Wiener PL512 Technical Manual

Modular power supply system
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PL512/PL506
Modular Power Supply System
Technical Manual
28. May 2013
1
*00679.A4

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Summary of Contents for Wiener PL512

  • Page 1 PL512/PL506 Modular Power Supply System Technical Manual 28. May 2013 *00679.A4...
  • Page 2: General Remarks

    Discharge the primary DC filter-capacitors by use of a well insulated 22 ohm 10W resistor. We recommend in case of any malfunction to send the power box to Wiener or to one of our representative for service 2. April 2014 *00679.A4...
  • Page 3: Declaration Of Conformity

    Declaration of Conformity Low Voltage Directive 73/23/EEC and EMC Directive Art. 10.1 of 89/336/EEC Plein & Baus GmbH declare under our own responsibility that the product PL5 / PL6, F8-12 Items: 0P00.xxxx; 0P01.xxxx; 0P04.xxxx; 0M11.xxxx; 0M21.xxxx is in accordance with the following standards or standardized documents: EN 60 950-1:2001 Niederspannungsrichtlinie [low voltage + Corr:2004-09...
  • Page 4: Table Of Contents

    2.9 Alphanumeric Display (Optional)................6 2.9.1 LED Description....................7 2.9.2 Function of the Switches..................7 2.9.3 Main Operating Modes and Associated Submenus..........8 2.10 Power Output and Sense Connections PL512............9 2.11 Power Output and Sense Connections PL506............10 3 PL512/PL506 Control and Setup via USB................10 3.1 Installation........................11 3.2 The Main Window....................12...
  • Page 5 Figures Figure 2.1: PL512/PL506 Front Side with Interlock and Water-Cooled Option..2 Figure 2.2: PL512/PL506 Front Side with Display Option..........2 Figure 2.3: PL512 Rear Side (Power Output Connections)........9 Figure 2.4: PL506 Rear Side (Power Output Connections)........10 Figure 2.5: PL512 Rear Side (Power Output Connections)........10 Figure 7.1: PBN512 -3U RATO Power Bin..............17...
  • Page 6: General Information

    1 General Information Features up to 12 independent processor controlled, potential free outputs ● up to 3 kW DC output power ● Programmable output voltage, current limit and rise/fall time ● Measurement of output voltages and current ● Fully controlled, programmable trip thresholds (min./max. sense voltage, max terminal ●...
  • Page 7: Pl512/Pl506 Power Box

    2 PL512/PL506 Power Box The PL512/PL506 front appearance differs slightly, depending on the existing options. Figure 2.1: PL512/PL506 Front Side with Interlock and Water-Cooled Option Figure 2.2: PL512/PL506 Front Side with Display Option AC Mains Connection The AC input connections are made with the Hirschmann connector series ST.
  • Page 8: Main Switch

    Main Switch The green illuminated rocker switch works as a global inhibit input. Power outputs disabled ● Switch is lighting, power outputs may be enabled by the remote control. ● This switch is a logic switch only. It does not disconnect the mains supply. With the Alphanumeric Display Option the switch is omitted.
  • Page 9: Global Reset Input (Optional)

    Global Reset Input (Optional) The global reset input (POWER_INHIBIT) is provided to force all outputs to be switched off. connected to GND Power outputs disabled ● floating Power outputs may be enabled by the remote control ● DSUB25 female Pin Signal Comment reserved reserved...
  • Page 10: Channel-Wise Interlock Input (Optional)

    Channel-Wise Interlock Input (Optional) The channel-wise interlock inputs are provided to force a dedicated output to be switched off. DSUB25 female Pin Signal Comment Interlock U0 + Interlock U0 - Interlock U1 + Interlock U1 - Interlock U2 + Interlock U2 - Interlock U3 + Interlock U3 - Interlock U4 +...
  • Page 11: Alphanumeric Display (Optional)

    DSUB25 female Pin Signal Comment reserved reserved reserved reserved reserved reserved reserved reserved reserved reserved reserved reserved reserved reserved reserved reserved reserved reserved reserved reserved reserved reserved STOP reserved Ground of the aux. supply, connected to USB ground START Inhibit input Table 6: Global Stop and Start Connector Pin Assignment The signals shall be connected by a dry contact (e.g.
  • Page 12: Led Description

