Cushman REFRESHER Service & Parts Manual

Gasoline efi powered vehicle

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REFRESHER

Service Parts Manual

689428 - A

ISSUED MARCH 2019

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Summary of Contents for Cushman REFRESHER

Page 1 REFRESHER Service Parts Manual 689428 - A ISSUED MARCH 2019...
Page 2 CALIFORNIA Proposition 65 Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause can- cer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your hands fre- quently when servicing your vehicle.
Page 3 SERVICE PARTS MANUAL GASOLINE EFI POWERED VEHICLE REFRESHER STARTING MID-MODEL YEAR 2019 Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed be- yond the factory specifications. Such modifications can cause serious personal injury or death. Textron Specialized Vehicles prohibits and dis-claims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle.
Page 4 GENERAL INFORMATION To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty.
Page 5 REFRESHER UNIT ........
Page 6 NOTES Page iv Service Parts Manual Service Parts Manual...
Page 7 HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: • GENERAL INFORMATION • ILLUSTRATED PARTS BREAKDOWN The first section, GENERAL INFORMATION, contains the following information: • WARRANTY INFORMATION • TABLE OF CONTENT • HOW TO USE THE SERVICE PARTS MANUAL The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your vehicle.
Page 8 HOW TO USE THE SERVICE PARTS MANUAL Title Title *See Body Section for decal information 102,104 Front of Vehicle 83,88 81,86 84,89 82,87 128 129 Left hand illustration page Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN •...
Page 9 HOW TO USE THE SERVICE PARTS MANUAL 3. COLOR CODE FOR BODY COMPONENTS The last two digits of the part number for the body part will denote the color code, locate the part number for the cowl, rear body, seat pod, side panel or seat wrap then locate your color in the list below, replace the last ** or XX with the two digit color code.
Page 10 ACCELERATOR To harness from direction selector Front of Vehicle Part of Frame Pedal Box Assembly includes items 4 - 33 Pedal Box Assembly includes items 3, 5 - 33 Accelerator Pedal Assembly includes items 28 - 30 For Vehicle with Hydraulic Brakes 689428 Service Parts Manual Page A-1...
Page 11 ACCELERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 12 ACCELERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 13 ACCELERATOR Notes: 689428 Service Parts Manual Page A-4...
Page 14 ACCELERATOR To Direction Selector Shifter Cable Engine Front of Vehicle Rear Axle 689428 Service Parts Manual Page A-5...
Page 15 ACCELERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 16 ACCELERATOR Notes: 689428 Service Parts Manual Page A-7...
Page 17 ACCELERATOR Notes: 689428 Service Parts Manual Page A-8...
Page 18 AIR FILTER 689428 Service Parts Manual Page B-1...
Page 19 AIR FILTER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 20 AIR FILTER Notes: 689428 Service Parts Manual Page B-3...
Page 21 AIR FILTER Notes: 689428 Service Parts Manual Page B-4...
Page 22 BODY Front of Vehicle 689428 Service Parts Manual Page C-1...
Page 23 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 24 BODY Front of Vehicle 689428 Service Parts Manual Page C-3...
Page 25 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 26 BODY Front of Vehicle Dash Panel Existing Hardware Glove Box Door Assembly (Passenger Side) Front of Vehicle includes items 26 - 29 689428 Service Parts Manual Page C-5...
Page 27 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 28 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 29 BODY Notes: 689428 Service Parts Manual Page C-8...
Page 30 BODY Front of Vehicle 689428 Service Parts Manual Page C-9...
Page 31 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 32 BODY Front of Vehicle 10 11 21 22 689428 Service Parts Manual Page C-11...
Page 33 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 34 BODY Front of Vehicle Side Panel (Driver Side) includes items 10, 12 - 13 Side Panel (Passenger Side) includes items 11 - 13 689428 Service Parts Manual Page C-13...
Page 35 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 36 BODY Front of Vehicle FOR VEHICLES WITH OPENING FOR TAILLIGHTS 689428 Service Parts Manual Page C-15...
Page 37 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 38 BODY Notes: 689428 Service Parts Manual Page C-17...
