Headlamp - Buell 2005 P3 Service Manual

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HEADLAMP

REMOVAL/DISASSEMBLY
Headlamp
NOTE
The headlamp is a sealed assembly and not repairable. If
bulb fails, replace headlamp assembly.
1. Remove four screws, washers and windscreen. See
WINDSCREEN.
2. See Figure 7-63. Remove three phillips head screws and
bezel from nest.
3. Remove three screws and retaining ring.
4. Slide headlamp from headlamp housing and detach
headlamp connector from rear of headlamp.
1
CAUTION
Handle bulb carefully and wear eye protection. Bulb con-
tains Halogen gas under pressure, which, if not handled
carefully, could cause serious eye injury. (00062a)
Headlamp Housing and Brackets
1. See Figure 7-63. Remove two screws and washers and
partially remove headlamp housing from vehicle.
2. Detach connector [38] from wiring harness. Remove
headlamp housing from vehicle.
3. To remove nest, remove two adjusting screws and
detach spring from nest.
4. Remove headlamp brackets.
a. Remove front turn signals. See
NALS.
b. Remove two screws from bracket.
c. Repeat for other bracket.
d. Remove front forks and headlamp brackets. See
2.17 FRONT FORK.
e. Remove windscreen from brackets. See
SCREEN.
ASSEMBLY/INSTALLATION
Headlamp Housing and Brackets
1. Install headlamp brackets.
a. Install front forks through triple clamps and brackets.
See 2.17 FRONT FORK.
b. See Figure 7-63.
screws and tighten to 12-14 ft lbs (16.3-19.0).
c. Repeat for other bracket
d. Attach both front turn signals. See
NALS.
e. Install windscreen if removed with four screws and
washers. See 2.26
7.19 TURN SIG-
2.26 WIND-
Install bracket with two allen
7.19 TURN SIG-
WINDSCREEN.
a0251x7x
6
2.26
7
"A"
8
9
10
1. Headlamp housing
2. Adjusting screws (2)
3. Headlamp connector
4. Spring
5. Connector [38]
6. Right bracket
7. Screws (2)
8. Nest
9. Headlamp
10. Retaining ring
11. Screws (3)
12. Screws (3)
13. Bezel
Figure 7-63. Headlamp Assembly
2. See Figure 7-63.
ness.
3. Install headlamp housing using two screws and washers.
Tighten to 12-14 ft-lbs (16.3-19 Nm).
1
5
3
4
11
12
13
Attach connector [38] to wiring har-
2005 Buell P3: Electrical
7.17
2
7-49