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Bellfires VENTO CLASSIC SMALL Installation Instructions & Manual For Maintenance

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INSTALLATION INSTRUCTIONS &
MANUAL FOR MAINTENANCE
VENTO CLASSIC SMALL
Gas fi re with closed combustion system
Bellfi res wishes you many cosy evenings with your new Bellfi res gas fi re
This document is an essential part of your gas fi re.
Read it carefully before installation and maintenance
of the gas fi re and keep it in a safe place!
Serial number:
Production date:

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Summary of Contents for Bellfires VENTO CLASSIC SMALL

  • Page 1 INSTALLATION INSTRUCTIONS & MANUAL FOR MAINTENANCE VENTO CLASSIC SMALL Gas fi re with closed combustion system Bellfi res wishes you many cosy evenings with your new Bellfi res gas fi re This document is an essential part of your gas fi re.
  • Page 3 Bellfi res English BELLFIRES GAS FIRE WITH CLOSED COMBUSTION SYSTEM: Vento Classic Small (VCS) Installation instructions...
  • Page 4 Bellfi res English Installation instructions...

  • Page 5: Table Of Contents

    Bellfi res English CONTENTS Page 1. INSTALLATION INSTRUCTIONS .............. 2. MAINTENANCE ..................3. FAULTS ...................... 4. DISMANTLING / ASSEMBLING OF THE GLASS, THE REGULATOR AND BURNER ............5. ELECTRICAL DIAGRAM ................6. DIMENSIONS .................... 7. TECHNICAL DETAILS/REGULATIONS ............ 8. REPLACEMENT PARTS LIST ..............9.
  • Page 6 Bellfi res English Installation instructions...

