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Quality Fireplaces for Life
DIRECT VENT FIREPLACE
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by
local codes.
A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction
and Safety Standard, Title 24 CFR, Part 3280, or when such a standard is not applicable, the Standard for Manufactured Home
Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may
result, causing property damage, personal injury or loss of life.
◙
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
IF YOU SMELL GAS:
◙ Do not light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier instructions.
◙ If you cannot reach your gas supplier, call the fire department.
◙ Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance is only for use with the type (s) of gas indicated on the rating plate.
A conversion kit is supplied with the appliance.
WARNING
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
www.kozyheat.com
INSTALLATION AND OPERATION MANUAL
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
Shown with optional brick refractory
May - 2010
WDM-05-10-R07
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Table of Contents
Troubleshooting
Related Manuals for kozy heat Windim-WDM 56101
Summary of Contents for kozy heat Windim-WDM 56101
- Page 1 INSTALLATION AND OPERATION MANUAL INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. Quality Fireplaces for Life DIRECT VENT FIREPLACE Shown with optional brick refractory This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
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Page 2: Introduction And Homeowner Reference Information
Please retain this owner‟s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product. -
Page 3: Table Of Contents
TABLE OF CONTENTS VENTING (cont.) INTRODUCTION Vertical Vent System Clearances Introduction and Homeowner Reference Information Min. / Max. Vertical Vent System Information TABLE OF CONTENTS Table of Contents Horizontal / Vertical Combination Venting SAFETY INFORMATION Elbows Safety Information Restrictor Installation (prior to termination) Horizontal Venting Illustrations FEATURES Corner Horizontal Venting Illustrations... -
Page 4: Safety Information
SAFETY INFORMATION This fireplace has been tested to and complies with ANSI Z21.88-2009·CSA 2.33-2009·CSA ●CAN/CGA 2.17-M91 P.4.1-02 “VENTED GAS FIREPLACE HEATERS” by OMNI-Test Laboratories, Portland, OR. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSIZ223.1/NFPA 54 - Current Edition, or the Natural or Propane Installation Code, CSAB149.1 Installation and repair should be done only by a qualified service person. -
Page 5: Features
FEATURES STANDARD FEATURES High efficiency Zero clearance High quality lifetime glass 17” x 30” (432 mm x 762 mm) Quick latch glass frame assembly Upper & lower grill (black) Patented burner design High - Low regulator Patented log design Minnesota Energy Code compliant to 50 pascals OPTIONAL FEATURES Automatic fan kit with variable speed control (2) - 75 CFM Firebrick refractory... -
Page 6: Commonwealth Of Massachusetts Information
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE: The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS... -
Page 7: Specifications
SPECIFICATIONS FIREPLACE DIMENSIONS LETTER KEY DESCRIPTION Height Width Depth Glass Frame Stand-off Vent Center Vent Center to Back to Gas Floor to Gas Line Height Height from floor unit top Line Hole Center Hole Center (left side) " INCHES 19-1/2 22-3/8 4-1/4 4-3/4... -
Page 8: Clearances
SPECIFICATIONS WARNING: Top stand-off bracket must be attached to fireplace. Do not remove. Stand-off brackets are not load bearing. Other clearances apply. All clearances must be maintained. CLEARANCES From unit left & right sides and back 0” (0 mm) From unit top stand-offs 0”... -
Page 9: Windom Corner Cabinet Specifications
SPECIFICATIONS NOTE: 1” (25 mm) clearance for vent system framing to finished wall and 2-1/4” (57 mm) from vent pipe to finished wall are required. FIREPLACE POSITIONING (IF USING WINDOM CORNER CABINET) 1” (25 mm) clearance at sides 1” (25 mm) clearance at sides 1”... -
Page 10: Components List
SPECIFICATIONS #56101 COMPONENTS LIST PART NUMBER DESCRIPTION WDM-770 Millivolt Control Board Assembly 700-203 Manual Gas Shut-off Valve OCK-035 Burner Assembly WDM-50B Log Package 936-005 Glass Valance 700-07T Glass with Gasket OCK-S55A LP Conversion Kit 600-083 Receptacle / Speed Control Assembly 900-085 4”... -
Page 11: Mantel Requirements
MANTEL REQUIREMENTS Figure 10a FRAMING WALL ENCLOSURE ROUGH OPENING Applies to horizontal and vertical vent terminations: 32-1/4” (819 mm) High x 36-1/2”(927 mm) Wide x 11-1/4” (286 mm) Deep. IMPORTANT: Framing dimensions should allow for wall covering thickness and fireplace facing materials. If using a hearth, adjust rough opening size as necessary to maintain at least minimum clearance requirements. -
Page 12: Vertical Terminations
(H) and width (W) framing dimensions. 1-1/2” (38 mm) clearance at top for wall pass-thru 39” (991 mm) to top of framing 26” (660 mm) min. to top of vent pipe KOZY HEAT CORNER CABINET FRAMING TYPICAL HORIZONTAL TERMINATION Figure 11a PAGE 11... -
Page 13: Prepare The Fireplace
