Related Manuals for Jolly Mec STILE
Summary of Contents for Jolly Mec STILE
- Page 1 Air and pellet STOVE INSTALLATION, USE AND MAINTENANCE MANUAL To be kept by the purchaser EKO Plus (6 kW) STILE (8 kW)
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Page 2: Table Of Contents
06.4 ELECTRICAL CONNECTIONS ........................18 06.5 ELECTRONIC CONTROL UNIT ......................... 19 06.6 EKO PLUS/STILE STOVE CONTROL UNIT ELECTRICAL WIRING DIAGRAM ........20 CHAP.07 USE AND MAINTENANCE FOR THE USER ..............21 07.1 STOVE OPERATIONS ..........................21 07.2 OPENING THE COMBUSTION CHAMBER DOOR ................... 21 07.3... -
Page 3: Warnings
01.2 WARNINGS IMPORTANT • Familiarity and compliance with the instructions given in this manual will ensure quick installation and correct use of the appliance. • Read the manual attentively before commencing installation, and be certain to follow the directions it contains, otherwise the warranty could be invalidated and the performance and safety of the appliance jeopardized. • The installation manual is an integral part of the product and must be given to the user. • It must be kept in a safe place and consulted carefully, as all of the warnings provide important information on safety during installation, use and maintenance. • Incorrect installation of the stove could cause damage and injury to people or animals, for which the manufacture cannot be held liable. • Installation shall be performed by qualified operators in accordance with the regulations in force in the Country of instal- lation. • The appliance must be used only for its intended purpose. Any other use is deemed improper and therefore dangerous. • The manufacturer declines any contractual or non-contractual liability for damages caused by errors in installation or use of the appliance or failure to follow the instructions contained in this manual. • All rights on the reproduction of this technical manual are owned by JOLLY-MEC CAMINETTI S.p.A. • The descriptions and illustrations provided in the following publication are not binding. -
Page 4: Symbology
APPLIED STANDARDS The installation and maintenance manual is an integral part of the JOLLY MEC products are constructed according to directives: product and must be conserved up to the time when the stove is dismantled. It must be kept in a protected, dry place out of direct • 89/106 CEE: Constructed products... -
Page 5: Chap.02 Accident Prevention / Safety Regulations
CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS •Before any cleaning and/or routine or extraordinary maintenance 02.1 GENERAL CONSIDERATIONS on the machine, disconnect it from all energy sources; in particular, •The manual refers to essential aspects of the directives, regula- turn the electrical power switch to ZERO. tions and dispositions on using the machine, summarising its most •Prior to installation, the user and installer are obliged to check significant points. -
Page 6: Safety Regulations For Extraordinary Maintenance And Installation
RESIDUAL RISKS installation feasibility. •Only specialised and qualified personnel may work or carry out Though JOLLY MEC CAMINETTI S.p.A. does everything within checks inside the machine, complying with safety regulations. its power to produce its systems with the greatest competence •Prior to installation, the user and installer are obliged to check... -
Page 7: Chap.03 Handling And Transport
CHAP.03 HANDLING AND TRANSPORT 03.1 RECEIVING GOODS The machine is delivered on a pallet, packed in a cardboard box with a cellophane hood; when receiving merchandise, check that: • all packaging is intact. • all of the merchandise indicated on the delivery bill has actually been delivered. -
Page 8: Chap.04 Description
04.1 STOVE PRESENTATION The EKO PLUS and STILE stoves for air and pellets are heating systems approved to EN 14785:2006 European Standard requirements issued by an independent body accredited by the European Commission for machine commissioning and certification. Jolly-Mec products are the result of over forty years experience in the wooden biomass combustion sector; they are designed and engi- neered to meet the increasing demands of today’s markets with high performance levels and a modern design. - Page 9 Standard cladding for the EKO Plus Model. • Painted steel top. • Painted front hot air output grid. • Flat painted steel sides. • PELLET hopper lid in painted steel, with user rear-lit LCD display holder slot, technopolymer open/close handle and airtight closure of the PELLET hopper. •...
