Table Of Contents - MTU 16V4000Lx2x Operating Instructions Manual

Table of Contents

1 Safety
1.1 Important provisions for all products
1.2 Personnel and organizational requirements
1.3 Safety regulations for startup and operation
1.4 Safety requirements for startup and
operation, special instructions for
applications with gaseous fuel
1.5 Safety regulations for maintenance and
repair work
1.6 Safety requirements for maintenance and
repair work, special instructions for
applications with gaseous fuel
1.7 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials
1.8 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials, special instructions for
applications with gaseous fuel
1.9 Standards for safety notices in the text
1.10 Transport
2 Product Summary
2.1 Engine overview
2.2 Engine side and cylinder designations
2.3 Engine - Main dimensions
2.4 Firing order
2.5 Technical Data
2.5.1 Engine data 16V4000L32FNER, fuel-optimized
(TA-Luft), 100 kW/cylinder
2.5.2 Engine data 16V4000L32FNER, fuel-optimized
(TA-Luft), 110 kW/cylinder
2.6 Monitoring, Control and Regulation
Equipment
2.6.1 Gas engine phase 3 system - Overview
2.6.2 Purpose of the units
3 Operation
3.1 Runtimes at partial load
3.2 Putting the engine into operation after
extended out-of-service periods (>3 months)
3.3 Putting the engine into operation after
scheduled out-of-service-period
3.4 Control, starting and stopping sequences
3.5 Engine - Start
3.6 Operational checks
3.7 Emission values - Check
3.8 Engine - Shutdown
3.9 Emergency engine shutdown
5
3.10 After stopping the engine - Engine remains
7
ready for operation
8
3.11 After stopping the engine - Putting the
engine out of operation
10
4 Maintenance
11
4.1 50-hours check
4.2 Maintenance task reference table [QL1]
14
5 Troubleshooting
5.1 Fault messages - Key
5.2 Fault messages in log for genset controller
15
5.3 Fault messages - Engine Control Unit
6 Task Description
17
6.1 Engine
18
6.1.1 Engine - Barring manually
19
6.1.2 Machine room - Check for smell of gas
6.2 Crankcase Breather
6.2.1 Oil separator - Filter replacement
20
6.3 Ignition System
22
6.3.1 Spark plug - Replacement
23
6.3.2 Spark plug - Removal
24
6.3.3 Spark plug - Installation
25
6.3.4 Spark plug connector - Replacement
6.3.5 Spark plug connector - Removal
25
6.3.6 Spark plug connector - Installation
6.3.7 Ignition system - Ignition timing check
30
6.4 Valve Drive
6.4.1 Valve projection - Measurement
35
6.4.2 Valve clearance - Check and adjustment
6.4.3 Valve gear - Lubrication
35
6.4.4 Cylinder head cover - Removal
37
6.4.5 Cylinder head cover - Installation
6.5 Gas System
6.5.1 Gas supply - Checking gas lines for leaks
39
6.6 Air Filter
6.6.1 Air filter - Replacement
40
6.6.2 Air filter - Removal and installation
6.7 Lube Oil System, Lube Oil Circuit
41
6.7.1 Engine oil - Level check
42
6.7.2 Engine oil - Change
44
6.7.3 Engine oil - Sample extraction and analysis
45
6.8 Oil Filtration / Cooling
46
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