Page 39 BODY Notes: 689428 Service Parts Manual Page C-18...
Page 40 BRAKES Brake Pedal Assembly (With Light) (2 Wheel Brakes) includes items 3 - 29 Brake Pedal Assembly (With Light) (4 Wheel Brakes) includes items 3 - 9, 13 - 33 689428 Service Parts Manual Page D-1...
Page 41 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 42 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 43 BRAKES Notes: 689428 Service Parts Manual Page D-4...
Page 44 BRAKES Brake Pedal Assembly (Without Light) (2 Wheel Brakes) includes items 3 - 11 Brake Pedal Assembly (Without Light) (4 Wheel Brakes) includes items 3 - 7, 13 - 16 689428 Service Parts Manual Page D-5...
Page 45 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 46 BRAKES Compensator Assembly (2 Wheel Drum Brakes) includes items 2 - 14 Part of Frame Front of Vehicle Pedal Brake Front of Vehicle To Rear Brake Drum Rear Axle (Passenger Side) 689428 Service Parts Manual Page D-7...
Page 47 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 48 BRAKES Compensator Assembly (4 Wheel Drum Brakes) includes items 2 - 12 Part of Frame Front of Vehicle Pedal Brake Front of Vehicle To Rear Brake Drum To Front Rear Axle (Passenger Side) Brake Drum 689428 Service Parts Manual Page D-9...
Page 49 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 50 BRAKES Front of Vehicle Part of Frame Front of Vehicle 689428 Service Parts Manual Page D-11...
Page 51 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 52 BRAKES REAR MECHANICAL BRAKES Brake Assembly (Driver Side) includes items 3 - 9 Brake Assembly (Passenger Side) includes items 3 - 8, 10 Brake Drum Assembly includes items 17, 18 Tension Pin ADJUSTER ASSEMBLY 689428 Service Parts Manual Page D-13...
Page 53 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 54 BRAKES Notes: 689428 Service Parts Manual Page D-15...
Page 55 BRAKES Notes: 689428 Service Parts Manual Page D-16...
Page 56 BRAKES Park Brake Lever with Cables includes items 2 - 4 Front of Vehicle Shown Partially for Clarity 689428 Service Parts Manual Page D-17...
Page 57 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 58 BRAKES FRONT DISC BRAKES FRONT DISC BRAKES Rotor and Hub Assembly includes items 2 - 6 Spindle Front of Vehicle 689428 Service Parts Manual Page D-19...
Page 59 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 60 BRAKES 689428 Service Parts Manual Page D-21...
Page 61 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 62 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 63 BRAKES Notes: 689428 Service Parts Manual Page D-24...
Page 64 BRAKES REAR HYDRAULIC BRAKES Brake Assembly (Driver Side) includes items 3, 4, 6 - 14 Brake Assembly (Passsenger Side) includes items 3, 5 - 14 Brake Drum Assembly includes items 21, 22 689428 Service Parts Manual Page D-25...
Page 65 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 66 BRAKES Part of Frame Front of Vehicle Part of Frame Front of Vehicle Front of Vehicle 689428 Service Parts Manual Page D-27...
Page 67 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 68 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 69 BRAKES Notes: 689428 Service Parts Manual Page D-30...
Page 70 BRAKES Hydraulic Brake Pedal Assembly includes items 2 - 3 Linkage Rod Assembly includes items 10 - 12 Brake Caliper Assembly includes items 34 - 37 Front of Vehicle To Master Cylinder Front of Vehicle Frame and axle shown partially for clarity Front of Vehicle Part of Frame...
Page 71 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 72 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 73 BRAKES Notes: 689428 Service Parts Manual Page D-34...
Page 74 REFRESHER UNIT Rear View Mirror Kit includes items 21 - 23 REAR VIEW MIRROR Front Top Strut Setscrew Front of Vehicle Front of Vehicle Frame Front Support and Access Door Assembly includes items 2 - 7 689428 Service Parts Manual...
Page 75 Hex Head Bolt, 5/16" - 18 x 2" Lg, Grade 5 ............. 00559G8 Flat Washer, 5/16".................... 11098G6 Lock Nut, 5/16" - 18 ..................608827 Refresher Mount Weldment ................00427G8 Hex Head Bolt, 3/8" - 16 x 2" Lg ..............11027G5 Lock Nut, 3/8" - 16 ................... 19528G2 Rear View Mirror Kit (Includes Items 21 - 23) ..........
Page 76 REFRESHER UNIT REFRESHER UNITS SHOWN FOR REPRESENTATION PURPOSE ONLY CANOPY REFRESHER UNIT (NSF) OASIS REFRESHER UNIT 689428 Service Parts Manual Page E-3...