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Page 10: Product Identification
It is COMPULSORY to indicate the product MODEL, the LOT number and SERIAL NUMBER in all communications with the Manufactu- rer - Jolly Mec Caminetti S.p.A. The identification numbers are found on the adhesive rating plate on the back of the PELLET hopper (as seen in the Diagram to the side);... -
Page 11: Chap.05 Technical Data
JOLLY MEC CAMINETTI SPA is not responsible for malfunctions, breakdowns or problems due to the use of pellets that are not recommended, as combustion parameters vary according to the quality of the pellets.To achieve best operational results, it may be necessary to change the default factory settings on the control unit during the optional Commissioning service. -
Page 12: Pellet Quality
Jolly Mec Caminetti S.p.A recommends the use of the same type of pellets used during the optional Commissioning service, i.e. when the settings and calibrations were made to suit the loaded combustible materials. Continuous switching of types and qualities of combu- stible materials will require continuous adjustments to settings by the specialised Technical Service Center, which can not be endorsed by the Manufacturer. -
Page 13: Components
• Power cord to connect the stove to the household mains. • Cladding. • IR Remote Control (1) Description of components A) Air diffusion grid B) Cladding (Various models) C) Tube bundle scraper Lid for loading pellets LCD Display Pellet hopper Coaxial control Fume pressure switch Humidifier Coaxial Control measuring point Ash drawer Iron firebox Handle for opening the door Combustion chamber door Heating fan Electrical heating element for lighting Combustion and fume exhauster fan ø80 mm Pellet loading auger gear motor Electronic control unit Comburent air inlet tube ø50 mm Safety thermostat with manual reset Electrical socket with fuses Main electric switch EKO PLUS STILE... -
Page 14: Dimensions (In Mm)
05.4 DIMENSIONS (in mm) • EKO PLUS U.M. • STILE U.M. -
Page 15: Flue Or Fume Exhaust System
05.5 FLUE OR FUME EXHAUST SYSTEM The flue or fume exhaust system is a fundamental element for the proper functioning of the stove and must comply with the following general standards: EN1856-1 Chimneys. Requirements for metal chimneys - Part 1: System chimney products EN1856-2 Chimneys. -
Page 16: Installation Room Ventilation
Jolly Mec allows the ducting system at the input of the combustion air within and not over the following limits: the length can’t be longer that 1000 mm, the diameter has to have at least the same section of the stove/boiler connection, it is possible only one 90°... -
Page 17: Chap.06 Positioning And Connections For The Installer
Electric socket to be positioned 1250 mm max from the stove’s centre line Stove centre line External air intake Ø50 At least 100 when the flue is entirely outside NOTE The external air inlets must be positioned where they can not be accidentally blocked. EKO PLUS STILE... -
Page 18: Phases Of Assembling/Disassembling Stove Cladding
Grid for external air intakes 230x230mm Fume exhaust ø8Omm T union for fume exhaust with condensate drain cap Lid with a ø100mm hole (for EKO PLUS models) Union for rigid pipe Ø80mm Lid with a ø100mm hole (for STILE model) 06.4 ELECTRICAL CONNECTIONS Electrical connections must be carried out by skilled per- sonnel according to the regulations in force (2014/30/UE and 2014/35/UE). -
Page 19: Electronic Control Unit
06.5 ELECTRONIC CONTROL UNIT A complete description of the functions is provided below. The control unit manages all the stove functions and is controlled via the LCD display (see par. 07.4); it can also be controlled via an IR remote control. The electronic control unit features a timer function with customi- sable programmes and a user-friendly operating settings. -
Page 20: Eko Plus/Stile Stove Control Unit Electrical Wiring Diagram
06.6 EKO PLUS/STILE STOVE CONTROL UNIT ELECTRICAL WIRING DIAGRAM Electrical connections must be carried out by skilled personnel according to the regulations in force (2014/30/UE and 2014/35/UE). Number Description Number Description User display Pellet loader gear motor Electronic card Ambient probe Bipolar switch Smoke probe Electric power cord with schuko socket 2-way connector for remote probe or thermostat... -
Page 21: Chap.07 Use And Maintenance For The User
CHAP.07 USE AND MAINTENANCE FOR THE USER 07.1 STOVE OPERATIONS The STOVE uses pellets as fuel, whose combustion is electronically controlled. Pellets are taken from the storage hopper (A) by the auger (B) controlled by the gear motor (C) and conveyed directly to the combustion crucible (D). They are igni- ted by the hot air produced by the electric heating element (E) and aspirated into the crucible by the centrifugal fan (F ) which is the same that sucks up the fumes produced by combustion, expelling them to the rear part of the stove. -
Page 22: User Lcd Display
07.4 USER LCD DISPLAY User Display Function Buttons Key: Button 1: Rapid access to adjust/increase ambient temp. Increases the value of the displayed settings. Pressed together with button 2 activates the Timer function. Button 2: Rapid access to adjust/decrease ambient temp. Decreases the value of the displayed settings. - Page 23 PELLET loading auger gear motor, the icon is signalled by the DGT when the component is running. Fume Extractor Fan, the icon is signalled by the DGT when the component is running. V1 main air exchanger fan, the icon is signalled by the DGT when the component is running. Alarm, the icon is signalled by the DGT when an alarm is triggered.