    ● 2.9.2 Function of the Switches After the PL512/PL506 has been switched on by pushing the “Power” switch up, the main operation modes can be selected by pushing the “Mode Select” switch up or down. Many main operating modes do have one or more submenus, which can be accessed by a special procedure.
  • Page 13: Main Operating Modes And Associated Submenus

    The following example describes the detailed steps to enter a sub menu and change the IP gateway address. Description Switch Display switch the crate on P▲ 5.01V 1.2A select requested main M▲ or M▼ (until right mode is TCPIP: no link operation mode displayed) enter submenu...
  • Page 14: Power Output And Sense Connections Pl512

    2.10 Power Output and Sense Connections PL512 Figure 2.3: PL512 Rear Side (Power Output Connections) The low voltage DC output at the rear side of the power supply is provided by 4 mm sockets The channels are arranged from left to right starting with U0. Positive output is up and negative output is down.
  • Page 15: Power Output And Sense Connections Pl506

    Table 8: Sense Connector Pin Assignment 3 PL512/PL506 Control and Setup via USB The PL512/PL506 can be controlled with the MUSEcontrol software. Without the Display option this is the only way to change the network (TCP/IP) settings. 28. May 2013...
  • Page 16: Installation

    Now connect the PL512/PL506 with your mains supply and use an USB cable to connect the computer with the PL512/PL506. The computer will detect the new connected hardware and ask to connect to Windows Update.
  • Page 17: The Main Window

    Now the USB driver software be installed. To access your power supply, execute the “WIENER USB Power Supply Control” application via your start menu. The Main Window After starting the application the main window shows a channel overview. The measured sense voltage (Usense), current (Imodule) and terminal voltage (Umodule) and a global status of each channel are displayed.
  • Page 18: Read Power Supply Data From File Dialog

    Here you have access to the version number of the software. 3.3.1 Read Power Supply Data From File Dialog This dialog can be used to copy a XML configuration file from disk to the PL512/PL506. It is possible to copy...
  • Page 19 In the Nominal Values group the nominal values of the output voltage, the maximum current which the power supply will source before it switches into constant- current mode, voltage rise and fall rates are entered. If the No Ramp at Switch Off check box is checked, the Ramp Down value is only used if the nominal voltage is...
  • Page 20: Global And Network Configuration Dialog

    3.3.3 Global and Network Configuration Dialog In the Network group box you enter the TCP/IP network settings (IP address, subnet mask and default gateway). You have to use the parameters of your local network here. Please contact your network administrator for details. HTTP and SNMP port numbers should only modified if you know what you do.
  • Page 21: Pl-506/512 Wiring And First Use Instructions

    PL-506/512 Wiring and First Use Instructions Power Bins PBN506/PBN512 For easy exchange of the PL506 or PL512 Power Supply, (PS), the special bins PBN506/PBN512 are provided. The low voltage/high current cabling is connected to M6/M5 threaded bolts. For the PL-512: Starting from left with U0, positive outputs up – negative outputs down.
  • Page 22: Load Connections

    Use the plug-able sense connector for sense wiring. The PL-506 has only 4 sense connections per terminal block whereas the PL-512 has 8. Fig 4.4: PL-506, sense connector for U0 and U1 Load Connections Looking from the rear of the PS, the load connections are as follows: from left to right U0, U1, U2, U3 and so on.
  • Page 23: Musecontrol

    Fig. 4.6: PL-506-internal sense Use shielded twisted cable for the sense lines. For the load lines use twisted cable to cancel EMI, (not shown in picture). Size the load lines appropriately for V drop and loads. Fig. 4.7: Typical PS output wiring diagram MUSEControl Fig.
  • Page 24 Right click on a channel to open the Output Configuration Window. The PS has supervision controls to protect itself and loaded circuits. The user has complete control of PS parameters. The channel will not operate properly or even turn on without setting up the parameters correctly.
  • Page 25 Set the Sense Voltage[V]. It must be in range of the Supervision values entered previously. Set the, “Current Limit [A]” as needed for your application. See the *00679.A3 manual for more details regarding Ramp Up, Down, Regulation settings, etc. Download the latest manual at: http://file.wiener-d.com/documentation/PL506-PL512/ Fig. 4.12: Nominal Values 28. May 2013...
  • Page 26: Web Server

