Related Manuals for Jolly Mec I-DEA Quadra
Summary of Contents for Jolly Mec I-DEA Quadra
- Page 1 Air and pellet I-DEA STOVE INSTALLATION, USE AND MAINTENANCE MANUAL To be kept by the purchaser I-DEA Quadra I-DEA Frontale I-DEA Angolo...
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Page 2: Table Of Contents
ORDINARY MAINTENANCE (by the client) ....................32 07.8 DETACHABLE COMPONENTS FOR STOVE CLEANING ................ 37 07.9 SCHEDULED PREVENTIVE MAINTENANCE (by an authorised Jolly Mec Technical Assistance Centre) ..37 CHAP.08 FAULT DIAGNOSIS AND TROUBLESHOOTING ............38 CHAP.09 ECOLOGICAL REGULATIONS ..................41 09.1 WASTE MATERIALS AND THEIR DISPOSAL .................. -
Page 3: Warnings
01.2 WARNINGS IMPORTANT • Familiarity and compliance with the instructions given in this manual will ensure quick installation and correct use of the appliance. • Read the manual attentively before commencing installation, and be certain to follow the directions it contains, otherwise the warranty could be invalidated and the performance and safety of the appliance jeopardized. • The installation manual is an integral part of the product and must be given to the user. • It must be kept in a safe place and consulted carefully, as all of the warnings provide important information on safety during installation, use and maintenance. • Incorrect installation of the stove could cause damage and injury to people or animals, for which the manufacture cannot be held liable. • Installation shall be performed by qualified operators in accordance with the regulations in force in the Country of instal- lation. • The appliance must be used only for its intended purpose. Any other use is deemed improper and therefore dangerous. • The manufacturer declines any contractual or non-contractual liability for damages caused by errors in installation or use of the appliance or failure to follow the instructions contained in this manual. • All rights on the reproduction of this technical manual are owned by JOLLY-MEC CAMINETTI S.p.A. • The descriptions and illustrations provided in the following publication are not binding. -
Page 4: Symbology
FUEL which does not comply with the recommended requirements. RESPONSIBILITY: Upon the delivery of this manual, JOLLY MEC S.p.A. de- clines all responsibility, whether civil or criminal, for accidents due to partial or total non-compliance with the specifications herein contained. -
Page 5: Chap.02 Accident Prevention / Safety Regulations
CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS •Prior to installation, the user and installer are obliged to check 02.1 GENERAL CONSIDERATIONS that the mains electrical supply to which the machine will be con- •The manual refers to essential aspects of the directives, regula- nected, corresponds to the voltage on the identification plate (see tions and dispositions on using the machine, summarising its most CHAP.04.2-PRODUCT IDENTIFICATION), and that it is equipped... -
Page 6: Safety Regulations For Extraordinary Maintenance And Installation
Structural Engineer verify relative installation feasibility. Though JOLLY MEC CAMINETTI S.p.A. does everything within its power to produce its systems with the greatest competence •Only specialised and qualified personnel may work or carry out regarding safety and consulting all the directives, laws, and regu- checks inside the machine, complying with safety regulations. -
Page 7: Chap.03 Handling And Transport
CHAP.03 HANDLING AND TRANSPORT 03.1 RECEIVING GOODS The machine is delivered on a pallet, packed with a cellophane hood; when receiving merchandise, check that: • all packaging is intact • all of the merchandise indicated on the delivery bill has actually been delivered. -
Page 8: Chap.04 Description
04.1 PRODUCT PRESENTATION The I-DEA Quadra, I-DEA Frontale and I-DEA Angolo stoves for air and pellets are heating systems approved to European Standard EN 14785:2006, by an independent body accredited by the European Commission for machine commissioning and certification. Jolly-Mec products are the result of over forty years experience in the wooden biomass combustion sector; they are designed and engi- neered to meet the increasing demands of today’s markets with high performance levels and a modern design. - Page 9 Standard cladding for the I-DEA Frontale model. • Painted steel top. • Painted front hot air output grid. • Painted steel sides. • The right side can be opened to access the main switch, the current socket and reset the safety thermostat (see CHAP.06.6). •...
