S A F E T Y For any questions on material contained in this manual, contact an authorized representative for clarification. Read and understand all labels located on the vehicle. Always replace any damaged or missing labels. On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface. To pre- vent loss of vehicle control and possible serious injury, speeds should be limited to no more than the maximum speed on level ground.
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OWNER’S MANUAL AND SERVICE GUIDE ELECTRIC UTILITY VEHICLES TITAN 36V TITAN 48V TITAN PERSONNEL CARRIER 36V TITAN PERSONNEL CARRIER 48V STARTING MODEL YEAR 2005 E-Z-GO Division of TEXTRON Inc. reserves the right to make design changes without obligation to make these changes on units previously sold and the infor- mation contained in this manual is subject to change without notice.
GENERAL INFORMATION This vehicle has been designed and manufactured in the United States of America (USA) as a ‘World Vehicle’. The Standards and Specifications listed in the following text originate in the USA unless otherwise indicated. The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty.
TABLE OF CONTENTS SAFETY ........................ Inside covers MODEL LIST..........................i GENERAL INFORMATION ....................... ii SAFETY INFORMATION ......................vii BEFORE INITIAL USE ......................1 Fig. 1 Initial Service Chart ......................1 ON-BOARD CHARGER ............................1 Fig. 2 On-board Charger ......................1 CONTROLS AND INDICATORS ....................2 KEY/LIGHT SWITCH ............................2 Fig.
S A F E T Y I N F O R M AT I O N This manual has been designed to assist the owner-operator in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the product.
S A F E T Y I N F O R M AT I O N This vehicle conforms to the current applicable standard for safety and performance requirements. These vehicles are designed and manufactured for off-road use. They do not conform to Federal Motor Vehicle Safety Standards and are not equipped for operation on public streets.
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S A F E T Y I N F O R M AT I O N Always check the polarity of each battery terminal and be sure to rewire the batteries correctly. Always use specified replacement parts. Never use replacement parts of lesser quality. Always use recommended tools.
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S A F E T Y I N F O R M AT I O N Notes: Page x Owner’s Manual and Service Guide...
S A F E T Y I N F O R M AT I O N ANSI/ITSDF B56.8 - 2005 The following text is provided as recommended by part II of ANSI/ITSDF B56.8 - 2005. The manufacturer strongly endorses the contents of this specification. 6 GENERAL SAFETY PRACTICES 6.1 Introduction 6.1.1 Like other machines, carriers can cause injury if improperly used or maintained.
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S A F E T Y I N F O R M AT I O N (1) Arrange for the modification or alteration to be designed, tested, and implemented by an engineer(s) expert in carrier(s) and their safety; (2) Maintain a permanent record of the design, test(s), and implementation of the modification or alteration; (3) Make appropriate changes to the capacity plate(s), decals, tags, and operation and maintenance manuals;...
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S A F E T Y I N F O R M AT I O N 6.7 Lighting for Operating Area The user, in accordance with his responsibility to survey the environment and operating conditions, shall determine if the carrier requires lights and, if so, shall equip the carrier with appropriate lights. 6.8 Control of Noxious Gases and Fumes When equipment powered by internal combustion engines is used in enclosed areas, the atmosphere shall be main- tained within limits specified in the American Conference of Governmental Industrial Hygienists publication,:Threshold...
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S A F E T Y I N F O R M AT I O N 7.3.1.1 Read and follow operators’ manual 7.3.1.2 Do not operate carrier under the influence of drugs and alcohol. 7.3.1.3 Safeguard the pedestrians at all times. Do not drive carrier in a manner that would endanger other persons. 7.3.1.4 Riding on the carrier by persons other than the operator is authorized only on personnel seat(s) provided by the manufacturer.
S A F E T Y I N F O R M AT I O N 7.3.3.2 Handle only stable and safely arranged loads. When handling off-center loads, which cannot be centered, operate with extra caution. 7.3.3.3 Handle only loads within the capacity of each cargo area of the carrier as specified by the manufacturer. 7.3.3.4 Avoid material loads exceeding the physical dimensions of the carrier or as specified by the carrier manu- facturer.
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S A F E T Y I N F O R M AT I O N k) Brakes, steering mechanisms, speed and directional control mechanisms, warning devices, lights, governors, guards, and safety devices shall be inspected regularly and maintained in accordance with manufacturer’s rec- ommendations.
