875 Panel, exhaust (11.4 x 35.9 in.) GM88913 Bracket, extrusion mounting GM85876...
  • Page 15 Notes TT-1601 5/16...
  • Page 16 Singapore 619159 KOHLERPower.com Phone (65) 6264-6422, Fax (65) 6264-6455 Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohlerr generator set distributor for availability.