Page 77 *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 654411G01 Refresher Unit, Oasis (Graphite Grey)............. 654411G02 Refresher Unit, Oasis (Custom Color) ............. 655059 Refresher Unit, 1200 ..................634245G02 Canopy (Clinton Granite) ................. 634245G03 Canopy (Classic Regimental)................634245G04 Canopy (Walnut Brown Tweed)................
Page 78 REFRESHER UNIT Notes: 689428 Service Parts Manual Page E-5...
Page 79 REFRESHER UNIT Notes: 689428 Service Parts Manual Page E-6...
Page 80 CLUTCH Primary Team Clutch, TRK includes items 2 - 11 Secondary Team Clutch, TRK includes items 13 - 19 689428 Service Parts Manual Page F-1...
Page 81 CLUTCH THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 82 CLUTCH Notes: 689428 Service Parts Manual Page F-3...
Page 83 CLUTCH Notes: 689428 Service Parts Manual Page F-4...
Page 84 DIRECTION SELECTOR Direction Selector Assembly includes items 2 - 34 Front of Vehicle Governor Cable Bracket 689428 Service Parts Manual Page G-1...
Page 85 DIRECTION SELECTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 86 DIRECTION SELECTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 87 DIRECTION SELECTOR Notes: 689428 Service Parts Manual Page G-4...
Page 88 ELECTRICAL Note: FRAME SHOWN PARTIALLY Part of Turn Signal Switch 689428 Service Parts Manual Page H-1...
Page 89 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 90 ELECTRICAL BLACK Electrical Plate Assembly includes items 2 - 11 Front of Vehicle Part of Solenoid To F2 On Starter/ Generator Part of Solenoid 689428 Service Parts Manual Page H-3...
Page 91 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 92 ELECTRICAL HOUR METER F-N-R Mounting Screws Seat Support SOLENOID COVER Fuse Block F-N-R Front of Vehicle REVERSE BUZZER GRN/ Front of Vehicle Front of Vehicle 689428 Service Parts Manual Page H-5...
Page 93 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 94 ELECTRICAL Front Grille Assembly with Lights includes items 3 - 5 Front Grille Assembly with LED Lights includes items 3 - 4, 7 Headlight includes item 6 HEADLIGHTS Rear Fender TAILLIGHT 689428 Service Parts Manual Page H-7...
Page 95 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 96 ELECTRICAL Front of Vehicle Electrical Plate Assembly FUSE BLOCK INSTALLATION Front of Vehicle Fuse Box Relay Main Harness 689428 Service Parts Manual Page H-9...
Page 97 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 98 ELECTRICAL From Main Harness See STARTER GENERATOR Section 689428 Service Parts Manual Page H-11...
Page 99 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 100 ELECTRICAL Gauge Plate with Fuel Assembly Gauge Plate Assembly includes items 5, 8 - 11 includes items 6, 8 - 11 Gauge Plate with 12V, Fuel Assembly Gauge Plate with 12V Assembly includes items 6, 9, 11 - 14 includes items 5, 9, 11 - 14 689428 Service Parts Manual Page H-13...
Page 101 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 102 ELECTRICAL Gauge Plate with USB, Fuel Assembly Gauge Plate with USB Assembly includes items 6, 8, 11, 14 - 21 includes items 5, 8, 11, 14 - 21 Gauge Plate 12V, USB Assembly Gauge Plate 12V, USB, Fuel Assembly includes items 5, 9, 12, 14 - 21 includes items 6, 9, 12, 14 - 21 USB Port Housing Assembly includes items 20 - 21...
Page 103 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 104 ELECTRICAL Notes: 689428 Service Parts Manual Page H-17...
Page 105 ELECTRICAL Notes: 689428 Service Parts Manual Page H-18...
Page 106 ENGINE AND MUFFLER Engine, Gas, 13HP includes items 2 - 5 Front of Vehicle 689428 Service Parts Manual Page J-1...
Page 107 ENGINE AND MUFFLER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 108 ENGINE AND MUFFLER Notes: 689428 Service Parts Manual Page J-3...
Page 109 ENGINE AND MUFFLER Notes: 689428 Service Parts Manual Page J-4...
Page 110 ENGINE MOUNTING Front Mount Bracket Assembly includes items 9 - 13 Part of Frame Engine Front of Vehicle 689428 Service Parts Manual Page K-1...
Page 111 ENGINE MOUNTING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 112 ENGINE MOUNTING Notes: 689428 Service Parts Manual Page K-3...
Page 113 ENGINE MOUNTING Notes: 689428 Service Parts Manual Page K-4...