- Page 24 Example of display message with the stove in FLAME STABILI- 10:30 SATION MODE. 25°C P3 = FLAME YYY = ON Stove running mode: The WORK message informs the user that the stove is in “OPERATING MODE” i.e. it has reached the preset heating output level. The stove operating level is set using buttons 5 or 6 and increasing or decreasing the value displayed on the first row with the same status. There are 5 heat output levels.
- Page 25 • Menu page architecture and explanation key User: MENU - 01 Menu 01 XXX = SET YYY = CLOCK Setting the control unit clock and calendar, essential setting to ensure the Timer works properly. The CLOCK Menu is the first page displayed on pressing button 4. Press button 4 again to change the date settings. CLOCK SETTINGS: button 4 confirm button 4 press button 1 or 2 to change the day, press button 4 to confirm press button 1 or 2 to change the hour, press button 4 to confirm press button 1 or 2 to change the minutes, press button 4 to confirm press button 1 or 2 to change the day number, press button 4 to confirm press button 1 or 2 to change the month, press button 4 to confirm...
- Page 26 Menu M2-1-001 XXX = DELAY YYY = TURN ON The DELAY Function settable from MENU 02 – SET CHRONO) con- M2-1-001 sents to set the offset time before switching-on and after scheduled shutdown on the appliance. When the appliance is OFF, set DELAY TURN ON for deferred ap- pliance start or, with the appliance in RUNNING, set DELAY TURN OFF to program shutdown.
- Page 27 Menu 05 XXX = SET Menu 05 YYY = STAND-BY STAND-BY mode settings. The STD-BY mode allows you to switch off the stove if the ambient temperature conditions are within the values set in this section. STD-BY SETTINGS: button 4 press button 6 to reach the SET STAND-BY page, press button 4 to confirm press button 1 or 2 to enable or disable the function changing the message to ON or OFF, press button 4 to confirm press button 1 or 2 to change the OFF delta temperature value, press button 4 to confirm press button 1 or 2 to change the off delay value, press button 4 to confirm press button 3 to exit, press repeatedly to return to the home page.
- Page 28 Menu 08 XXX = STATE YYY = STOVE Menu 08 Menu 8 consists of various pages that display information on the stove conditions. VIEWING STOVE STATUS: button 4, press button 6 to reach the STATE STOVE page, press button 4 to confirm. the first page displays: a. fume temperature, first row b. fume fan speed and output level, second row c.