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Thank you for purchasing this vehicle. Before driving the Because hydrogen gas is lighter than air, it will collect in vehicle, we ask you to spend some time reading this the ceiling of buildings necessitating proper ventilation.
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings CONTROLS AND INDICATORS If the vehicle is equipped with lights, the key switch has a position to operate them, indicated by the light icon. Vehicle controls and indicators consist of: •...
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Accelerator Pedal Away safety features of the PDS system no longer function. With the key switch ‘ON’, depressing the accelerator pedal starts the motor.
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings should be executed at reduced speed. With the switch in ‘RUN’ position: • the controller is activated All travel should be directly up or down hills.
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings beeping from the warning device. Depressing the accel- noise and accelerated brush wear and cause permanent erator pedal will return control to the operator and deacti- damage to motor.
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Vehicle Without PDS b) the vehicle attempts to exceed the specified top speed with the accelerator pedal depressed or released the motor control system will limit the speed of the vehi- To prevent injury or death resulting from coast-...
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings STARTING AND DRIVING Anti-Roll Back Feature Anti-Roll Back, like Walk-Away, limits backward motion of the vehicle down an incline to less than 2 mph (3 kph). See ‘Walk-Away Feature’...
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings CAB AND WINDSHIELD with lukewarm or cold water and mild detergent is required to preserve the painted surfaces. Occasional cleaning and waxing with non-abrasive prod- ucts designed for ‘clear coat’...
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings View from Underside of Vehicle When lifting vehicle, position jacks and jack stands at the areas indicated only Steering Box To raise the entire vehicle, install chocks in front and Skid Plate...
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings inflation could cause the tire to separate from the wheel or cause the tire to explode. It is important to follow the ‘cross sequence’...
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings ’Tow/Maintenance/Storage’ position prior to moving to prevent damage to electric motor and controller. PDS model vehicles are equipped with a ‘Run-Tow/Main- Roll Rubber Bezel Away tenance/Storage’...
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings made to the powertrain while the motor is must be placed in the ‘Tow/Maintenance/Storage’ running must be made with both drive position.
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings facture date code, serial number and vehicle model must cates that a brake inspection is required. A brake pedal be provided when ordering parts.
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Lubrication Do not use more than three (3) pumps of grease in any grease fitting at any one time. Excess grease may cause grease seals to fail or grease migration into areas that could damage components.
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Hardware Periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tightened in accordance with the Torque Specifications table (Ref Fig.
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings PERIODIC SERVICE SCHEDULE ✓ Check ♦ Clean, Adjust, etc. ▲ Replace To perform service that is listed in this schedule but not described in this manual, contact a local Service Representa- tive or see the Repair and Service Manual for this vehicle.
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings ✓ Check for smooth operation of lever ✓ Check for damage to ratchet, PARK BRAKE ✓ Check that park brake holds vehicle at 6th click ♦...
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings BATTERIES AND CHARGING Overfilling batteries may result in electrolyte being expelled from the battery during the Safety charge cycle.
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings • Swing Out Battery Tray Check that the electrolyte level is correct and add suitable water as required. Bumper should be always in contact with battery door when closed (Ref Fig.
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings water must be distilled or purified by an efficient filtration system. Water that is not distilled should be analyzed and if required, filtration installed to permit the water to The watering device should only be used if the electrolyte level meet the requirements of the water purity table (Ref Fig.
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings 1 1/2 gallons (6 liters) 1 quart Clear Water (1 liter) Clear Water 1/4 Cup (60 ml) 2 Teaspoons Sodium Bicarbonate (10 ml)
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings If the batteries have been cleaned and any acid in the battery rack area neutralized as recommended, no corro- sion to the battery racks or surrounding area should be present.
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings a discharged state, sulfating takes place on and within the plates. This condition is not reversible and will cause permanent damage to the battery.
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings when the battery set is fully charged. Always refer to the replaced with a good battery of the same brand, type and instructions of the specific charger used.
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings reading indicates a specific gravity of 1.250 and the electrolyte temperature is 90° F (32° C), add four points (.004) to the 1.250 which gives a corrected To prevent battery explosion that could result in reading of 1.254.
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OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Notes: Owner’s Manual and Service Guide Page 26...
GENERAL SPECIFICATIONS 46 in (117cm) 29 in (74 cm) 66 in (168 cm) 4.75 in (12 cm) at Differential 114 in (290 cm) 46 in (117cm) 29 in (74 cm) 66 in (168 cm) 4.75 in (12 cm) at Differential 114 in (290 cm) Fig.