  • Page 7: Installation Instructions

    Bellfi res English INSTALLATION INSTRUCTIONS 1.1 GENERAL The gas fi re must be positioned and connected as a “room sealed system” (balance fl ue) appliance by a “Gas Safe Register” registered gas installation engineer in accordance with the following installation instructions, nationally and locally applicable regulations (see “Technical Details/ Regulations”...
  • Page 8 Bellfi res English 1.2 CONCENTRIC FLUE SYSTEMS Ø100 MM - Ø150 MM • Bellfi res (Muelink & Grol system) • Poujoulat (PGI system) • Ontop (Metaloterm US system) The gas fi re, in combination with the concentric fl ue system [Ø100 mm - Ø150 mm] (rigid and/or fl...
  • Page 9 Bellfi res English OPTIONS AND ACCESSORIES The following options and accessories can be supplied by your dealer: Part no Option 311960 Mantle iron L = 1000 mm Part no Accessorie 3..Bellfi res (M&G) concentric fl ue system See component summary 3..
  • Page 10 Bellfi res English PREPARATION FOR INSTALLATION The following preparation must be carried out before the gas fi re can be installed. 1.5.1 Instructions for positioning the outlet 1.5.1.1 Positioning the outlet for correct operation: Roof-mounted outlet: >0.5 m Figure 1: Roof-mounted outlet This must be positioned at least 0.5 m from the roof edge;...
  • Page 11 Bellfi res English 1.5.1.2. Positioning the outlet to avoid affecting the surrounding area All listed “distances” in this section are no more than guidelines. For the exact minimum “distances”, please consult your national and local directives. “Distance” = minimum distance required for positioning of the outlet to avoid adverse effects with respect to: A.
  • Page 12 Bellfi res English Wall-mounted outlet: To avoid adverse effects Distance: outlet - A, B or C At walls in buildings with staggered Not permitted if A, B, or C are located heights. above the outlet. On a wall - general. (*) Above the outlet: >2 m Below the outlet:...
  • Page 13 Bellfi res English GENERAL SERVICES 1.6.1 The Fume Channel/Combustion Air Intake The combined fume channel and combustion air intake requires one of the following concentric fl ue system confi gurations. Important: Due to the high temperature of the outer walls (approx.
  • Page 14 Assemble restriction plate: (min.-max.) 2.0 - 4.0 m Width: B = 50 mm Vento Classic Small 4.0 - 12.0 m Width: B = 65 mm Figure 4: Vertical roof-mounted outlet without bend ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION...
  • Page 15 Distance X (*) Distance Y Assemble restriction (min.-max.) (min.-max.) (min.-max.) plate: Vento Classic Small 1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m Width: B = 30 mm (*) : (Y ) : X > 2 : 1 (Vertical to horizontal ratio (or 45°...
  • Page 16 Distance Y Assemble restriction plate: (min.-max.) 2.0 - 4.0 m Width: B = 50 mm Vento Classic Small 4.0 - 12.0 m Width: B = 65 mm Figure 6: Vertical chimney outlet using an existing lined chimney (Flexible Ø100 mm and/or rigid Ø100 mm / Ø150 mm)
  • Page 17 (*) Distance X (*) Distance Y (*) Assemble restriction (min.-max.) (min.-max.) (min.-max.) plate: Vento Classic Small 1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m Width: B = 30 mm (*) : (Y ) : X > 2 : 1 (Vertical to horizontal ratio (or 45°...
  • Page 18 Distance Y Assemble restriction plate: (min.-max.) 2.0 - 4.0 m Width: B = 50 mm Vento Classic Small 4.0 - 12.0 m Width: B = 65 mm Figure 8: Vertical chimney outlet using an existing unsound lined chimney or when no chimney liners are present (Flexible Ø100 mm / Ø150 mm)
  • Page 19 Distance X (*) Distance Y (*) Assemble restriction (min.-max.) (min.-max.) (min.-max.) plate: Vento Classic Small 1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m Width: B = 30 mm (*) : (Y ) : X > 2 : 1 (Vertical to horizontal ratio (or 45°...
  • Page 20 Assemble restriction plate: (min.-max.) (min.-max.) 0.5 - 1.0 m 0 - 0.6 m Vento Classic Small 1.0 - 3.0 m 0 - 3.6 m Figure 10: Horizontal wall termination ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION...
  • Page 21 Ø100 mm internal fl exible stainless steel gas vent chimney liner AISI 316TI. Ø150 mm internal fl exible stainless steel gas vent chimney liner AISI 316TI. AVAILABLE COMPONENTS FOR THE BELLFIRES (M&G) CONCENTRIC FLUE SYSTEM Ø100 mm - Ø150 mm...
  • Page 22 Bellfi res English BELLFIRES Color(*) Application FIG. ART. / DESCRIPTION ORDER RVS antr. RIGID FLEX Twin-wall balanced fl ue elbow 45°, 302298 incl. 302295 Vertical (roof) termination kit, L = 1360 mm (vertical), incl. 302212 Adjustable roof fl ashing. Roof pitch 20° - 45° (**), with lead fl...
  • Page 23 Bellfi res English BELLFIRES Color(*) Application FIG. ART. / DESCRIPTION ORDER RVS antr. RIGID FLEX 302189 Ceiling plate for transition Ø100 mm / Ø150 mm rigid - Ø100 mm (fl ex.). 302278 Stainless steel adapter piece (100) from fi re to fl exible, Ø100 mm external (rigid) x Ø107 mm internal...
