kozy heat Delano DEL-36 Installation And Operation Manual
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kozy heat Delano DEL-36 Installation And Operation Manual

Direct vent linear fireplace
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INSTALLATION AND OPERATION MANUAL
DIRECT VENT LINEAR FIREPLACE
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE
This appliance may be installed in an aftermarket permanently located,
manufactured home (USA only) or mobile home where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This
appliance is not convertible for use with other gases, unless a certified kit is used.
WARNING: If the information in these instructions is not followed exactly, a fire
or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity
—
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
◙ Do not light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier
instructions.
◙ If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
WARNING
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
www.kozyheat.com
.
Report No. 216-F-14b-6.5
August 2011
DEL-36-REV-06

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  • Page 1 — Installation and service must be performed by a qualified installer, service agency or the gas supplier. WARNING HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. Report No. 216-F-14b-6.5 August 2011 DEL-36-REV-06 www.kozyheat.com...

  • Page 2: Introduction And Homeowner Reference Information

    INTRODUCTION Read this manual before installing or operating this appliance. Please retain this owner‟s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION VENTING (cont.) Introduction and Homeowner Reference Information Horizontal & Vertical Combination Venting Illustrations CONTENTS #800 Series Flex Vent Installation Instructions 21-22 Table of Contents Termination Vent Cap Location SAFETY INFORMATION Vent Termination Clearances Safety Information LIGHT KIT FEATURES Light Kit Features...

  • Page 4: Safety Information

    SAFETY INFORMATION This fireplace has been tested to and complies with ANSI Z21.88-2009 CSA 2.33-2009 “VENTED GAS FIREPLACE HEATERS” CSA CAN/CGA 2.17-M91 (R2009) P.4.1-02 by OMNI-Test Laboratories, Portland, OR. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSIZ223.1/NFPA 54 - Current Edition, or the Natural or Propane Installation Code, CSAB149.1 Installation and repair should be done only by a qualified service person.

  • Page 5: Features

    FEATURES STANDARD FEATURES High efficiency High quality lifetime glass 23-3/4” x 30-1/16” (603mm x 764mm) Curved black firebox liner IPI control system with remote control Engineer-designed burner system Light Kit Minnesota Energy Code compliant to 50 pascals SAFETY FEATURES Each unit factory tested! Tested by OMNI - Test Laboratories Sealed combustion chamber Intermittent or Standing pilot ignition...

  • Page 6: Commonwealth Of Massachusetts Information

    COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE: The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS...

  • Page 7: Specifications

    SPECIFICATIONS FIREPLACE DIMENSIONS FIREPLACE DESCRIPTION Height Width Back Width Depth Opening Glass Frame Stand-off Back to vent Width Height Height center DIMENSIONS INCHES 35-7/8 27-7/8 15-1/4 31-3/8 24-3/8 5-1/2 7-1/2 MILLIMETERS WARNING: Top stand-off brackets must be attached to fireplace. Do not remove. Stand-off brackets are not load bearing. Non-combustible zone: Stand-offs provide 5-1/2”...

  • Page 8: Components List

    SPECIFICATIONS #DEL-36 COMPONENTS LIST PART NUMBER DESCRIPTION DEL-600-IPI Control Board Assembly 700-203 Manual Gas Shut-off Valve DEL-135 Burner Assembly DEL-LKT Light Kit DSL-057T Glass Frame Assembly OCK-A54L-I-DEL-PSE LP Conversion Kit 700-208 Remote Control 600-002 Double Receptacle Assembly 942-085 5” Restrictor Plate...

  • Page 9: Fireplace Preparation

    FIREPLACE PREPARATION STAND-OFF / STAND-OFF HEAT SHIELD ASSEMBLY & INSTALLATION WARNING: Top stand-off brackets must be formed and attached prior to positioning fireplace into framed opening. Stand-offs provide 5-1/2” (140mm) minimum clearance to header. Use only non-combustible material in this area for entire width of fireplace.

  • Page 10: Nailing Flange Assembly & Installation

    FIREPLACE PREPARATION NAILING FLANGE ASSEMBLY & INSTALLATION Remove (4) nailing flanges from fireplace sides. With the 1/4” (6mm) stand-offs on nailing flanges facing away from fireplace, align nailing flange with holes on outside corners of fireplace. Secure with screws (provided in components packet) through slots in nailing flanges. Bend perforation on nailing flange until parallel with fireplace face.

  • Page 11: Framing

    FRAMING WALL ENCLOSURE ROUGH OPENING IMPORTANT: Framing dimensions should allow for wall covering thickness and fireplace facing materials. If using a hearth, adjust rough opening size as necessary to maintain at least minimum clearance requirements. IMPORTANT: Non-combustible facing material may be applied over (but not directly to) fireplace face. This will prevent facing material from falling off due to heat expansion.