PREPARE THE FIREPLACE NAILING FLANGE ASSEMBLY & INSTALLATION Remove (4) nailing flanges from fireplace sides. With the 1/4” (6 mm) stand-offs on nailing flanges facing away from fireplace, align nailing flange with holes on outside corners of fireplace. Secure with screws (provided in components packet) through slots in nailing flanges. Bend perforation on nailing flange until parallel with fireplace face. -
Page 14: Wdm-028 Optional Fan Installation
OPTIONAL FAN INSTALLATION INSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER WARNING: MAKE SURE HOUSEHOLD BREAKER IS SHUT OFF PRIOR TO WORKING ON ANY ELECTRICAL LINES. WARNING: THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG (GROUNDING) PLUG FOR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE. -
Page 15: Gas Line Connection
GAS LINE CONNECTION GAS CONVERSION This fireplace is manufactured for use with Natural Gas. An LP conversion kit, is included with this fireplace. Follow instructions included with conversion kit if converting to LP gas. ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code. -
Page 16: Thermostat / Wall Switch / Remote
THERMOSTAT / WALL SWITCH / REMOTE If desired, a thermostat (wireless style also available), wall switch, or remote control assembly may be used to turn fireplace „OFF‟ and „ON‟. Only ONE of these may be installed. Follow instructions included with chosen assembly. NOTE: INSTALLATION OF THERMOSTAT OR WALL SWITCH SHOULD ONLY BE DONE BY A QUALIFIED INSTALLER. -
Page 17: Approved Venting
VENTING IMPORTANT: Consult the local and national installation codes to assure adequate combustion and ventilation air is available. IMPORTANT: Flame height and appearance will vary depending upon venting configuration and type of fuel used. Venting requirements apply to both Natural and LP gas. Refer to the vent systems manufacturer's installation manual for complete installation instructions. -
Page 18: Restrictor Installation (Prior To Termination)
VENTING RESTRICTOR INSTALLATION Each installation is unique and affected by various factors including venting configuration, altitude and climate. Therefore, after fireplace installation is complete a restrictor may be required or may need to be removed or modified. Bend tabs to approx. 80 degree Slide restrictor into exhaust pipe on top of Large Restrictor Remove tab (s) to... -
Page 19: Corner Horizontal Venting Illustrations
VENTING NOTE: Horizontal sections require 1/4” (6 mm) rise for every 12” (305 mm) of travel. NOTE: Page 17 has information on restrictor installation in conjunction with venting installation. Page 31 has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is completed. CAUTION: This gas appliance must not be connected to or joined with any other chimney flue serving another appliance. -
Page 20: Maximum Vertical Venting
VENTING NOTE: Horizontal sections require 1/4” (6 mm) rise for every 12” (305 mm) of travel. NOTE: Page 17 has information on restrictor installation in conjunction with venting installation. Page 31 has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is completed. NOTE: (2) 45°... -
Page 21: Termination Cap Location
TERMINATION VENT CAP LOCATION This gas appliance must not be connected to a chimney serving any other appliance. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc. If necessary, extend framing so that termination kit will be exposed once building materials are installed. -
Page 22: Vertical Cap Requirements
VENTING (Vertical Cap Requirements) VENT TERMINATION CLEARANCES Roof Pitch H (Min.) Ft. H (Min.) m Flat to 6/12 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 0.46 Over 8/12 to 9/12 0.61 Over 9/12 to 10/12 0.76 Over 10/12 to 11/12 3.25 0.99... -
Page 23: Log Set Installation
#WDM-50B LOG SET INSTALLATION ATTENTION: If installing optional brick refractory please do so now before installing log set. Follow instructions included with kit. If converting to LP (propane) gas do so now before installing log set. Follow instructions included with kit. NOTE: Log numbers are located on bottom of each log. -
Page 24: Millivolt Board
MILLIVOLT BOARD CAUTION: If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. WARNING: Do not operate this fireplace without sealing gasket (located under millivolt board) in place. If gasketing is damaged, it must be replaced. REMOVAL Turn gas control knob to „OFF‟... -
Page 25: Grill Set
GRILL SET (sold separately) INSTALLATION A. Align rods in upper grill to holes at the top grill opening. Push grill up until bottom clears face frame. Set down into holes at bottom of grill opening. Remove nuts from lower grill assembly. Insert bolts in grill through lower grill opening hinges Secure with nuts. HOLES AT TOP OF GRILL OPENING LOWER GRILL ATTACHMENT HOLES AT BOTTOM OF GRILL OPENING... -
Page 26: Valve And Pilot Assembly Components
VALVE & PILOT ASSEMBLY COMPONENTS ELECTRODE PILOT HOOD THERMOCOUPLE PILOT SHIELD THERMOPILE HI /LO FLAME ADJUSTMENT KNOB GAS CONTROL KNOB PIEZO IGNITOR VALVE TERMINALS ON/OFF ROCKER SWITCH Figure 25a PAGE 25... -
Page 27: Lighting And Shutdown Instructions
LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air. - Page 28 LIGHTING AND SHUTDOWN (cont.) LIGHTING Set thermostat to lowest setting, if installed. 5 MINUTES Turn off all electrical power to appliance. (Fan). Open lower grill to access gas valve & controls. A. Push gas control knob in slightly and turn clockwise to “OFF”.
