Buell 2005 P3 Service Manual page 177

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CYLINDER
Taper
Out of round
Warpage Top
(gasket surfaces)
Base
Bore diameter Standard
± 0.0002 in.
0.005 OS
0.010 OS
0.020 OS
OS=over size
0.030 OS
CONNECTING ROD
Piston pin fit (loose)
Side play between flywheels
Fit on crankpin (loose)
Connecting rod race ID
HYDRAULIC LIFTER
Fit in guide
Roller fit
Roller end clearance
OIL PUMP
Oil pressure 1000 RPM
2500 RPM
Shaft to pump clearance
Feed/scavenge inner/outer gerotor
clearance
Table 3-9. Cylinder Specifications
NEW COMPONENTS
inches
3.4978
3.502
3.507
3.517
3.527
Table 3-10. Connecting Rod Specifications
NEW COMPONENTS
inches
0.00125-0.00175
0.005-0.025
0.0004-0.0017
1.6245-1.6250
Table 3-11. Hydraulic Lifter Specifications
NEW COMPONENTS
inches
0.0008-0.0020
0.0006-0.0010
0.008-0.022
Table 3-12. Oil Pump Specifications
NEW COMPONENTS
7-12 PSI
10-17 PSI
0.0025 in.
0.003 in.
mm inches
0.002
0.003
0.006
0.008
88.8441 3.5008
88.951 3.5050
89.078 3.5100
89.332 3.5200
89.586 3.5300
mm inches
0.03175-0.04445 0.00200
0.127-0.635 0.030
0.0102-0.0432 0.0027
41.2623-41.2750 1.6270
mm inches
0.0203-0.0508 0.0030
0.0152-0.0254 0.0015
0.203-0.559 0.026
48-83 KPa
69-117 KPa
0.0635 mm
0.076 mm 0.004 in.
SERVICE WEAR LIMITS
mm
0.051
0.076
0.152
0.203
88.9203
89.0270
89.1540
89.4080
89.6620
SERVICE WEAR LIMITS
mm
0.05080
0.762
0.0686
41.3258
SERVICE WEAR LIMITS
mm
0.0762
0.0381
0.660
SERVICE WEAR LIMITS
0.102 mm
2005 Buell P3: Engine 3-3