Kohler 7-9EFKOZD Manuals

Manuals and User Guides for Kohler 7-9EFKOZD. We have 4 Kohler 7-9EFKOZD manuals available for free PDF download: Service Manual, Operation Manual, Installation Manual, Installation Instructions Manual

Kohler 7-9EFKOZD Service Manual (120 pages)

Marine Generator Sets

Brand: Kohler | Category: Marine Equipment | Size: 7.65 MB

Engine Identification
2
Table of Contents
3
Safety Precautions and Instructions

7
Introduction

11
Service Assistance

11
Section 1 Specifications

13
- General
  13
- Engine
  14
- Generator, 4 Lead
  15
- Generator, 12 Lead
  15
- Service Views
  16
- Torque Specifications
  17
Section 2 Scheduled Maintenance

19
- General
  19
- Lubrication System
  20
Section 3 Exhaust System

21
- Exhaust System Inspection
  21
- Servicing Mixing Elbow
  21
Section 4 Fuel System

23
- General
  23
- Fuel Filter
  23
  - Fuel System Bleed
    24
- Fuel Pump
  25
- Governor
  25
- Fuel Solenoid
  25
Section 5 Cooling System

27
- General
  27
- Water-Cooled Exhaust Manifold
  28
- Coolant Replacement Including Heat Exchanger Service
  28
- Check and Fill Coolant
  31
- Flush and Clean Cooling System
  32
- Pressure Cap
  32
- Impeller Inspection and Replacement
  32
- Belt Tension
  33
  - Seawater Pump Belt Tensioning Procedure
    33
- Anticorrosion Zinc Anode
  34
- Siphon Break
  35
Section 6 Troubleshooting

37
- Introduction
  37
- Initial Checks
  37
- Troubleshooting Chart
  37
Section 7 Controller

43
- Introduction
  43
- General Repair Information
  44
- Sitetecht Software
  45
- Controller Service Replacement Kit GM83745
  45
- Advanced Digital Control IID Operation
  47
  - Controls and Indicators
    47
  - Starting the Generator Set
    48
  - Stopping the Generator Set
    49
  - Fault Shutdowns and Warnings
    49
  - Digital Display
    51
  - Controller Fault Diagnostics
    53
- Communication Port
  55
- Fuses
  55
- Preheat Relay
  55
- Battery Charging Module
  56
- Controller Logic Specifications
  56
- Menu Displays
  64
  - Engine Metering
    65
- Monitoring and Programming Setup
  66
  - PC Communications
    66
- Reviewing Menu Displays
  66
  - Error Messages
    66
  - Overview
    67
  - Generator Metering (and Calibration)
    68
  - Genset Information
    69
  - Genset Run Time
    69
  - Genset System
    69
  - Voltage Regulator
    70
  - Event Log
    70
  - Prime Menu
    71
  - Volt Select
    71
  - USB Flowchart
    72
Section 8 Component Testing and Adjustment

73
- Theory of Operation
  73
- Separate Excitation
  73
- Exciter Field (9--11EKOZD/7--9EFKOZD Models)
  75
- Exciter Armature (9--11EKOZD and 7--9EFKOZD Models)
  76
- Slip Rings (6EKOD/5EFKOD Models)
  77
- Brushes (6EKOD/5EFKOD Models)
  77
- Rectifier Module (9--11EKOZD and 7--9EFKOZD Models)
  78
- Rotor
  78
- Stator
  79
- Voltage Regulator
  81
- Voltage Reconnection
  83
- Four-Lead Reconnection
  85
  - 120-Volt Configurations
    85
  - 240-Volt Configurations
    86
- Twelve-Lead Reconnection
  86
- Fault Shutdown Tests
  87
  - Controller Fault Shutdown Functions
    87
  - Fault Shutdown Senders/Switches
    88
- Fuses
  89
- Continuity Checks
  90
Section 9 Generator Disassembly/Reassembly

91
Section 10 Wiring Diagrams

101
Appendix A Abbreviations

109
Appendix B Common Hardware Application Guidelines

111
Appendix C General Torque Specifications

112
Appendix D Common Hardware Identification

113
Appendix E Common Hardware List

114

Kohler 7-9EFKOZD Operation Manual (80 pages)

Marine Generator Sets

Brand: Kohler | Category: Inverter | Size: 3.13 MB

Product Identification Information

2
- Table of Contents
  3
Safety Precautions and Instructions

5
Introduction

9
Service Assistance

10
Maintenance and Service Parts/Related Literature

11
Section 1 Service Views

13
Section 2 Operation

15
- Prestart Checklist
  15
- Marine Inspection
  16
- Angular Operation
  16
- Operation in European Union Member Countries
  16
- Load Profile
  16
- Advanced Digital Control IID Operation
  17
  - Controls and Indicators
    17
  - Starting the Generator Set
    18
  - Stopping the Generator Set
    19
  - Fault Shutdowns and Warnings
    19
  - Digital Display
    21
  - Controller Fault Diagnostics
    23
  - Communication Port
    25
  - Fuses
    25
- Controller Logic Specifications
  25
- Menu Displays
  33
- Monitoring and Programming Setup
  35
  - PC Communications
    35
- Reviewing Menu Displays
  35
  - Error Messages
    35
  - Overview
    36
  - Engine Metering
    36
  - Generator Metering (and Calibration)
    37
  - Genset Information
    38
  - Genset Run Time
    38
  - Genset System
    38
  - Voltage Regulator
    39
  - Event Log
    39
  - Prime Menu
    40
  - Volt Select
    40
  - USB Flowchart
    41
Section 3 Scheduled Maintenance