GENERAL SPECIFICATIONS 44.5 in (113 cm) RECOMMENDED 36.75 in (93 cm) Front MAX SIDE TILT 25% or 14 MAX 38.25 in (98 cm) Rear RECOMMENDED MAX RAMP GRADE 25% or 14 MAX Fig. 31 Vehicle Dimensions and Incline Specifications Owner’s Manual and Service Guide Page 36...
VEHICLE WARRANTIES DOMESTIC WARRANTY (U.S. AND CANADA) To obtain a copy of the limited warranty applicable to the vehicle, call or write a local distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer date code. Owner’s Manual and Service Guide Page 40...
LABELS AND PICTOGRAMS LABELS AND PICTOGRAMS Owner’s Manual and Service Guide Appendix A - 1...
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LABELS AND PICTOGRAMS 827664 825394 WARNING 29165G01 NOTICE WARNING 600945 4115473 CAUTION 819936 WARNING **** 73398G01 830926 WARNING 832080 BETWEEN 829950 SEATS WARNING * COMMON ALL MODELS ** 36V ONLY 600947 *** 4 PASSENGER ONLY 2600 lbs. 1200 kg **** 48V MODEL ONLY 2200 lbs.
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LABELS AND PICTOGRAMS 825394 29165G01 NOTICE WARNING 600945 827664 4115473 WARNING CAUTION **** 73398G01 830926 WARNING 832080 BETWEEN SEATS ***** 606003 WARNING 600947 * COMMON ALL MODELS 2600 lbs. 1200 kg ** 36V ONLY 2200 lbs. 1000 kg *** 4 PASSENGER ONLY 600947 See Following Pages for Explanation of **** 48V MODEL ONLY...
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LABELS AND PICTOGRAMS Generic Note: Not all labels & pictograms illustrated are pertinent to the vehicle. See A-2, A-3 for specific labels & pic- tograms WARNING WARNING READ MANUAL FOR MAXIMUM LOAD BED CAPACITY. MAXIMUM RAMP/HILL READ MANUAL SECURE LOAD AS FAR FORWARD XXX lbs.
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LABELS AND PICTOGRAMS CLEAN UP GASOLINE DO NOT EXPOSE SPILLS WITH WATER BEFORE STARTING TO FLAME ENGINE UNLEADED DO NOT GASOLINE DISPOSE OF BATTERIES DO NOT IN LANDFILL SPILL FUEL ON A HOT ENGINE DO NOT DRIVE ON GROUND HIGHWAY FUEL PUMP WINDSHIELDS LOW OIL PRESSURE...
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LABELS AND PICTOGRAMS KEEP CLEAR OPERATE HAND OR FROM FINGERS CAN DRIVERS SIDE BE TRAPPED ONLY POSITION KEEP ARMS AND LEGS POSITION WITHIN VEHICLE HEADLIGHTS TO OPERATE VEHICLE IN FORWARD: ? TURN KEY TO ON UNLOCKED ? MOVE DIRECTION SELECTOR TO FORWARD ? DEPRESS ACCELERATOR PEDAL AND ACCELERATE SMOOTHLY...
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LABELS AND PICTOGRAMS MAXIMUM TAILGATE LOAD DEPRESS PEDAL RELEASE & DEPRESS PEDAL SIMULTANEOUSLY Ref Pic 1-4 Owner’s Manual and Service Guide Appendix A - 7...
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LABELS AND PICTOGRAMS Notes: Owner’s Manual and Service Guide Appendix A - 8...
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Read and understand the following warnings before attempting Read and understand the following text and warnings before to operate the vehicle: attempting to service vehicle: In any product, components will eventually fail to perform properly as the result of normal use, age, wear or abuse. It is virtually impossible to anticipate all possible compo- nent failures or the manner in which each component may fail.
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E-Z-GO Division Of Textron, Inc., 1451 Marvin Griffin Road, Augusta, Georgia USA 30906-3852 TO CONTACT US North America: Technical Assistance & Warranty Phone: 1-800-774-3946, FAX: 1-800-448-8124 Service Parts Phone: 1-888-GET-EZGO (1-888-438-3946), FAX: 1-800-752-6175 International: Phone: 001-706-798-4311, FAX: 001-706-771-4609 Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron, Inc.
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