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Quality Fireplaces for Life
DIRECT VENT GAS FIREPLACE
WARNING
: This product must be installed by a
licensed plumber or gas fitter when installed in the
Commonwealth of Massachusetts.
IMPORTANT: Installation of a CO detector is required in
the fireplace room when installed in the Commonwealth
of Massachusetts.
WARNING:
If the information in these instructions are not followed exactly, a fire or
explosion may result, causing property damage, personal injury or loss of life.
◙
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
IF YOU SMELL GAS:
◙ Do not light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier instructions.
◙ If you cannot reach your gas supplier, call the fire department.
◙ Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home,
where not prohibited by local codes.
This appliance is only for use with the type (s) of gas indicated on
the rating plate. A conversion kit is supplied with the appliance.
OPERATION MANUAL
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
www.kozyheat.com
INSTALLATION
AND
May - 2009
WDM-05-09-R05
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Troubleshooting
Related Manuals for kozy heat Windim-WDM 56101
Summary of Contents for kozy heat Windim-WDM 56101
- Page 1 INSTALLATION OPERATION MANUAL INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. Quality Fireplaces for Life DIRECT VENT GAS FIREPLACE WARNING : This product must be installed by a licensed plumber or gas fitter when installed in the Commonwealth of Massachusetts.
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Page 2: Introduction And Homeowner Reference Information
Please retain this owner’s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product. -
Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION VENTING (cont.) Introduction and Homeowner Reference Information Min. / Max. Horizontal Vent System Information TABLE OF CONTENTS Vertical Vent System Clearances Table of Contents Min. / Max. Vertical Vent System Information SAFETY INFORMATION Horizontal / Vertical Combination Venting Safety Information Elbows FEATURES... -
Page 4: Safety Information
SAFETY INFORMATION This fireplace has been tested to and complies with ANSI Z21.88a-2007·CSA 2.33a-2007·CSA P.4.1-02 “VENTED GAS FIREPLACE HEATERS” by OMNI-Test Laboratories, Portland, OR. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSIZ223.1/NFPA 54 - Current Edition, or the Natural or Propane Installation Code, CSAB149.1 Installation and repair should be done only by a qualified service person. -
Page 5: Features
FEATURES STANDARD FEATURES SAFETY FEATURES High efficiency Each unit factory tested! Zero clearance Tested by OMNI - Test Laboratories High quality lifetime glass Sealed combustion chamber with standing pilot ignition 17” x 30” (432 mm x 762 mm) Removable millivolt board with 30-second delay pilot Quick latch glass frame assembly Automatic pressure relief glass system Upper &... -
Page 6: Commonwealth Of Massachusetts Information
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE: The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS... -
Page 7: Specifications
SPECIFICATIONS FIREPLACE DIMENSIONS LETTER KEY " DESCRIPTION Height Width Depth Glass Frame Stand-off Height Vent Center Vent Center to Back to Gas Line Floor to Gas Line Height from floor unit top Hole Center Hole Center 594mm (left side) INCHES 19-1/2 22-3/8 4-1/4... -
Page 8: Clearances
SPECIFICATIONS WARNING: TOP STAND-OFF BRACKETS MUST NOTE: OTHER CLEARANCES APPLY. ALL CLEARANCES MUST BE BE ATTACHED TO FIREPLACE. MAINTAINED. DO NOT REMOVE. CAUTION: STAND-OFF BRACKETS ARE NOT CLEARANCES LOAD BEARING. Top back and sides of unit - 0” (0mm) From unit top stand-offs - 0” (0mm) To flooring - 0”... -
Page 9: Windom Corner Cabinet Specifications
SPECIFICATIONS FIREPLACE POSITIONING (IF USING WINDOM CORNER CABINET) 1” (25 mm) clearance at sides 1” (25 mm) clearance at sides 1” (25 mm) 2-1/4” (57 mm) 32” (813 mm) 37-3/4” (959 mm) 5-1/4” (133 mm) NOTE: 1” (25 mm) clearance for vent system framing to finished wall and 2-1/4”... -
Page 10: Components List
SPECIFICATIONS MODEL #56101 COMPONENTS LIST (#WDM-770) - Millivolt Board Assembly with 18” Flexible Gas Line attached (#700-203) - Manual Gas Shut-off Valve (#OCK-035) - Burner Tube (#WDM-G900) - Refractory Set (#WDM-50B) - Log Package (#936-005) - Glass Valance (#700-07T) - Glass with Gasket (#OCK-S55A) - LP Conversion Kit (#600-083) - Receptacle / Speed Control Assembly with (3) Wire Nuts... -
Page 11: Mantel Requirements
MANTEL REQUIREMENTS FRAMING WALL ENCLOSURE ROUGH OPENING (APPLIES TO BOTH HORIZONTAL AND VERTICAL VENTING TERMINATIONS) 32-1/4” (819 mm) High x 36-1/2”(927 mm) Wide x 11-1/4” (286 mm) Deep. IMPORTANT: Framing dimensions should allow for wall cover- ing thickness and fireplace facing materials. If using a hearth, adjust rough opening size as necessary to maintain at least the minimum clearance requirements. -
