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MAINTENANCE
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
STARTER/GENERATOR BELT TENSION
Tool List
Belt Tension Gauge ..................................................... 1
Wrench, 3/4"................................................................ 1
Wrench, 9/16".............................................................. 2
The starter/generator belt tension should be checked after the first 15 - 20 hours and set to 75 - 80 lbs. (34 - 36 kg).
Never allow the tension to exceed 160 lbs (73 kg) while installing the belt.
At the time of installation, the belt must not be rolled over the installed edges of the starter/generator or drive
A
Tighten a new starter/generator belt to 110 - 130 lbs. (50 - 59 kg) ten-
sion when a gauge is applied half way between the two pulleys.
A new belt may be checked manually. A maximum deflection of 3/8"
(10 mm) is acceptable. Tighten an existing belt to 75 - 80 lbs. (34 -
36 kg) tension using the same technique and inspect for cracking or
wear. A maximum deflection of 1/2" (13 mm) is acceptable.
Adjusting the Belt
Loosen the starter/generator pivot bolt.
While holding the lower adjusting nut with a wrench, loosen the upper
jam nut with another wrench. Move the lower nut up or down the
adjustment bolt until proper belt tension is achieved. Hold the lower
nut in place and tighten the upper jam nut against it.
Tighten the starter/generator pivot bolt.
BATTERY CLEANING
To decrease the risk of damage to vehicle or floor, neutralize acid before you spray the battery with water.
To decrease the risk of damage to the electrical components while cleaning, do not use a pressure washer.
Clean the battery according to the Periodic Service Schedule.
When you clean the battery case and terminals, do not use a water hose without neutralizing any acid deposits first. The
water hose moves the acid from the top of the battery to another area of the vehicle or storage facility, where it can cause
damage. After spraying the battery, a conductive residue remains on the battery and contributes to the discharge of the
battery.
52
clutch pulleys. Excessive stretch in belt can cause cord failure.
Qty. Required
Ratchet........................................................................ 1
Socket, 3/4" ................................................................. 1
Owner's Guide
3/8" (1 cm) Maximum
Deflection (New Belt)
1/2" (1.3 cm) Maximum
Deflection (Existing Belt)
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