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Summary of Contents for Jolly Mec I-DEA IDRO
- Page 1 I-DEA IDRO I N S T A L L A T I O N , U S E A N D MAINTENANCE MANUAL To be kept by the purchaser QUADRA FRONTALE ANGOLO Pellet fired stove with boiler...
- Page 2 Dear Customer, thank you for having chosen to heat and save with a Jolly Mec product. Please carefully read and keep this sheet before using the equipment. This sheet provides necessary information and suggestions on how to correctly install, use, clean and maintain the product.
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Page 3: Table Of Contents
TABLE OF CONTENTS CHAP.01 PREMISES........................... 4 01.1 WARNINGS ..............................4 01.2 SYMBOLOGY ............................... 5 01.3 APPLIED STANDARDS ..........................5 01.4 USE AND STORING OF THE INSTALLATION AND MAINTENANCE MANUAL ........6 01.5 MANUFACTURER LIABILITY AND WARRANTY CONDITIONS ..............6 CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS .............. 7 02.1 GENERAL CONSIDERATIONS ........................ -
Page 4: Chap.01 Premises
CHAP.01 PREMISES 01.1 WARNINGS • Familiarity and compliance with the instructions given in this manual will ensure quick installation and correct use of the appliance. • Read the manual attentively before commencing installation, and be certain to follow the directions it contains, otherwise the war- ranty could be invalidated and the performance and safety of the appliance jeopardized. • The installation manual is an integral part of the product and must be given to the user. • It must be kept in a safe place and consulted carefully, as all of the warnings provide important information on safety during instal- lation, use and maintenance. • Incorrect installation of the appliance could cause damage and injury to people or animals, for which the manufacture cannot not be held liable. • Installation shall be performed by qualified operators in accordance with the regulations in force in the Country of installation. • The manufacturer declines any contractual or non-contractual liability for damages caused by errors in installation or use of the appliance or failure to follow the instructions contained in this manual. • All rights on the reproduction of this technical manual are owned by Jolly Mec Caminetti S.p.A. The descriptions and illustrations provided in the following publication are not binding. • reserves the right to make any modifications that may be deemed appropriate. • Jolly Mec Caminetti S.p.A This manual cannot be given to third parties for perusal without the written permission of • Jolly Mec Caminetti S.p.A • The technical directions for installation contained in this manual should be considered as basic requirements. Regulations in some countries may be more restrictive; in this instance, comply fully with the regulations prevailing in the country of installation (all laws and local bylaws must be observed when installing and using the appliance, including those referring to national and European standards). -
Page 5: Symbology
This point is particularly important. An important point regarding behaviour for preventing injury and damage to DANGER: materials is expressed. 01.3 APPLIED STANDARDS All JOLLY MEC products are constructed according to the following directives: European construction products regulation. • EU 305/2011 Machines. •... - Page 6 Hot water heating system - Safety requirements - Specific requirements for systems with domestic type • UNI 10412-2 heating devices powered by solid fuel with built-in stove, with total fire power not over 35 kW. Heat generators operating with wood or other solid bio fuels - Installation requirements •...
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Page 7: Use And Storing Of The Installation And Maintenance Manual
MANUFACTURER LIABILITY AND WARRANTY CONDITIONS Warranty terms are indicated in the enclosed card SM081. Upon the delivery of this manual, Jolly Mec S.p.A. cannot be held liable, whether civil or criminal, for accidents due to partial or total non-compliance with the specifications herein contained. -
Page 8: Chap.02 Accident Prevention / Safety Regulations
CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS 02.1 GENERAL CONSIDERATIONS • The manual refers to essential aspects of the directives, regulations and dispositions on using the machine, summarising its most significant points. • General legal regulations and mandatory rules regarding injury prevention and environmental protection must be observed. -
Page 9: Safety Regulations For Extraordinary Maintenance And Installation
• The appliance must always be started up with the firebox empty, without pellets and without unburned fuel from previous use. • Do not attempt to ignite the fuel with inflammable liquids or solids; the stove must ignite automatically via the electrical components installed onboard. -
Page 10: Equipment For Operators And Maintenance Personnel
RESIDUAL RISKS Though JOLLY MEC CAMINETTI S.p.A. does everything within its power to produce its systems with the greatest competence regarding safety and consulting all the directives, laws, and regulations available, there are still, if minor, some residual risks during the phases of: •... -
Page 11: Chap.03 Handling And Transport
CHAP.03 HANDLING AND TRANSPORT 03.1 RECEIVING GOODS The machine is delivered on a pallet, packed in a wooden cage with a cellophane hood. when receiving merchandise, check that: • all packaging is intact • all of the merchandise indicated on the delivery bill has actually been delivered •... -
Page 12: Chap.04 Ecological Regulations
CHAP.04 ECOLOGICAL REGULATIONS 04.1 WASTE MATERIALS AND THEIR DISPOSAL Spare parts replaced during the machine’s product life are to be considered waste and must be taken to special collection centres or entrusted to authorised disposal centres. Ashes must be placed in a metal container with a sealed lid. The closed container must be placed on a non-combustible base and kept away from combustible materials until all the embers have been extinguished. -
Page 13: Chap.05 Description
The I-DEA IDRO Heating stove, available in the 9 or 17 kW versions and approved according to European EN 14785:2006 standards at a third party authority accredited by the European... - Page 14 Standard I-DEA IDRO Heat stove cladding includes the following components with the relevant variations for the three available models: • Painted steel top • Painted front grid • Painted steel sides • Right side opening to access the main switch, the current socket and reset the safety thermostats (pellet hopper safety and water safety) •...