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Page 10: Product Identification
It is COMPULSORY to indicate the product MODEL, the LOT number and SERIAL NUMBER in all communications with the Manufac- turer - Jolly Mec Caminetti S.p.A. The identification numbers are found on the adhesive rating plate on the adhesive label attached under the right side panel (as seen in the Diagram below);... -
Page 11: Chap.05 Technical Data
JOLLY MEC CAMINETTI SPA is not responsible for malfunctions, breakdowns or problems due to the use of pellets that are not recommended, as combustion parameters vary according to the quality of the pellets. To achieve best operational results, it may be necessary to change the default factory settings on the control unit during the “first start-up”... -
Page 12: Pellet Quality
05.2 PELLET QUALITY PELLET QUALITY IS VERY IMPORTANT; PLEASE READ THE FOLLOWING PAGE CAREFULLY. Automatic pellet loading products are heating systems designed to burn wooden PELLETS. It is important to choose pellets that have no debris or impurities. The Association of Pellet Manufacturers with the Italian Thermotechnical Committee have established standards for identifying pellets in terms of energy*. -
Page 13: Components
05.3 COMPONENTS The stove is delivered fully shrink-wrapped in anti-dust cellophane, fastened inside a cardboard box, together with a range of compo- nents: • Assembly, use and maintenance manual. • Use and maintenance accessories (see CHAP.07.8). • Power cord to connect the stove to the household mains. •... -
Page 14: Dimensions (In Mm)
05.4 DIMENSIONS (in mm) • I-DEA Quadra U.M. 1136 • I-DEA Frontale U.M. 1136 • I-DEA Angolo U.M. 1136... -
Page 15: Flue Or Fume Exhaust System
05.5 FLUE OR FUME EXHAUST SYSTEM The flue or fume exhaust system is a fundamental element for the proper functioning of the stove and must comply with the following general standards: EN1856-1 Chimneys. Requirements for metal chimneys - Part 1: System chimney products EN1856-2 Chimneys. -
Page 16: Installation Room Ventilation
Jolly Mec allows the ducting system at the input of the combustion air within and not over the following limits: the length can’t be longer that 1000 mm, the diameter has to have at least the same section of the stove/boiler connection, it is possible only one 90°... -
Page 17: Chap.06 Positioning And Connections For The Installer
Electrical connections must be carried out by skilled personnel according to the regulations in force (2014/30/UE and 2014/35/UE). I-DEA Quadra/Frontale The appliance must only be installed on surfaces that can support the load. If the existing construction does not meet this requirement, it will be necessary to take appropriate measures (e.g. -
Page 18: Phases Of Assembling/Disassembling Stove Cladding
06.2 PHASES OF ASSEMBLING/DISASSEMBLING STOVE CLADDING The stove is supplied packed in a wooden crate, to which the bottom of the stove is fastened; all the other components are packed inside. The various elements of the cladding must be handled carefully, as being satin-finished, polished or painted, they could be scratched or dented during the handling or assembly phases. NOTE! The fume exhaust system must be installed so that it can be disassembled in order to clean or remove its cladding. -
Page 19: Example Of Air Ducting In The Various Rooms
06.5 EXAMPLE OF AIR DUCTING IN THE VARIOUS ROOMS To duct air into the other rooms, connect the pipes to the stove’s upper rear outlets. To distribute air to the various areas, see example in the picture below. The air can be balanced with the grids with adjustable closures. The air pipes must be brought to the rooms to be heated. From every room where hot air is ducted, the air must return to the stove room through openings beneath the doors or vents, which must be taken up again by the grid behind the stove. -
Page 20: Electric Connections
06.6 ELECTRIC CONNECTIONS Electrical connections must be carried out by skilled per- sonnel according to the regulations in force (2014/30/UE and 2014/35/UE). Connect the 230Vac 50Hz line with the proper cable with plug, supplied with the stove, which powers up the control unit and all the stove’s electrical components. -