- Page 29 LIGHTING AND SHUTDOWN (cont.) TURN BURNER OFF G. To turn burner „OFF‟, depress ON/OFF rocker switch to „OFF‟, flip „off‟ wall switch or adjust setting on thermostat or remote control. NOTE: The pilot will stay lit. TURN PILOT OFF H. Turn pilot off by pushing in and turning gas control knob to „OFF‟. DO NOT FORCE.
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Page 30: Pressure Testing
PRESSURE TESTING IMPORTANT NOTICE: Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked „OUT‟ measures outgoing pressure and pressure tap marked „IN‟ measures incoming pressure. Follow instructions below for proper testing procedures. NOTE: The appliance and its individual shutoff valve must be disconnected from gas supply piping system during any pressure testing of that system at pressures in excess of ½... -
Page 31: Finalizing The Installation
FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment. -
Page 32: Restrictor Troubleshooting / Installation After Termination Completion
FINALIZING THE INSTALLATION RESTRICTOR USAGE: Turn fireplace on and allow to burn for 15 minutes. If flames indicate there is excessive draft (flickering, short flames), a restrictor may be necessary. If flames indicate insufficient draft (lifting or ghosting flames), a previously installed restrictor may need to be modified or removed. WARNING: TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY, ALLOW FIREPLACE AMPLE TIME TO COOL BEFORE MAKING ANY ADJUSTMENTS AND / OR INSTALLATIONS. -
Page 33: Maintenance
MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below firebox (behind lower grill) must be cleaned at least once a year, more frequent cleaning may be required due to excessive a year. -
Page 34: Troubleshooting
TROUBLESHOOTING CAUTION: THE FOLLOWING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN NO SPARK FROM ELECTRODE TO PILOT WHEN PIEZO BUTTON IS TRIGGERED. A. Check wiring at back of piezo for proper connection. B. Check wiring at electrode for proper connection. C. - Page 35 TROUBLESHOOTING BURNER WILL NOT LIGHT A. Gas control knob not turned to „ON‟. B. „ON‟/„OFF‟ switch not turned on. C. Remote, wall switch or thermostat not turned „ON‟. D. Plugged main burner orifice. E. Remote, wall switch, thermostat or „ON/ OFF‟ switch wires defective. ♦...
- Page 36 TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION A. No LP (propane) in tank. ♦ Check tank and refill if necessary. B. Glass frame assembly not installed correctly. ♦ Refer to page 12 in this manual for proper glass frame assembly installment instructions. C.
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Page 37: Conversion Kit Instructions
CONVERSION KIT INSTRUCTIONS #OCK-S42A NAT GAS CONVERSION KIT / #OCK-S55A LP GAS CONVERSION KIT EQUIPPED WITH SIT GAS VALVE & PILOT ASSEMBLY WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. - Page 38 CONVERSION KIT INSTRUCTIONS COMPLETE THE CONVERSION: Visually check pilot flame. Flame should envelope top of thermocouple and thermopile 3/8” (10 mm) to 1/2” (13 mm), and extend onto burner far enough for proper ignition. To Adjust pilot: Remove pilot adjustment screw from gas valve. Turn inner pilot adjustment screw clockwise to decrease or counter-clockwise to increase pilot flame.
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Page 39: Replacement Parts List
REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. MILLIVOLT BOARD AND PARTS WDM-770 Millivolt Board - Nat Gas 700-094 Pilot Orifice - Natural Gas WDM-771 Millivolt Board - LP Gas 700-095 Pilot Orifice - LP Gas 700-023 On/Off Rocker Switch... -
Page 40: Warranty
LIMITED WARRANTY PAGE 39... - Page 41 LIFETIME WARRANTY PAGE 40...