  • Page 12: Vertical Terminations

    FRAMING Determine exact position of your fireplace, including hearth height, width, and depth, (if applicable). If possible, place fireplace in such a manner that vent termination will be placed between two studs, eliminating the need for additional framing. If masonry is to be used (optional), prepare necessary foundation for the masonry load. When masonry construction is being used, a lintel must be used over top of fireplace to support the added weight.

  • Page 13: Typical Installation Options

    TYPICAL INSTALLATION OPTIONS IMPORTANT: Kozy Heat wall thimble pass-thru (#800-WPT or #800-WPT2) must be used on all horizontal vent runs. Follow instructions on page 16of this installation manual. IMPORTANT: The horizontal heat shield included with this fireplace must be installed when using a 90-degree elbow directly off top of unit to horizontally position vent system.

  • Page 14: Glass Frame / Contemporary Frame

    GLASS FRAME / CONTEMPORARY FRAME WARNING: DO NOT OPERATE THIS FIREPLACE WITH THE GLASS FRONT REMOVED, CRACKED OR BROKEN. REPLACEMENT OF THE GLASS SHOULD BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON. CAUTION: TO PREVENT GLASS FRAME ASSEMBLY FROM FALLING FROM FIREPLACE AND BECOMING DAMAGED, FOLLOW THESE INSTRUCTIONS EXACTLY WHEN REMOVING AND INSTALLING GLASS FRAME ASSEMBLY.

  • Page 15: Gas Line Connection

    GAS LINE CONNECTION GAS CONVERSION This fireplace is manufactured for use with Natural Gas. An LP conversion kit, is included with this fireplace. Follow instructions included with conversion kit if converting to LP gas. ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code.

  • Page 16: Venting

    VENTING IMPORTANT: Consult the local and national installation codes to assure adequate combustion and ventilation air is available. This fireplace is designed to be used with any of the following vent systems without the use of an additional adaptor. Refer to vent manufacturer's installation manual for complete installation instructions.

  • Page 17: 800-Wpt Wall Pass-Thru Installation Instructions

    VENTING #800-WPT WALL PASS-THRU IMPORTANT: #800-WPT or #800-WPT2 Wall Pass-Thru must be used on all horizontal vent terminations. This includes both interior and exterior walls. Follow instructions below. FRAMING DIMENSIONS FOR #800-WPT KOZY HEAT WALL PASS-THRU 12-1/2” (318mm) HIGH x 10-7/8” (276mm) WIDE WARNING: MAINTAIN ALL CLEARANCES AS STATED IN THIS INSTALLATION MANUAL.

  • Page 18: Horizontal Min. / Max. Venting Illustrations

    VENTING NOTE: Page 19 has information on restrictor installation in conjunction with venting installation. Page 40 has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is completed. MIN. / MAX. HORIZONTAL VENTING MINIMUM: 6in. (152mm) MAXIMUM: 25ft.

  • Page 19: Typical Corner Installation

    VENTING HORIZONTAL VENTING TERMINATION CAP NOTE: Horizontal sections require 1/4” (6mm) rise for every PIPE 12” (305mm) of travel. TYPICAL CORNER INSTALLATION 90° ELBOW 90° elbow + horizontal pipe + termination cap. (Horizontal Vent Heat Shield required). VENTING DIMENSIONS FOR MINIMUM CORNER INSTALLATIONS Vent Opening Dimensions: 12-1/2”...

  • Page 20: Restrictor

    VENTING RESTRICTOR A restrictor (included in fireplace components packet) is recommended on all vertical terminations over 6ft. (1.82m) in length. It may be necessary to use two restrictors positioned offset from each other if maximum vertical venting is used. Each installation is unique and affected by various factors including venting configuration, altitude and climate. Therefore, after fireplace installation is complete a restrictor may be required or may need to be removed or modified.

  • Page 21: Horizontal & Vertical Combination Venting Illustrations

    VENTING HORIZONTAL & VERTICAL COMBINATION VENTING MAXIMUM: 20ft. (6.10m) horizontal + 20ft. (6.10m) vertical + cap. 40ft. (12.19m) total. 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 (12.9m) Termination must be within shaded area HORIZONTAL / VERTICAL COMBINATION: (6.1m) 20' Vertical (6.1m)

  • Page 22: 800 Series Flex Vent Installation Instructions

    VENTING INSTALLATION OF #800 SERIES DIRECT VENT TERMINATION KIT(S) IMPORTANT: The flex pipe is permanently attached to the exterior plate. DO NOT ATTACH #844 or #845 termination kit to fireplace (or extension kit ) until it has passed through wall. Install termination plates to outside wall exterior. HORIZONTAL TERMINATIONS Refer to illustration on following page.
  • Page 23 VENTING FLEXIBLE #800 SERIES cont. TERMINATION BOX SLOTS IN EXTERIOR WALL PLATE 5” FLEX PIPE COLLAR 5” PIPE ON FIREPLACE OR EXTENSION KIT 8” FLEX PIPE COLLAR 8” PIPE ON FIREPLACE OR EXTENSION KIT VINYL SIDING PROTECTOR INTERIOR FIRESTOP Bend tabs „up‟ before attaching 8” flex pipe collar.