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Page 15: Product Identification
Stove performance values measured during inspection tests according to the indicated reference and EC markings are also included on the plate. I-DEA Idro Angolo 17S Via San Giuseppe, 2 - 24060 Telgate - BG - * Tel. +39.035.8359211 - fax +39.035.8359200 EN 14785:2006 www.jolly-mec.it - info@jolly-mec.it... -
Page 16: Chap.06 Technical Data
CHAP.06 TECHNICAL DATA 06.1 HOMOLOGATION Technical specifications resulting from laboratory tests conducted according to EN 14785:2006 test methods at the CERTIFICATION institute. Description 9 kW 17 kW Burnt heat output 18,3 Nominal heat power 17,0 Reduced heat output Fluid power efficiency 14,5 Space heating output Consumption at nominal heat output... -
Page 17: Recommended Fuels
Jolly Mec Caminetti S.p.A strongly recommends the use of the same type of pellets used during first start-up, i.e. when the settings and calibrations were made to suit the loaded combustible materials. Continuous switching of types and qualities of combustible materials will require continuous adjustments to settings by the Technical Assistance Centre, which can not be endorsed by the Manufacturer. -
Page 18: Components
06.3 COMPONENTS The device is supplied with the following components: • Installation, use and maintenance manual • Use and maintenance accessories (see CHAP.08.6 - ORDINARY MAINTENANCE). • Power cord to connect the stove to the mains. • Cladding. • IR Remote control (1) •... -
Page 19: Optionals
06.4 OPTIONALS Automatic closing box for external air passageway: Insect- proof grate 230 x 230 mm: Installed on the external air passageway, it only allows for air Installed on the exterior of the comburent air intake, it prevents intake when actually necessary, closing the cold air passage insect entrance within the home. The mesh must be periodically when the generator is not running to thus avoid cooling the cleaned since dust, pollen or humidity can obstruct air passage installation room... - Page 20 Fume exhaust kit rear outlet Fume connection pipe L300/L250mm Ø80mm: T union for fume exhaust with condensate drain cap: Metallic pipe used to connect the generator to the flue. To be installed at generator output. Ø80mm for union connection and Ø100mm for flue connection. Fume exhaust pipe Ø100mm: Metallic pipe used to connect the generator to the flue. Fume exhaust kit vertical outlet Connection band: Band to fasten the fume exhaust pipe to the stove.
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Page 21: Dimensions
06.5 DIMENSIONS All measurements are in mm. Frontale Quadra Angolo 1134 1134 1134 Frontale Quadra Angolo... -
Page 22: Chap.07 Positioning And Connections For The Installer
At the end of installation, accurately clean the heating system to eliminate all work residue. Dirt deposits can cause hydraulic components installed on the device such as the water circulator, anti-condensation valve, automatic air breather valve and safety valve to malfunction. Maintenance for problems due to these faults is not covered by the Jolly Mec warranty. -
Page 23: Flue Or Fume Exhaust System
07.2 FLUE OR FUME EXHAUST SYSTEM The flue or fume exhaust system is a fundamental element for the proper functioning of the stove and must comply with the requirements of The Building Regulations Part J and with the following general standards: EN1856-1 Chimneys. - Page 24 Datum for horizontal measurments Datum for 150 mm vertical max. measurments Regulated building Adjacent building The datum for vertical measurments is the point of discharge of the flue, or 150 mm above the insulation, whichever is the lower Point Where flue passes through Clearances to flue outlet weather surface (Notes 1, 2) At or within 600 mm of the ridge At least 600 mm above the ridge...