  • Page 24 Bellfi res English BELLFIRES Color(*) Application FIG. ART. / DESCRIPTION ORDER RVS antr. RIGID FLEX 302302 Concentric pipe with gauging orifi ce, L = 165 mm, incl. 302303 90° concentric bend with inspection panel, incl. 321948 Universal wall / fl oor support Ø150 mm...
  • Page 25 Bellfi res English AVAILABLE COMPONENTS FOR THE POUJOULAT PGI CONCENTRIC FLUE SYSTEM Ø100 mm - Ø150 mm POUJOULAT FIG. ART. / DESCRIPTION ORDER 37100403 Twin-wall balanced fl ue pipe, L = 250 mm 37100404 Twin-wall balanced fl ue pipe, L = 450 mm 37100405 Twin-wall balanced fl...
  • Page 26 Bellfi res English POUJOULAT FIG. ART. / DESCRIPTION ORDER Twin-wall balanced fl ue elbow 30° 37100411 Twin-wall balanced fl ue elbow 15° 37100401 37100654 Vertical (roof) termination kit, L = 140 mm 45150171 Roof fl ashing, suitable for a brick roof, with a roof pitch of 15°- 30°...
  • Page 27 Bellfi res English POUJOULAT FIG. ART. / DESCRIPTION ORDER 45150169 Roof fl ashing for existing chimney or fl at roof 37100610 Horizontal (wall) termination kit, L = min. 365 mm / max. 585 mm 45150076 Stainless steel locking band Ø150 mm, quick-fastening 45150072 Wall strap, Ø150 mm...
  • Page 28 Bellfi res English POUJOULAT FIG. ART. / DESCRIPTION ORDER 45150165 Roof support, (universal) Ø150 mm 45150081 Floor support, (universal) Ø150 mm 37100611 Adapter: Bellfi res Ø100-150 mm Poujoulat PGI Ø100-150 mm (Appliance 100/150 Poujoulat PGI 100/150) 37100614 Adapter: Bellfi res Ø130-200 mm Poujoulat PGI Ø100-150 mm (Appliance 130/200 Poujoulat PGI...
  • Page 29 Bellfi res English AVAILABLE COMPONENTS FOR THE ONTOP METALOTERM US CONCENTRIC FLUE SYSTEM Ø100 mm - Ø150 mm ONTOP FIG. ART. / DESCRIPTION ORDER USA 10 Adapter for Bellfi res appliances with Ø100-Ø150 mm concentric connection US 25 10 Twin-wall balanced fl ue pipe, L = 250 mm US 50 10 Twin-wall balanced fl...
  • Page 30 Bellfi res English ONTOP FIG. ART. / DESCRIPTION ORDER Twin-wall balanced fl ue elbow 15° USB 15 10 USDVC2 10 Vertical (roof) termination kit, L = 375 mm, incl. USSR 10 Storm collar Ø150 mm USLS 10 Adjustable roof fl ashing. Roof pitch 20°...
  • Page 31 Bellfi res English ONTOP FIG. ART. / DESCRIPTION ORDER USKB 10 : Locking band, quick-fastening USAB 10 : Cover band, screw-fastening USMB 10 Wall strap, adjustable USEB 10 Fitting bracket USCP 10 Set of ceiling fi nishing plates / Fire stops / Centring plates USDQ 10 Roof support...
  • Page 32 Bellfi res English ONTOP FIG. ART. / DESCRIPTION ORDER USSAN2 10 Bottom renovation set USKBS 10 Locking band, screw-fastening USI 10 Concentric pipe with inspection panel, L = 250 mm USEM 10 Concentric pipe with gauging orifi ce, L = 150 mm USBI 10 90°...
  • Page 33 Bellfi res English ONTOP FIG. ART. / DESCRIPTION ORDER USVG 10 13 Concentric reduction of Ø100-Ø150 mm Ø130-Ø200 mm • The room-sealed gas appliances have been approved in combination with the components of the concentric fl ue systems listed in this instruction book, according to the European CE norm for gas appliances and may therefore be used only with these components.
  • Page 34 Bellfi res English 1.6.3 Gas connection Operation (gas regulating block (and receiver)) outside the appliance (in the operating unit): The gas connection is situated where the operating unit is built in near to the appliance. Use only gas piping with a minimum diameter of 1/2” and a shut-off valve. 1.6.4 Operating unit If the appliance is fi...
  • Page 35 Bellfi res English Do not insulate the appliance! Only the top and sides may be fi tted with a strip of white, loose insulation wool (heat-resistant to 1000°C), width 15 cm max. to protect the wall. Do not use fi breglass or Rockwool, or any other sort of insulating material.
  • Page 36 Bellfi res English Use the four adjustable legs to set the height of the appliance. See fi gure 12. Figure 12: Adjusting the built-in height of the appliance These adjustable legs can be reached after the window and the grill around the burner have been removed (see Chapter 4).
  • Page 37 Bellfi res English 1.7.1 Connecting the gas Important: During gas connection, take care not to twist the gas regulating block. Make sure that both the gas regulating block and the supply pipes are not subjected to stresses. Appliance with operation in the separate operating unit (built in or otherwise):. •...
  • Page 38 Bellfi res English Remote control Gas regulating block and receiver in operating unit Gas regulating block Gas supply connection 3/8” - Ø12 mm insertion Burner piping connection Ø8 mm insertion Thermocouple connection M 10x1 mm insertion Pilot light piping connection Ø4 mm insertion Receiver Piezo cable connection Figure 14: Remote control: Gas regulating block and receiver in operating unit...