43
- General Maintenance
  43
- Service Schedule-6--11EKOD/EKOZD & 5--9EFKOD/EFKOZD Models
  44
- Lubrication System
  46
  - Oil Specifications
    46
  - Oil Check
    46
  - Oil Change
    47
- Fuel System
  48
  - Fuel Specifications
    48
  - Fuel Filter
    48
  - Fuel System Bleed
    49
- Exhaust System
  50
- Cooling System
  51
  - Closed Heat Exchanger
    51
  - Checking and Filling Coolant
    51
  - Flushing and Cleaning
    51
  - Pressure Cap
    52
  - Seawater Pump
    52
  - Siphon Break
    53
  - Anticorrosion Zinc Anode
    55
- Belt Tension
  56
  - Seawater Pump Belt Tensioning Procedure
    56
- Battery
  57
- Generator Storage Procedure
  57
Section 4 Troubleshooting

59
- Fault Codes
  59
Section 5 Wiring Diagrams

63
- Wiring Diagram Reference
  63
Appendix A Abbreviations

69
Appendix B Operating Hour Service Log

71
Appendix C Voltage Regulator Definitions and Adjustments

72
- Adjustment and Setting
  73
- Specifications
  73

Kohler 7-9EFKOZD Installation Manual (56 pages)

Marine Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 3.95 MB

Table of Contents
3
Safety Precautions and Instructions
5
- Fuel System
  6
- Hot Parts
  7
Section 1 Introduction
9
Section 2 Location and Mounting
11
- General Considerations
  11
- Location
  11
- Mounting
  11
Section 3 Cooling System
13
- Ventilation
  13
- Cooling System Components
  13
  - Intake Through-Hull Strainer (Seacock Cover)
    13
  - Seacock
    14
  - Seawater Strainer
    14
  - Water Lines
    15
  - Closed Heat Exchanger
    16
Section 4 Exhaust System
17
- Types
  17
- Exhaust Lines
  17
- Exhaust System Location, Mounting, and Installation
  18
  - Above-Waterline Installation
    19
  - MID/Below-Waterline Installation
    20
Section 5 Fuel System
25
- Fuel Tank
  25
- Fuel Lines
  26
- Fuel Filters
  27
- Fuel/Water Separator
  27
- Fuel Pump Lift
  27
- Fuel Consumption
  27
Section 6 Electrical System
29
- AC Voltage Connections
  29
- Circuit Protection
  30
  - Circuit Breaker Considerations
    30
  - Circuit Breaker Installation
    31
- Installation in Steel or Aluminum Vessels
  33
- Installation Regulations
  33
- Battery
  34
- Wiring
  34
- Remote Connection
  35
Section 7 Installation Drawings
37
Section 8 Reconnection
45
Appendix A Generator Selection and Wattage Requirements
51
Appendix B Abbreviations
52
Appendix C Generator Set Output Ratings Procedure
54

Kohler 7-9EFKOZD Installation Instructions Manual (16 pages)

Brand: Kohler | Category: Control Unit | Size: 1.58 MB

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Kohler 7-9EFKOZD Manuals

Kohler 7-9EFKOZD Service Manual (120 pages)

Table of Contents

Safety Precautions and Instructions

Introduction

Service Assistance

Section 1 Specifications

Section 2 Scheduled Maintenance

Section 3 Exhaust System

Section 4 Fuel System

Section 5 Cooling System

Section 6 Troubleshooting

Section 7 Controller

Section 8 Component Testing and Adjustment

Section 9 Generator Disassembly/Reassembly

Section 10 Wiring Diagrams

Appendix A Abbreviations

Appendix B Common Hardware Application Guidelines

Appendix C General Torque Specifications

Appendix D Common Hardware Identification

Appendix E Common Hardware List

Kohler 7-9EFKOZD Operation Manual (80 pages)

Table of Contents

Product Identification Information

Safety Precautions and Instructions

Introduction

Service Assistance

Maintenance and Service Parts/Related Literature

Section 1 Service Views

Section 2 Operation

Section 3 Scheduled Maintenance

Section 4 Troubleshooting

Section 5 Wiring Diagrams

Appendix A Abbreviations

Appendix B Operating Hour Service Log

Appendix C Voltage Regulator Definitions and Adjustments

Kohler 7-9EFKOZD Installation Manual (56 pages)

Table of Contents

Kohler 7-9EFKOZD Installation Instructions Manual (16 pages)

Table of Contents

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