  • Page 24: Termination Vent Cap Location

    TERMINATION VENT CAP LOCATION This gas appliance must not be connected to a chimney serving any other appliance. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc. If necessary, extend framing so that termination kit will be exposed once building materials are installed.

  • Page 25: Vent Termination Clearances

    VENTING (Vertical Cap Requirements) VENT TERMINATION CLEARANCES Roof Pitch H (Min.) Ft. H (Min.) m Flat to 6/12 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 0.46 Over 8/12 to 9/12 0.61 Over 9/12 to 10/12 0.76 Over 10/12 to 11/12 3.25 0.99...

  • Page 26: Light Kit

    LIGHT KIT ATTENTION: If converting to LP (propane) gas, do so now before installing light kit components. Follow instructions included with conversion kit . CAUTION: Disconnect all electrical power from fireplace before performing this task NOTE: To avoid damage and prolong the life of halogen bulbs, never touch with bare hands. Always use a soft cloth when handling. Remove (8) screws securing burner cover, lift cover out of firebox.

  • Page 27: Control Board

    CONTROL BOARD REMOVAL / INSTALLATION CAUTION: If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. WARNING: DO NOT OPERATE THIS FIREPLACE WITHOUT SEALING GASKET (LOCATED UNDER CONTROL BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED.

  • Page 28: Wiring Schematics

    DELANO WIRING SCHEMATICS IMPORTANT: THIS SYSTEM REQUIRES ELECTRICITY (110 V) AND / OR BATTERIES TO OPERATE. USING BATTERY BACK UP WILL OPERATE BURNER ONLY. FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK-UP POWER. Light kit not available in all...

  • Page 29: Valve And Pilot Assembly Components

    VALVE & PILOT ASSEMBLY COMPONENTS PILOT IGNITER FLAME SENSOR IPI PILOT ASSEMBLY BLACK CAP OUTLET (MANIFOLD) PRESSURE SCREW PILOT INTERNAL SOLENOID CONNECTION LOW LIMIT SCREW VALVE STEP MOTOR STEP MOTOR WIRE HARNESS PILOT ADJUSTMENT SCREW INLET PRESSURE SCREW MAIN VALVE INTERNAL SOLENOID CONNECTION IPI GAS VALVE Figure 28a PAGE 28...

  • Page 30: Control Module Components

    CONTROL MODULE COMPONENTS VALVE STEP MOTOR LEARN BUTTON COMMUNICATION LINK TERMINAL TO EXTENSION MODULE AC ADAPTOR CONNECTION MAIN CONTROL MODULE „I‟ IGNITER PILOT CONTINUOUS PILOT REMOTE ON/OFF „S‟ SENSOR PILOT CONNECTION ON/OFF SWITCH SWITCH CONNECTION NON-OPERATIONAL BACK-UP BATTERY PACK POWER TO LIGHT KIT (not available in all models ) COMMUNICATION LINK NON-OPERATIONAL...

  • Page 31: Remote Control Components

    REMOTE CONTROL COMPONENTS THERMOSTAT MODE ICON MANUAL ON / OFF ROOM TEMPERATURE BATTERY LIFE ICON SET TEMPERATURE (visible only in THERMO MODE) LIGHT LEVEL FAN SPEED CHILD PROOF ICON CONTINUOUS PILOT FLAME HEIGHT Figure 30a PAGE 30...

  • Page 32: Ipi Information

    IPI INFORMATION ELECTRICAL WARNING AND INFORMATION: Electrical wiring must be installed by a licensed electrician. Do NOT wire 110V to wall switch. Uninterrupted or continuous power is required at all times in IPI systems EXCEPT when using battery back-up. Incorrect wiring will override IPI safety lockout and may cause an explosion. Disconnect 110V before servicing A double receptacle box cover and (3) wire nuts are supplied in fireplace components packet to be used when hardwiring to electrical box located under firebox on right side of fireplace.