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Page 29: Ir Remote Control
Menu 11 XXX = READ YYY = MEMORY Menu 11 Displays some operating settings stored in the memory READ MEMORY DISPLAY: button 4, press button 6 to reach the READ MEMORY page, press button 4 to enter page 1 displays the total operating hours press button 6 to go to page 2 which displays the partial operating hours; i.e. the operating hours since the last extraordinary main- tenance work. -
Page 30: Pellet Hopper Safety Thermostat With Manual Reset
Use only original spare parts recommended by the manufacturer. Original spare parts are available through retailers, specialised Tecnical Service Centers, or directly at the head office of Jolly Mec Caminetti S.p.A. If the glass becomes very dirty (with visible blackening) while operating on pellets, possible causes could be: •... -
Page 31: Routine Maintenance (Done By Customer)
07.8 ROUTINE MAINTENANCE (done by customer) For the first few days during pellet operation, keep the pellet basket under observation to determine after how many days it must be cleaned, as different qualities of pellets have different quantities of residue. Before starting any type of cleaning, switch off the main switch and make sure that the stove is cold. - Page 32 3. Exchanger cleaning scraper After opening the air output grid, reclose the combustion chamber door and pull the scraper rod knob towards you (see F . 3). Repeat the operation at least three times, and at least once a week. 4. Topping up the humidifier With the combustion chamber open, lift the humidifier steel window flap (see F .
- Page 33 9. Cleaning the ceramic glass Do not spray chemical products directly onto dirty glass (see F . 12); take a damp cloth (see F . 13) and use it to clean the glass (see F . 14). 10. Cleaning the cladding As per the ceramic glass, do not spray products directly onto the cladding (see F .
- Page 34 11. Removing the fume flame breaker from the Fire Flector Before removing the upper section of the Fire Flector cladding, located inside the combustion chamber, it is compulsory to pull the tube scraper rod forwards (see . 3). Lift the upper section of the combustion chamber “lid” (FLAME BREAKER) and push it backwards (see . 19) to move it away from the front deflector seat.
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Page 35: Detachable Components For Stove Cleaning
07.9 DETACHABLE COMPONENTS FOR STOVE CLEANING A Upper FIREFLECTOR panel B Left FIREFLECTOR panel (to be removed only by the specialised Technical Service Center) C Front FIREFLECTOR panel (to be removed only by the specialised Technical Service Center) D Pellet burner basket E Ash drawer F Right FIREFLECTOR panel (to be removed only by the specialised Technical Service Center) NOTE To remove the FIREFLECTOR panels, remove the deflec- tor screws located in the top section of the combustion chamber and extract them. -
Page 36: Chap.08 Fault Diagnosis And Troubleshooting
CHAP.08 FAULT DIAGNOSIS AND TROUBLESHOOTING WARNING! Do not use the stove if the draught is irregular and the combustion is not optimal! PROBLEM MAIN CHECKS TO BE PERFORMED The Display is switched off • Check that the stove plug is inserted securely in the mains socket and the socket at the back of the stove. • Check that the FLAT cable is connected to the electronic circuit board correctly. •... - Page 37 • Control unit main alarms Following is an overview on appliance alarms linked to the probable causes and some potential solutions. If an alarm occurs with a certain frequency, contact a specialised Technical Service Center. Alarm code Alarm test Alarm cause Main solution • Electrical black out while the stove is running • Check that the power cord is connected AL01 BLACK properly to both the mains socket and the...
- Page 38 Alarm code Alarm test Alarm cause Main solution • Tripped thermal safety switch. • Check that the exchange fan is working AL07 SAFETY properly THERMAL • Check to see if the stove is dirty, and clean it if necessary • Check the value of the load PELLET settings •...
- Page 39 Alarm code Alarm test Alarm cause Main solution • If PROBE is set as room probe, the measured value is • Check probe wiring. If correct, replace the AL17 not correct read. probe. PROBE • If the level sensor is installed on the model, it signals •...
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Page 40: Chap.09 Ecological Regulations
CHAP.09 ECOLOGICAL REGULATIONS 09.1 WASTE MATERIALS AND THEIR DISPOSAL Spare parts replaced during the machine’s product life are to be considered waste and must be taken to special collection centres or entrusted to authorised disposal centres. Ashes must be placed in a metal container with a sealed lid. The closed container must be placed on a non-combustible base and kept away from combustible materials until all the embers have been extinguished. - Page 41 NOTES...
- Page 44 Via S.Giuseppe 2 - 24060 Telgate (Bg) Italy Tel. +39 035.83.59.211 Fax +39 035.83.59.203 www.jolly-mec.it - info@jolly-mec.it...