Page 21: Stove Control Unit Electrical Wiring Diagram
06.8 STOVE CONTROL UNIT ELECTRICAL WIRING DIAGRAM Electrical connections must be carried out by skilled personnel according to the regulations in force (2014/30/UE and 2014/35/UE). USER DISPLAY SMOKE FAN MAINS MAINS SOCKET CABLE ELETTRONIC YELLOW - GREEN CARD SMOKE BLUE PROBE BLACK YEL-GRE... -
Page 22: Ducting Kit Electrical Wiring Diagram (Optional)
06.9 DUCTING KIT ELECTRICAL WIRING DIAGRAM (OPTIONAL) Electrical connections must be carried out by skilled personnel according to the regulations in force (2014/30/UE and 2014/35/UE). USER DISPLAY FAN CANALIZATION LEFT DISPLAY CONNECTOR DEBIMETER CONNECTOR SERIAL CONNECTOR FAN CANALIZATION RIGHT FAN V3 THERMOSTAT / AMBIENT PROBE FAN V2 THERMOSTAT / AMBIENT PROBE REMOTE PROBE CANALIZ-... -
Page 23: Chap.07 Use And Maintenance For The User
CHAP.07 USE AND MAINTENANCE FOR THE USER 07.1 STOVE OPERATIONS The STOVE uses pellets as fuel, whose combustion is electronically control- led. Pellets are taken from the storage hopper (A) by the auger (B) controlled by the gear motor (C) and conveyed directly to the combustion crucible (D). They are ignited by the hot air produced by the electric heating element (E) and aspirated into the crucible by the centrifugal fan (F) which is the same that sucks up the fumes produced by combustion, expelling them to the rear part... -
Page 24: User Lcd Display
07.3 USER LCD DISPLAY User Display Function Buttons Key: Button 1: Rapid access to adjust/increase ambient temp. Increases the value of the displayed settings. Pressed together with button 2 activates the Timer function. Button 2: Rapid access to adjust/decrease ambient temp. Decreases the value of the displayed settings. - Page 25 PELLET loading auger gear motor, the icon is signalled by the DGT when the component is running. Fume Extractor Fan, the icon is signalled by the DGT when the component is running. V1 main air exchanger fan, the icon is signalled by the DGT when the component is running. Alarm, the icon is signalled by the DGT when an alarm is triggered.
- Page 26 Example of display message with the stove in FLAME STABILI- 10:30 SATION MODE. 25°C P3 = FLAME YYY = ON Stove running mode: The WORK message informs the user that the stove is in “OPERATING MODE” i.e. it has reached the preset heating output level. The stove operating level is set using buttons 5 or 6 and increasing or decreasing the value displayed on the first row with the same status.
- Page 27 Menu 02 Menu 02 XXX = SET YYY = CHRONO Setting the start-up times. The control unit has two daily pro- grammes, 4 weekly programmes and two week-end program- mes. TIMER SETTINGS: button 4 press button 6 to reach the SET CHRONO page press button 4 to confirm press button 6 to reach the ENABLE CHRONO page and press button 4 to confirm press button 1 or 2 to enable or disable the Timer function, press button 3 to exit...
- Page 28 Menu 03 Menu 03 XXX = SET YYY = LANGUAGE Setting the desired language. SETTING THE LANGUAGE: button 4 press button 6 to reach the SET LANGUAGE page, press but- 4 to confirm press button 1 or 2 to change the language, press button 4 to confirm press button 3 to exit, press repeatedly to reach the home page Menu 04...
- Page 29 Menu 06 XXX = SET YYY = DISPLAY Menu 06 User interface settings. DISPLAY SETTINGS: button 4 press button 6 to reach the SET DISPLAY page, press button 4 to confirm press button 1 or 2 to enable or disable the buzzer on the SET BUZZER page, press button 4 to go to the next page on the DELAY DISPLAY page, press button 1 or 2 to change the switch off delay value for the LCD display backlit function, press button 4 to confirm...
- Page 30 Menu 10 XXX = SET YYY =ADJUST- Menu 10 Menu to adjust the load PELLET settings and combustion fan speed ADJUSTMENT SETTINGS: button 4, press button 6 to reach the SET ADJUST- page, press button 4 to confirm on page 1, ADJUST PELLET, press button 4 to enter, then press button 1 or 2 to increase or decrease the PELLET load press button 6 to go to the ADJUST CHIMNEY page press button 1 or 2 to adjust the value press button 3 to exit, press repeatedly to return to the home page...