    5 Web Server The PL512/PL506 has a built-in web-server which allows the monitoring of the power supply with a standard web browser. 6 SNMP Control The SNMP (Simple Network Management Protocol) is generally used to monitor and control computers and network routers. WIENER claimed a specific part of the SNMP name space and implemented power supply specific items there.
  • Page 27 Linux (and probably MAC OSX). A first communication with the PL506 or PL512 power supply can be done using the snmpwalk to confirm the existence of the power supply at the given IP address. Please note that not all commands/parameters are supported by WIENER VME/VXI crates and PL5xx or MPOD power supplies.
  • Page 28 WIENER-CRATE-MIB::outputStatus.u2 = BITS: 40 outputInhibit(1) WIENER-CRATE-MIB::outputStatus.u3 = BITS: 40 outputInhibit(1) WIENER-CRATE-MIB::outputStatus.u4 = BITS: 40 outputInhibit(1) WIENER-CRATE-MIB::outputStatus.u5 = BITS: 40 outputInhibit(1) WIENER-CRATE-MIB::outputMeasurementSenseVoltage.u0 = Opaque: Float: 0.000000 V WIENER-CRATE-MIB::outputMeasurementSenseVoltage.u1 = Opaque: Float: 0.000000 V WIENER-CRATE-MIB::outputMeasurementSenseVoltage.u2 = Opaque: Float: 0.000000 V WIENER-CRATE-MIB::outputMeasurementSenseVoltage.u3 = Opaque: Float: 0.000000 V WIENER-CRATE-MIB::outputMeasurementSenseVoltage.u4 = Opaque: Float: 0.000000 V...
  • Page 29 WIENER-CRATE-MIB::outputVoltage.u1 = Opaque: Float: 24.000000 V WIENER-CRATE-MIB::outputVoltage.u2 = Opaque: Float: 3.300293 V WIENER-CRATE-MIB::outputVoltage.u3 = Opaque: Float: 24.000000 V WIENER-CRATE-MIB::outputVoltage.u4 = Opaque: Float: 3.299805 V WIENER-CRATE-MIB::outputVoltage.u5 = Opaque: Float: 24.000000 V WIENER-CRATE-MIB::outputCurrent.u0 = Opaque: Float: 115.000000 A WIENER-CRATE-MIB::outputCurrent.u1 = Opaque: Float: 23.000000 A WIENER-CRATE-MIB::outputCurrent.u2 = Opaque: Float: 115.000000 A...
  • Page 30 WIENER-CRATE-MIB::psSerialNumber.0 = STRING: WIENER-CRATE-MIB::psOperatingTime.0 = INTEGER: 790593 s WIENER-CRATE-MIB::psOperatingTime.0 = No more variables left in this MIB View (I t is past the end of the MIB tree) Further it is possible obtain the array of names or values for a specific parameter. The following command provides a list of all existing output channels: 28.
  • Page 31: Figure 7.3: Current Bar Dimensions

    This command will retrieve a value from the PL506/512. -v 2c: This parameters specifies which version of the SNMP to use. WIENER devices use SNMP 2C. -M $path: This parameter should be replaced with the path to the WIENER-CRATE- MIB.txt file.
  • Page 32 For most of the write commands (snmpset) the access type has to be changed from public to guru. A complete list of value names that can be written or read via SNMP can be found in the WIENER- CRATE-MIB file with detailed description but commonly needed values are:...
  • Page 33: Figure 7.4: Two Channels Parallel

    The same channel can be turned off with: snmpset -Oqv -v 2c -M $path -m +WIENER-CRATE-MIB -c guru $ip outputSwitch.index i 0 Example for switching on the first channel: snmpset -v 2c -m +WIENER-CRATE-MIB -c guru 192.168.92.85 outputSwitch.u0 i 1 WIENER-CRATE-MIB::outputSwitch.u0 = INTEGER: on(1)
  • Page 34 MIB Browser There are several commercial or open source MIB-Browser programs available which can be used for SNMP communication. These provide often a simple GUI and allow SNMP calls. Following is a list of some free or open source MIB – browsers: http://www.ireasoning.com/mibbrowser.shtml http://www.serverscheck.com/mib_browser/ http://www.mibble.org/...
  • Page 35: Opc Server

    7 OPC Server A server according to OPC Data Access V2.05 is optional available. OPC (OLE for Process Control) allows fast and secure access to data and information under Windows operating systems. As an industry-spanning, multi-vendor software interface, OPC minimizes connection and maintenance overheads. This server, running on a Computer with the Microsoft Windows XP operating system, enables access to all controllers which are connected to the network (TCP/IP).
  • Page 36: Power Bins Pbn506/Pbn512