  • Page 39: Remote Control

    Bellfi res English Remote control The photo below shows how the piping for a remote control gas regulating block must be fi tted. Pilot Gas Adjustment Maximum Rate (with Screwdriver) Adjustment Screw Motor-knob Operating-Knob (Tab 2,8 x 0,8 mm) Connection piezo cable (Hand Control) Side-inlet Thermo Unit Connection...
  • Page 40 Bellfi res English Operating-Knob Motor-knob (Remote control ↔ Hand control) Connection Microswitch Piezo Igniter (Hand control) Piezo Igniter (Hand control) “O I” Switch Connection 8-Wire Receiver Jack Pilot Gas Figure 16: Gas regulating block Remote control Appliance with operation in the separate operating unit (built in or otherwise). •...
  • Page 41 Bellfi res English 1.7.2 Connecting the concentric fl ue Assemble the concentric fl ue system according to one of the examples in section 1.6.1, fi gure 4 to 10 inclusive. Make sure that all connections are completely gas tight. 1.7.3 Building in the appliance The appliance is supplied from the factory with three decorative elements for the exte- rior of the fi...
  • Page 42 Bellfi res English The appliance can now be built in. First determine the places for the ventilation ducts (grills, at the top and bottom of the chimney breast). The appliance can be built in using brickwork or by means of fi re-resistant plates that are screwed to a metal frame.
  • Page 43 Bellfi res English The brickwork or the fi re-resistant sheet construction can now be continued to ceiling height. If using other materials, such as stone or heat-resistant plating, you should follow the supplier’s instructions. Once the fi replace has been fi nished, you can now, fi t the frame with the small door to the operating unit.
  • Page 44 Bellfi res English 1.7.6 Positioning the ceramic log set The appliance is delivered with a set of artifi cial wooden logs and embers. Important: • Carefully place the embers and set of logs on and around the main burner according to the directions in this chapter.
  • Page 45 Bellfi res English Logs: Log no Log no Log no Log no Log no Log no Log no Log no Installation instructions...
  • Page 46 Bellfi res English Embers must not be placed next to the pilot light burner Do not block the pilot light Keep the burner orifi ces unblocked! Figure 19: Log set Vento Classic Small Position natural gas burner Installation instructions...
  • Page 47 Do not block the pilot light Keep the burner orifi ces unblocked Embers must not be placed next to the pilot light burner Keep the burner orifi ces unblocked! Figure 20: Log set Vento Classic Small Position propane/butane burner Installation instructions...
  • Page 48 Bellfi res English Once the logs have been positioned, replace the glass in the appliance, following the instructions in chapter 4: DISMANTLING / ASSEMBLING THE GLASS, THE REGULATOR AND BURNER. 1.7.7 Mounting fl ue gas restriction plate Depending on the length and shape of the concentric fl ue system and the chimney construction, you should, if indicated, fi...
  • Page 49 Bellfi res English The following restriction plates are supplied: • VENTO CLASSIC SMALL Restriction plate: 1: Width: B = 30 mm 2: Width: B = 50 mm 3: Width: B = 65 mm 1.7.8 Checking the appliance following installation After installation, visually check the gas fl ame. When the fi re is ignited, the fl ames should be short and blue/yellow in colour.