Page 12: Vertical Terminations
(W) framing dimensions. 1-1/2” (38 mm) clearance at top for wall pass-thru 39” (991 mm) to top of framing 26” (660 mm) min. to top of vent pipe KOZY HEAT CORNER CABINET FRAMING TYPICAL HORIZONTAL TERMINATION PAGE 11... -
Page 13: Prepare The Fireplace
PREPARE THE FIREPLACE NAILING FLANGE ASSEMBLY & INSTALLATION Remove the (4) nailing flanges from fireplace sides. With the 1/4” (6 mm) stand-offs on the nailing flanges facing away from fireplace, align nailing flange with the holes on the outside corners of fireplace . Secure with screws (provided in installation manual parts packet) through the slots in the nailing flanges. Bend perforation on nailing flange until parallel with fireplace face. -
Page 14: Wdm-028 Optional Fan Installation
OPTIONAL FAN INSTALLATION INSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER WARNING: MAKE SURE HOUSEHOLD BREAKER IS SHUT OFF PRIOR TO WORKING ON ANY ELECTRICAL LINES. IMPORTANT: If installing a fan, it is easier to complete before the millivolt board is connected to the gas line. -
Page 15: Fan Installation
OPTIONAL FAN INSTALLATION Insert fans through the lower grill opening, push to the back, posi- tioning as far apart as possible. Connect fan wiring by attaching connectors on right fan onto termi- nals on left fan. Insert 110V-120V wiring (with ground) through romex connector and wire to the speed control / receptacle assembly, matching the black (hot), white (neutral), and green (ground) wires to the corre- sponding wires on the speed control / receptacle assembly. -
Page 16: Gas Line Connection
GAS LINE CONNECTION GAS CONVERSION This fireplace is manufactured for use with Natural Gas. An LP conversion kit (#OCK-S55A), is included with this fireplace. Follow instructions included with conversion kit if converting to LP gas. ATTENTION: The conversion shall be carried out in accordance CAUTION: Installation of the gas line must only be with the requirements of the provincial authorities having jurisdic- done by a qualified person in accordance with local... -
Page 17: Thermostat / Wall Switch / Remote
THERMOSTAT / WALL SWITCH / REMOTE CAUTION: DO NOT CONNECT HIGH NOTE: INSTALLATION OF THERMOSTAT OR WALL VOLTAGE (115V) WIRE TO THE GAS SWITCH SHOULD ONLY BE DONE BY A QUALIFIED VALVE! INSTALLER. If desired, a thermostat (wireless style also available), wall switch, or remote control assembly may be used to turn the fireplace „OFF‟... -
Page 18: Approved Venting
VENTING IMPORTANT: Consult the local and national installation codes to assure adequate combustion and ventilation air is available. Refer to the vent systems manufacturer's installation manual for complete installation instructions. Installation must conform with the venting requirements and restrictions as outlined in this manual. APPROVED VENTING Simpson Dura-Vent DV-GS 4”... -
Page 19: Restrictor Installation (Prior To Termination)
VENTING RESTRICTOR Each installation is unique and affected by various factors including venting configuration, altitude and climate. Therefore, after fireplace in- stallation is complete a restrictor may be required or may need to be removed or modified. Page 33 has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is completed. -
Page 20: Corner Horizontal Venting Illustrations
VENTING (CORNER) WARNING: A WALL PASS-THRU MUST BE USED ON ALL HORIZONTAL VENT RUNS. NOTE: Page 18 has information on restrictor installation in conjunction with venting installation. Page 33 has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is completed. MINIMUM HORIZONTAL VENTING (corner installations - NAT. -
Page 21: Maximum Vertical Venting
VENTING (VERTICAL, HORIZONTAL/VERTICAL COMBINATION) MAXIMUM VERTICAL VENTING NOTE: Page 18 has information on restrictor installation in conjunction with venting installation. Page 33 has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is completed. TERMINATION CAUTION: This gas appliance must not be connected to or joined with any other chimney flue serving another appliance. -
Page 22: Termination Cap Location
TERMINATION VENT CAP LOCATION This gas appliance must not be connected to a chimney serving any other appliance. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc. If necessary, extend framing so that termination kit will be exposed once building materials are installed. -
Page 23: Vertical Cap Requirements
VENTING (Vertical Cap Requirements) VENT TERMINATION CLEARANCES Roof Pitch H (Min.) Ft. H (Min.) m Flat to 6/12 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 0.46 Over 8/12 to 9/12 0.61 CAUTION: This appliance must not be connected to or joined with any chimney Over 9/12 to 10/12 0.76... -
Page 24: Log Set Installation
LOG SET INSTALLATION NOTE: Log numbers are located on the bottom of each log. Refer to following instructions and illustrations for proper placement. CAUTION: Do not place logs directly over burner port holes. Improper log placement may affect flame appearance and cause excessive soot to build up on logs and glass. -