    8 Power Bins PBN506/PBN512 For easy exchange of the PL512/PL506 Power Box the special bins PBN506/PBN512 are provided: The low voltage/high current cabling is connected to M5 threaded bolts (MULTICONTACT). The arrangement is the same as at the power box: Starting from left with U0, and positive outputs up –...
  • Page 37 Figure 8.2: PBN506 -3U RASO Power Bin (with PL506 Power Supply inserted) 28. May 2013 *00679.A4...
  • Page 38: Appendix A: Data Sheet

    Appendix A: Data Sheet Rated Input Voltage: 106 – 230 V AC, +/- 15% variation allowed Rated Input Current: 16 A Sinusoidal: EN 60555, IEC 555 pow. fact. 0,98 (230VAC) 50/60 Hz Inrush current: 16 A, cold unit Output Insulation (SELV) CE EN 60950 , ISO 380, VDE 0805, UL 1950, C22.2.950 DC Output power with different input voltages at the rated current (16A), calculated with typical efficiency of 75%...
  • Page 39 DC Output Characteristics: Sense compensation Limited to < 10V or nominal voltage (whichever is lower). range: Regulation mode: The voltage at the sense connection point is regulated. Floating range: 500 V test voltage Noise and ripple: Voltage < 8 V <...
  • Page 40 434 mm x 132 mm x 325 mm Weight: 31,5 kg Accessories: 19" Power Bins PBN506/PBN512 for plug in PL506/PL512 power supplies power contacts with threated bolts and sense terminals at rear side. Types 4U x 450mm mounting depth, 1 U air...
  • Page 41: Appendix B: Ordering Information

    Appendix B: Ordering Information 0P11 Standard .xxxx 0M11 Special versions for CERN .xxxx The left side of the ordering number is not descriptive, it is randomly assigned to the requested module & options configuration. Up to six power modules may be used inside of one power box. The following modules are possible (external ventilation necessary): Module Type Channels per...
  • Page 42: Appendix C: Snmp Oid Tree

    Range: 0..127 This is the tree view of the wiener-specific SNMP namespace. It could be generated with the command „snmptranslate -w 80 -Tp WIENER-CRATE-MIB::wiener“. Because it's a general definition, usable for different types of crates, some items may be not implemented in the real hardware.
  • Page 43 Textual Convention: DisplayString Size: 1..4 +-- -RW- INTEGER outputGroup(3) Range: 0..127 +-- -R-- BitString outputStatus(4) Values: outputOn(0), outputInhibit(1), outputFailureMinSenseVoltage(2), outputFailureMaxSenseVoltage(3), outputFailureMaxTerminalVoltage(4), outputFailureMaxCurrent(5), outputFailureMaxTemperature(6), outputFailureMaxPower(7), outputFailureTimeout(9), outputCurrentLimited(10), outputRampUp(11), outputRampDown(12) +-- -R-- Opaque outputMeasurementSenseVoltage(5) Textual Convention: Float Size: 7 +-- -R-- Opaque outputMeasurementTerminalVoltage(6) Textual Convention: Float Size: 7...
  • Page 44 +--snmpCommunityEntry(1) Index: snmpAccessRight +-- ---- EnumVal snmpAccessRight(1) Values: public(1), private(2), admin(3), guru(4) +-- -RW- String snmpCommunityName(2) Size: 0..14 +-- -RW- INTEGER snmpPort(2) +--powersupply(6) +-- -R-- String psSerialNumber(2) Textual Convention: DisplayString Size: 0..255 +-- -R-- INTEGER psOperatingTime(3) +-- -RW- String psDirectAccess(1024) Size: 1..14 28.
  • Page 45: Appendix D: Parallel Connection Of Output Channels

    Appendix D: Parallel Connection of Output Channels A set of six current bars ( 4-fold ) will be delivered by each power bin in a companion-assembly-pack. How to use the current bars If the power supply has channels with more than one contact pair, use the current bars to connect each option.
  • Page 46 Figure 8.4: Two Channels Parallel Figure 8.5: Three Channels Parallel Figure 8.6: Four Channels Parallel 28. May 2013 *00679.A4...

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