  • Page 33: Remote Control Operation

    REMOTE CONTROL OPERATION INITIAL SET-UP: Plug Extension Module and AC Adaptor into receptacles. Position Backup Battery Pack between valve and front of stove. A Velcro strip has been attached to help secure in place. The Hand Held Remote operates on (2) 1.5V AAA batteries. We recommend always using ALKALINE batteries to extend battery life and improve operational performance.
  • Page 34 REMOTE CONTROL INFORMATION cont. MANUAL MODE: This remote can be manually or thermostatically operated. Press MODE button for manual ON. The flame icon will appear on the LCD screen. Press MODE button again to put the control into THERMO mode. Pressing MODE again will turn fireplace OFF.
  • Page 35 REMOTE CONTROL INFORMATION cont. THERMO (THERMOSTAT) MODE: This remote feature allows you to thermostatically control the fireplace when hand held remote is set to THERMO mode. Set Temperature Range: 45˚F (7˚C) to 90˚F (32˚C). Set remote to THERMO mode by pressing MODE button. The smaller SET window of numbers appears on the LCD screen.

  • Page 36: Lighting And Shutdown Instructions

    LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
  • Page 37 LIGHTING AND SHUTDOWN (cont.) LIGHTING STOP! Read safety information on previous page and front cover of this manual before continuing. Turn off all electrical power to fireplace. Power OFF ATTENTION: This fireplace is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand.

  • Page 38: Pressure Testing

    PRESSURE TESTING IMPORTANT NOTICE: Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked OUT measures outgoing pressure and the pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures. NOTE: The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½...

  • Page 39: Error Codes

    ERROR CODES IGNITION SAFETY: Protection for Ignition System Error Code: One beep every one second. Description of Fault: Warns users if pilot is not successfully ignited in 60 seconds. How to Clear: Press MODE button to OFF then to ON to re-attempt ignition. What to Check: Ensure gas supply is turned on.

  • Page 40: Finalizing The Installation

    FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.

  • Page 41: Restrictor Troubleshooting / Installation After Termination Completion

    FINALIZING THE INSTALLATION RESTRICTOR USAGE: Turn fireplace on and allow to burn for 15 minutes. If flames indicate there is excessive draft (flickering, short flames), a restrictor may be necessary. If flames indicate insufficient draft (lifting or ghosting flames), a previously installed restrictor may need to be modified or removed. WARNING: TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY, ALLOW FIREPLACE AMPLE TIME TO COOL BEFORE MAKING ANY ADJUSTMENTS AND / OR INSTALLATIONS.

  • Page 42: Maintenance

    Visually check pilot light and burner when in operation. The flames should be steady, not lifting or floating. Burner Ports Burner Orifice DEL-36 Pilot Figure 41a The fan should be disconnected from electrical current, and cleaned (vacuumed) every six months. The bearings are sealed and require no oiling.

  • Page 43: Troubleshooting

    TROUBLESHOOTING MAIN CONTROL MODULE WILL NOT LEARN TRANSMITTER Ensure REMOTE/OFF switch on side of main control module is set to REMOTE. Make sure batteries in both the hand held remote and backup battery pack are installed in the proper direction and are not drained. Verify hand held remote indicates a signal is being sent.
  • Page 44 TROUBLESHOOTING MAIN FLAME WILL NOT LIGHT Verify gas supply is turned on. Ensure pilot flame will ignite. If not, see pilot flame troubleshooting on previous page. Make sure white cap leads marked MAIN from module are securely connected to terminals marked MAIN on valve body. Make certain pilot flame is in contact with flame rectification sensor on pilot assembly.

  • Page 45: Conversion Kit Instructions

    CONVERSION KIT INSTRUCTIONS #OCK-A42N-I-DEL-PSE NAT GAS CONVERSION KIT / #OCK-A54L-I-DEL-PSE LP GAS CONVERSION KIT This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing WARNING property damage, personal injury or loss of life.

  • Page 46: Conversion Kit Instructions

    CONVERSION KIT INSTRUCTIONS CONVERT THE GAS CONTROL VALVE: PRESSURE REGULATOR CAP Remove cap covering the pressure regulator. Press down on pressure regulator tube and rotate 90˚. The shaft should pop out and point to chosen gas. Re-attach cap. Remove low limit screw (above valve motor; see page 28). Replace with one included in kit.

  • Page 47: Replacement Parts List

    REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. DEL-36 CONTROL BOARD AND PARTS DEL-600-IPI DEL IPI Control Board - Nat Gas 700-751 Battery Back-up with (4) AA Batteries DEL-601-IPI DEL IPI Control Board - LP Gas...

  • Page 48: Warranty

    LIMITED WARRANTY PAGE 47...
  • Page 49 LIFETIME WARRANTY PAGE 48...

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