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Page 25: Installation Room Ventilation
Jolly Mec allows the ducting system at the input of the combustion air within and not over the following limits: the length can’t be longer that 1000 mm, the diameter has to have at least the same section of the stove/boiler connection, it is possible only one 90°... -
Page 26: Electric Connections
07.4 ELECTRIC CONNECTIONS Connect the 230Vac 50Hz line with the proper cable with plug, supplied with the appliance, which powers up the control unit and all the appliance’s electrical components. The device is equipped with a power socket and fuse, a spare fuse in the pan and a bipolar switch. In the event that the control unit does not switch on, even after turning the switch to “I”... -
Page 27: Control Unit Electrical Wiring Diagram
07.5 CONTROL UNIT ELECTRICAL WIRING DIAGRAM WARNING Electrical connections must be carried out by skilled personnel according to the regulations in force (2014/30/UE and 2014/35/UE). Following is a list of electrical components illustrated in the layout on the next page: TABLE OF COMPONENTS POSITION CODE... - Page 28 BLACK YELLOW BLUE BLACK WHITE Orange H2O Safety Ther. White Safety Therm. Blue Pressure Safety Yellow - Gr -TC+ Smoke Probe Red - Blue Safety Probe Orange ROOM Probe Violet Terminal A Water Probe White DHW Hi Probe Blue Terminal A Brown DHW Lo Probe IN11...
- Page 29 TERMINAL "A" CN9 - IN10 Grey CONTATTO CN9 - IN10 Grey Smoke Fan ESTERNO CN10 - IN1 SONDA CN10 - IN1 Pellet Auger BOILER Hi CN9 - IN11 Brown SONDA CN9 - IN11 Brown BOILER Lo CN11 - IN8 Yellow SONDA CN11 - IN8 Yellow...
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Page 30: Hydraulic Kit
07.6 HYDRAULIC KIT The water heating stove comes with a standard pre-installed hydraulic kit without domestic hot water production (DHW) In F . 1 e 3 illustrate hydraulic kit component. Following is an itemised list of these components: 3 litre expansion tank (pre-load 1,5 bar) Heat circulation pump Anti-condensation valve Safety valve discharge ½”M... - Page 31 • High Efficiency circulator The heating stove is fitted with a high-efficiency circulator that generates low energy consumptions with an energy saving of about 60% compared to a traditional circulator. The heater system engineer can choose from two operating modes: • Constant pressure mode •...
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Page 32: External Probe Socket Unit
07.7 EXTERNAL PROBE SOCKET UNIT External probe socket unit (F . 1): A Connection for any external contact to turn the device on and off B Terminal for high Boiler temperature probe connection C Terminal for low Boiler temperature probe connection D Terminal for high Puffer temperature probe connection E Terminal for low Puffer temperature probe connection F Terminal for conveyed wave connection between device... -
Page 33: System Configurations
OFF, technician (CAT). ALARM ON and ALARM MEMORY, a parallel We recommend using the Jolly Mec thermostat module as the room source can be enabled. In all other conditions, temperature probe, connecting it to the device back panel. With the stove operations takes precedence. - Page 34 CONFIGURATION 3 – Zone heating - Configuration identical to CONFIGURATION 1, with the addition of a zone module to manage a system with up to four zones per module, with zone valves or zone circulators. If the module is used, parameter Pr90 must be activated in the TECHNIC SETTINGS in the SETTINGS GENERAL page, setting the value to ON.
- Page 35 At the end of installation, accurately clean the heating system to eliminate all work residue. Dirt deposits can cause hydraulic components installed on the device such as the water circulator, anti-condensation valve, automatic air breather valve and safety valve to malfunction. Maintenance for problems due to these faults are not covered by the Jolly Mec warranty.