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Page 31: Ir Remote Control
07.4 IR REMOTE CONTROL The IR remote control is used to: • Switch the stove on and off (press button 3). • Adjust the heating output to 5 difference levels (button 5 to increase, button 6 to decrease). • Select the desired ambient temperature (button 1 to increase, button 2 to decrease). 07.5 PELLET HOPPER SAFETY THERMOSTAT WITH MANUAL RESET... -
Page 32: Ordinary Maintenance (By The Client)
07.7 ORDINARY MAINTENANCE (by the client) Hereafter are mentioned the ordinary Maintenance Operations to be carried out by the final user (client). The frequency interval is based on an average running time of about 8-10 hours a day and by using a recommended quality of combustible pellets, as described at CHAP.05.2 QUALITY of PELLETS. Any other overtime running or use of not advised pellets quality will proportionally lead to more frequent interventions in respect to the following instructions. - Page 33 • Stove Ordinary Maintenance and Conduction 1. How refilling the Humidifier: Let open the combustion chamber door and lift up the strip of the humidifier iron window (F . 1). Slot the small pomp pipe into and refill (F . 2). How getting empty the ash tray Let open the combustion chamber door and pull out the tray located under.
- Page 34 . 11 detail of the chute slide inserted into the wall. . 10 . 11 . 12 detail of the chute slide inserted into the burning pot base. . 13 the chute slide is being inserted . 14 the chute slide is in a proper position .
- Page 35 7. How cleaning the Stove Cladding . 20 . 21 As per the ceramic glass, don’t spray the detergent liquids directly on the panels (F . 20), but moisten a cloth (F . 21) and clean the cladding (F . 22). Using abrasive and/or corrosive products could damage the painted or ceramic parts and would so void the warranty on such parts.
- Page 36 10. How cleaning the Fume Inspection Porthole . 29 . 30 Open the closing porthole of the exchange fan. (F . 29 and 30). Loosen the locking knobs (F . 31) of the fume inspection door and remove the cap. Clean deep the residual ashes stacked on the exchanger bottom inside the inspection compartment by handling the ashes aspirator nozzle (F...
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Page 37: Detachable Components For Stove Cleaning
We wish to remind you that the Extraordinary Maintenance to be carried out on this type of product must be done obligatorily every year by qualified maintenance personnel, in order to maintain its functionality, efficiency and comfort. For any further queries you may have, we invite you to contact the Authorised Jolly Mec Technical Assistance Centre through your Retailer. -
Page 38: Chap.08 Fault Diagnosis And Troubleshooting
• Check the exchange fan, it might be dirty. The exchange fan whistles or is very noisy • Check the exchange fan, it might be dirty. In accordance with the laws in force on safety for electrical appliances, a Jolly Mec S.p.A Technical Assistance Centre or qualified personnel must obligatorily be contacted for all installation, maintenance or interventions that require access to electrical parts. - Page 39 • Control unit main alarms NUMBER ALARM NAME CAUSE MAIN REASONS MAIN REMEDIES BLACK • Electrical black out • The electric plug has discon- • Check that the power cord is while the stove is run- nected from the mains socket connected properly to both ning •...
- Page 40 NUMBER ALARM NAME CAUSE MAIN REASONS MAIN REMEDIES • The combustion chamber door • Check the PELLET load level in was left open during the start-up the hopper. phase • Contact the CAT if this type of alarm is tripped frequently •...
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Page 41: Chap.09 Ecological Regulations
CHAP.09 ECOLOGICAL REGULATIONS 09.1 WASTE MATERIALS AND THEIR DISPOSAL Spare parts replaced during the machine’s product life are to be considered waste and must be taken to special collection centres or entrusted to authorised disposal centres. Ashes must be placed in a metal container with a sealed lid. The closed container must be placed on a non-combustible base and kept away from combustible materials until all the embers have been extinguished. - Page 42 NOTES...
- Page 44 Via S.Giuseppe 2 - 24060 Telgate (Bg) Italy Tel. +39 035.83.59.211 Fax +39 035.83.59.203 www.jolly-mec.it - info@jolly-mec.it...