  • Page 50: Maintenance

    Bellfi res English MAINTENANCE 2.1 ANNUAL MAINTENANCE It is essential that the appliance, the complete concentric fl ue system (where possible) and the outlet are cleaned and inspected annually by a recognised fi tter/gas specialist. The safe operation of the appliance will thus remain guaranteed.

  • Page 51: Faults

    Bellfi res English FAULTS POSSIBLE REASONS Possible reasons for the gas fi re going out are: • The concentric fl ue system is not installed according to one of the methods detailed in Paragraph 1.6. • An incorrect “fl ue gas restriction plate” is fi tted. •...

  • Page 52: Dismantling / Assembling Of The Glass, The Regulator And Burner

    Bellfi res English DISMANTLING / ASSEMBLING OF THE GLASS, REGULATOR AND BURNER 4.1 DISMANTLING Close the gas supply tap. Remove the vertical Left and Right “posts” by lifting them and removing them sideways. Remove the support “girder” by lifting it and pulling it out. Note ! : The “girder”...
  • Page 53 Ensure that the bottom plate sealing cord and the glass plate mate correctly. Re-check all re-fi tted gas connections for leaks using soapy water or a leak tester. Loosen screws (2x) Door is released, drops and can be removed Figure 22: Vento Classic Small Installation instructions...

  • Page 54: Electrical Diagram

    Bellfi res English ELECTRICAL DIAGRAM Operating-Knob Motor-knob Gas regulating block “black” Thermo - “O I” Switch current “red” Interrupter Block 8 Wire Connecting Cable cable 2 cable 1 Thermo- Antenna Ignition cable couple “red” “yellow” SPARK RECEIVER SPARK SW TC ON/OFF Switch Thermocurrent interrupter Block...

  • Page 55: Dimensions

    Bellfi res English DIMENSIONS VENTO CLASSIC SMALL connection Operating unit Installation instructions...

  • Page 56: Technical Details/Regulations

    National installation regulations: Gas safety installation and use regulations 1984 plus all relevant safety and building regulations concerning fi re installation Model : VENTO CLASSIC SMALL Country : GB; Great Britain/IE; Ireland : GB; Great Britain/IE; Ireland Product identifi cation no...
  • Page 57 Bellfi res English Model : VENTO CLASSIC SMALL Country : GB; Great Britain/IE; Ireland : GB; Great Britain/IE; Ireland Batteries remote control - Receiver : 4x 1.5V AA : 4x 1.5V AA - Hand-transmitter : 1x 9V block : 1x 9V block...

  • Page 58: Replacement Parts List

    Pilot light pipe; Ø4 mm, L = 1500 mm, Flexible, Stainless steel 325750 Burner pipe; Ø8 mm, L = 1500 mm, Flexible, Stainless steel - 10 kW+ 323391 Glass Vento Classic Small (660 x 645 x 4 mm) Installation instructions...
  • Page 59 Fire clay exterior (2x posts and girder) Appliance Log set Embers with Log no Glow-effect Anthracite Bag: 125 gr. Art. no: 331357 331358 331359 331360 331361 331362 331363 331364 301863 Vento Classic Small Natural gas T 332577 Vento Classic Small Butane/Propane U 332578 Installation instructions...

  • Page 60: Disposal Of Packaging And Appliance

    Bellfi res English DISPOSING OF PACKAGING AND APPLIANCE The appliance comes in recyclable packaging. This can include: • Cardboard • Wood • Plastic • Paper Such materials must be disposed of responsibly, in line with local regulations. Batteries should be disposed of as chemical waste. Batteries must be disposed of responsibly, in line with local regulations.
  • Page 61 Bellfi res English Installation instructions...
  • Page 62 Bellfi res English Installation instructions...
  • Page 64 Your Bellfi res dealer 03 - 011112 - 331787...

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