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Page 36: Chap.08 Use And Maintenance For The User
ROOM PROBE standard installed, that can be prolonged to the installation room in a more appropriate position to correctly measure room temperature. The Jolly Mec thermostat module can also be used as a room probe. The electric/electronic elements also include certain systems that have a safety and also regulating function:... -
Page 37: Appliance Start And Use
80°C, turning back off at 75°C. For this reason, any system zone valves must be adequately controlled to permit water circulation with room temperature. For this purpose, the Jolly Mec ZONE MODULE (available separately) resolves the problem of alarms due to stove water overheating when zone valves are closed. -
Page 38: Safety Thermostat With Manual Reset
08.4 SAFETY THERMOSTAT WITH MANUAL RESET Two safety thermostats are installed on the appliance to read pellet hopper and circulating water temperature respectively and trigger the shutdown of the appliance when the temperature in the vicinity of the respective probes detect values above the limits set for safety devices. -
Page 39: Tips For The User
08.5 TIPS FOR THE USER • If condensation appears inside the stove, the causes could be: The heat pump is set too low (recommended minimum threshold 60°- 65°) Poor draught by the flue (clean the flue) Insufficient comburent air (check comburent air conduit) •... -
Page 40: Ordinary Maintenance (By The Costumer)
Cleaning brush Flue cleaning brush Heat proof glove To facilitate and improve stove cleaning, use an ash vacuum (not supplied with the stove but available separately at Jolly Mec dealers and/or service centres). • ORDINARY CLEANING TO BE PERFORMED AT INTERVALS INDICATED TO THE SIDE OF EACH ILLUSTRATION. - Page 41 Burn pot removal for cleaning (daily) Let open the combustion chamber door and remove both the pellet chute slide (F . 4) and the burn pot by lifting upright (F . 5). A careful cleaning of the burning pot is required so that all holes are duly swept.
- Page 42 Exchanger scraping and cleaning (daily on cold device) . 18 Pull up the cladding cover flap (F . 18) and grapple the scraper lifting hook through the lower part of the opening door handle . 19). Move the scraper vertically (F . 20) at least 5 times to ensure thorough cleaning and removal of all ash and soot from inside the exchanger.
- Page 43 Fume deflector cleaning and removal (weekly) Clean the fume deflector at least once a week (F . 29). After opening the combustion chamber door, grasp the tab at the back of the part and pull horizontally forward to free it from its rear rests (F .
- Page 44 Cleaning the glass (daily) . 40 . 39 Clean the glass every day with a damp sponge or paper towel . 39-40). If the glass becomes dirty with black fume, the burn pot is probably dirty or the combustion air must be increased. Be careful not to use overly aggressive products to avoid ruining the paint.
- Page 45 11. Resetting the safety thermostat (see CHAP.08.4) . 47 . 48 Loosen the red tap located under the side panel on the right. . 47). Press the white button (F . 48), cusing a pointed instrument, until you hear the safety switch reset “CLICK”. Refit the black hood. 12.
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Page 46: Scheduled Preventive Maintenance
We wish to remind you that the Extraordinary Maintenance to be carried out on this type of product must be done obligatorily every year by qualified maintenance personnel, in order to maintain its functionality, efficiency and comfort. For any further queries you may have, we invite you to contact the authorised Jolly Mec Technical Assistance Centre through your retailer. Scheduled maintenance must include: •... - Page 47 Check safety device, thermostat and pressure switch status and efficiency Check real water pressure measurements using the gauge and electronic pressure transmitter KEY: U: routine maintenance by the customer user T: extraordinary maintenance by an authorised Jolly Mec Technical Assistance Centre...
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Page 48: Chap.09 Fault Diagnosis And Troubleshooting
09.1 PROBLEMS WARNING In accordance with the laws in force on safety for electrical appliances, a Jolly Mec Technical Assistance Centre or qualified personnel must obligatorily be contacted for all installation, maintenance or interventions that require access to electrical parts. -
Page 49: Alarm Messages
09.2 ALARM MESSAGES Following is an overview on appliance alarms linked to the probable causes and some potential solutions. If an alarm occurs with a certain frequency, contact the Jolly Mec Technical Assistance Centre . Alarm code Alarm text Alarm causes Main solutions •... - Page 50 Alarm code Alarm text Alarm causes Main solutions AL09 • Water probe broken or incorrectly wired. • Make sure the two probe wires are correctly H2OPROBE inserted in the terminal. There are no mandatory FAILURE connection directions for IN2 terminals •...
- Page 51 Alarm code Alarm text Alarm causes Main solutions • If PROBE is set as room probe, the measured • Check probe wiring. If correct, replace the probe. AL21 ROOMPROB value is not correct read. FAILURE • The Puffer Lo probe is disconnected or broken. •...
- Page 52 Via S.Giuseppe 2 - 24060 Telgate (Bg) Italy Tel. +39 035.83.59.211 Fax +39 035.83.59.203 www.jolly-mec.it - info@jolly-mec.it...
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