Rear Brake Caliper - Buell 2005 P3 Service Manual

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REAR BRAKE CALIPER

REMOVAL
NOTE
Steps 1 and 2 are not required for detaching caliper from
rotor. Drain fluid only when disassembling caliper.
IMPORTANT NOTE
Always drain brake fluid into a suitable container. Dis-
card used fluid according to local laws.
1. Drain and discard brake fluid.
CAUTION
Damaged banjo bolt seating surfaces will leak when
reassembled. Prevent damage to seating surfaces by
carefully removing brake line components.
7723
3
2
1
7
1. Brake line
2. Banjo bolt (metric)
3. Banjo washers (2)
4. Bleeder valve (metric)
5. Pin plug and pad hanger (metric)
6. Small screw (metric)
7. Large screw (metric)
Figure 2-54. Rear Brake Caliper (Typical)
2. See Figure 2-54. Remove banjo bolt (2) (metric) and two
banjo washers (3) to disconnect brake line (1) from cali-
per. Discard banjo washers.
3. Remove small screw (6) (metric) and large screw (7)
(metric) to detach caliper from mount.
4
5
6
6486
2
1. Clip
2. Rear caliper mount
Figure 2-55. Caliper Mount Clip
4. See Figure 2-55. Remove clip (1) from rear caliper mount
(2) if necessary.
DISASSEMBLY
1. See Figure 2-54. Remove pin plug and pad hanger (5)
(metric) to free brake pads.
2. See Figure 2-55. Remove clip (1) from caliper body.
6496
1
1. Brake caliper piston remover (Part No. B-42887)
2. Adaptor
3. Piston
Figure 2-56. Removing Rear Brake Caliper Piston
3. See Figure 2-56. Remove piston (3) using BRAKE CALI-
PER PISTON REMOVER (1) (Part No. B-42887) with
adaptor (2).
4. Remove two o-rings from groove in caliper bore. Discard
o-rings.
2.14
1
2
3
2005 Buell P3: Chassis 2-37