Page 25: Millivolt Board Removal
MILLIVOLT BOARD REMOVAL CAUTION: If the burner and/or pilot have been burning, use the appropriate protection to avoid burns or damage to personal property before removing any components. Turn gas control knob to the „OFF‟ position. Shut off gas supply at the manual shut-off valve. Disconnect gas line flex tube from the manual shut-off valve. -
Page 26: Millivolt Board Installation
MILLIVOLT BOARD INSTALLATION WARNING: DO NOT OPERATE THIS FIREPLACE WITHOUT SEALING GASKET (LOCATED UNDER THE MILLIVOLT BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED. Place millivolt board in firebox, aligning holes in the mil- livolt board to the mounting studs in firebox bottom. MAKE SURE SEALING GASKET IS IN PLACE ON FIREBOX BOTTOM! Secure millivolt board to firebox bottom with the (6) nuts previously removed. -
Page 27: Grill Set
GRILL SET (purchased separately) UPPER & LOWER GRILL INSTALLATION & REMOVAL INSTALLATION HOLES AT TOP OF GRILL OPENING HOLES AT BOTTOM OF GRILL OPENING A. Align rods in upper grill to holes at the top grill opening. Push grill up until bottom clears face frame. Set down into holes at bottom of grill opening. -
Page 28: Valve And Pilot Assembly Components
56101 VALVE & PILOT ASSEMBLY COMPONENTS PILOT HOOD ELECTRODE THERMOPILE THERMOCOUPLE HI /LO FLAME ADJUSTMENT KNOB GAS CONTROL KNOB PIEZO IGNITOR VALVE TERMINALS ON/OFF ROCKER SWITCH PAGE 27... -
Page 29: Lighting And Shutdown Instructions
56101 LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air. - Page 30 56101 LIGHTING AND SHUTDOWN (cont.) LIGHTING 5 MINUTES Set thermostat to the lowest setting, if installed. Turn off all electrical power to the appliance. (Fan). Open lower grill to access the gas valve & controls. A. Push gas control knob in slightly and turn clockwise to “OFF”.
- Page 31 56101 LIGHTING AND SHUTDOWN (cont.) TURN BURNER OFF G. To turn the burner „OFF‟, depress the ON/OFF rocker switch to „OFF‟, flip „off‟ wall switch or adjust setting on the thermostat or remote control. NOTE: The pilot will stay lit. TURN PILOT OFF H.
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Page 32: Pressure Testing
56101 PRESSURE TESTING IMPORTANT NOTICE: Pressure check taps for the manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked „OUT‟ measures outgoing pressure and the pressure tap marked „IN‟ measures incoming pressure. Follow instructions below for proper testing procedures. -
Page 33: Finalizing The Installation
FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. The flames will gradually turn yellowish-orange during the first 15 minutes of opera- tion. -
Page 34: Restrictor Troubleshooting / Installation After Termination Completion
FINALIZING THE INSTALLATION RESTRICTOR USAGE: Turn the fireplace on and allow to burn for 15 minutes. If flames indicate there is excessive draft (flickering, short flames) or insufficient draft (lifting or ghosting flames) a restrictor may be necessary, or the previously installed restrictor may need to be modified or removed. WARNING: TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY, ALLOW FIREPLACE AMPLE TIME TO COOL BEFORE MAKING ANY ADJUSTMENTS AND / OR INSTALLATIONS. -
Page 35: Maintenance
MAINTENANCE The appliance is required to be inspected at least once a year by a MILLIVOLT BOARD SYSTEM professional service person. The compartment below the firebox (behind the lower grill) must be cleaned Annual cleaning of the burner system is at least once a year, more frequent cleaning may be required due to excessive required. -
Page 36: Troubleshooting
TROUBLESHOOTING CAUTION: THE FOLLOWING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN NO SPARK FROM ELECTRODE TO PILOT WHEN PIEZO BUTTON IS TRIGGERED. A. Check wiring at back of piezo for proper connection. B. Check wiring at electrode for proper connection. C. - Page 37 TROUBLESHOOTING BURNER WILL NOT LIGHT A. Gas control knob not turned to „ON‟. B. „ON‟/„OFF‟ switch not turned on. C. Remote, wall switch or thermostat not turned „ON‟. D. Plugged main burner orifice. E. Remote, wall switch, thermostat or „ON/ OFF‟ switch wires defective. ♦...
- Page 38 TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION A. No LP (propane) in tank. ♦ Check tank and refill if necessary. B. Glass frame assembly not installed correctly. ♦ Refer to page 12 in this manual for proper glass frame assembly installment instructions. C.
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Page 39: Replacement Parts List
REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. 56101 MILLIVOLT BOARD AND PARTS WDM-770 56101 Millivolt Board - Nat Gas 700-203 Manual Shut-off Valve WDM-771 56101 Millivolt Board - LP Gas 700-213B 18”... -
Page 40: Warranty
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