Buell 2005 P3 Service Manual page 273

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INSTALLATION
1. If throttle position sensor and auto-enrichener were
removed for carburetor cleaning, proceed as follows:
a. Align holes in throttle position sensor with those in
carburetor housing. Using special TORX bit (Snap-
®
on
TTXR20E), loosely install two tamper-resistant
T20 TORX screws.
b. Carefully insert auto-enrichener into carburetor
bore. Install Phillips screw (with lockwasher) to
secure stay plate on enrichener to carburetor hous-
ing. Tighten screw to 13-23 in-lbs (2-3 Nm).
2. If loose, tighten four Phillips screws at bottom to secure
float bowl to carburetor body.
3. Slide new clamp onto free end of fuel inlet hose. Install
hose onto fitting at side of carburetor. Crimp clamp using
HOSE CLAMP PLIERS (HD-97087-65B).
NOTE
On California models, push purge hose onto fitting on same
side of carburetor.
4. Install sleeve on idle cable housing into longer cable
guide on throttle cable bracket. Drawing idle cable down-
ward, fit barrel end into hole in throttle wheel (farthest
from cam stop). Install sleeve on throttle cable housing
into shorter cable guide inserting barrel end into remain-
ing hole in throttle wheel.
5. Verify that cables are seated in channel of throttle wheel,
and using cable adjusters at handlebar, tighten cables as
necessary to keep barrel ends from dislodging. Verify
operation by turning throttle grip and observing cable
action.
6. Position cable clamp at top of cable bracket, so that short
end is above longer cable guide, long end above shorter
cable guide. With clamp capturing sleeves on cable
housings, tighten allen head screw to fix position.
7. Install carburetor onto manifold-carburetor coupler. Turn
slotted screw to tighten band clamp on outboard side of
coupler.
8. Mate pin and socket halves of 6-place Deutsch connec-
tor.
9. Adjust throttle cables. See
10. Insert bolt through battery negative cable (black) into
threaded hole of battery negative (-) terminal. Tighten
bolt to 60-96 in-lbs (7-11 Nm).
11. Adjust throttle position sensor. For instructions, see
THROTTLE POSITION
12. Install air cleaner assembly. See
11 1
WARNING
After installing seat, pull upward on front of seat to be
sure it is in locked position. While riding, a loose seat can
shift causing loss of control, which could result in death
or serious injury. (00070a)
13. Install seat.
14. Rotate handle of fuel valve to "ON" and carefully inspect
for leaks. Return the valve to the "OFF" position when fin-
ished.
15. Adjust engine idle speed. See
AND IDLE SPEED ADJUSTMENT.
2005 Buell P3: Fuel System
2.16 THROTTLE CONTROL.
SENSOR, step 6.
1.18 AIR CLEANER.
WARNING
1.20 IGNITION TIMING
4.6
4-15