Page 114 FRONT SUSPENSION AND STEERING Spindle and Hub Assembly, 4 Lug (Passenger Side) includes items 4 - 13 Spindle and Hub Assembly, 4 Lug (Driver Side) includes items 5 - 13, 17 Steering Box Assembly Front of Vehicle Part of Frame 689428 Service Parts Manual Page L-1...
Page 115 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 116 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 117 FRONT SUSPENSION AND STEERING Notes: 689428 Service Parts Manual Page L-4...
Page 118 FRONT SUSPENSION AND STEERING FOR VEHICLES WITH REAR MECHANICAL BRAKES Spindle and Hub Assembly, 4 Lug (Passenger Side) includes items 4 - 13 Spindle and Hub Assembly, 4 Lug (Driver Side) includes items 5 - 13, 17 Steering Box Assembly Front of Vehicle Part of Frame 689428 Service Parts Manual...
Page 119 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 120 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 121 FRONT SUSPENSION AND STEERING Notes: 689428 Service Parts Manual Page L-8...
Page 122 FRONT SUSPENSION AND STEERING FOR VEHICLES WITH FRONT DISC BRAKES Steering Box Assembly Part of Frame Front of Vehicle Part of Frame 689428 Service Parts Manual Page L-9...
Page 123 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 124 FRONT SUSPENSION AND STEERING FOR VEHICLES WITH FRONT DISC BRAKES Link Rod Assembly includes items 2 - 6 689428 Service Parts Manual Page L-11...
Page 125 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 126 FRONT SUSPENSION AND STEERING Steering Box Assembly includes items 3 - 26 Steering Box Assembly includes items 3 - 25, 27 Tie Rod End (Outer) includes items 24 - 25 689428 Service Parts Manual Page L-13...
Page 127 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 128 FRONT SUSPENSION AND STEERING Steering Column Assembly includes items 13 - 25 Tie Rod Assembly includes items 37 - 41 Tie Rod Assembly includes items 36, 38 - 41 Front of Vehicle Axle shown for reference only 689428 Service Parts Manual Page L-15...
Page 129 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 130 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 131 FRONT SUSPENSION AND STEERING Notes: 689428 Service Parts Manual Page L-18...
Page 132 FUEL SYSTEM Fuel Tank Assembly without Sender Unit includes items 3 - 9 Fuel Tank Assembly with Sender Unit includes items 3 - 8, 10 Front of Vehicle 689428 Service Parts Manual Page M-1...
Page 133 FUEL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 134 FUEL SYSTEM Carbon Canister Assembly includes items 18 - 23 Front of Vehicle Air Cleaner To Exhaust Fuel Tank 689428 Service Parts Manual Page M-3...
Page 135 FUEL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 136 FUEL SYSTEM Notes: 689428 Service Parts Manual Page M-5...
Page 137 FUEL SYSTEM Notes: 689428 Service Parts Manual Page M-6...
Page 138 REAR AXLE DETAIL A DETAIL A Rear Axle, 16.53:1 includes items 2 - 62 Axle Case L Complete includes items 2 - 11, 23 Axle Case R Complete includes items 12, 18 - 22 Differential Case includes items 33, 46, 48 and 49 Differential Assembly includes items 45, 47 and 51 689428 Service Parts Manual Page N-1...
Page 139 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 140 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 141 REAR AXLE Notes: 689428 Service Parts Manual Page N-4...
Page 142 REAR SUSPENSION Front of Vehicle 689428 Service Parts Manual Page P-1...
Page 143 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 144 REAR SUSPENSION Notes: 689428 Service Parts Manual Page P-3...
Page 145 REAR SUSPENSION Notes: 689428 Service Parts Manual Page P-4...
Page 146 SEATING Front of Vehicle Seat Back Assembly Includes Items 2, 3 Seat Bottom Assembly Includes Items 8 - 16 689428 Service Parts Manual Page R-1...
Page 147 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 148 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 149 SEATING Notes: 689428 Service Parts Manual Page R-4...
Page 150 STARTER AND GENERATOR Starter / Generator includes items 2 - 17 Headband Kit includes item 18 689428 Service Parts Manual Page S-1...
Page 151 STARTER AND GENERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 152 STARTER AND GENERATOR Front of Vehicle 689428 Service Parts Manual Page S-3...
Page 153 STARTER AND GENERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 154 STARTER AND GENERATOR Notes: 689428 Service Parts Manual Page S-5...
Page 155 STARTER AND GENERATOR Notes: 689428 Service Parts Manual Page S-6...
Page 156 WHEELS AND TIRES en ill Wheel and Tire Assembly (Kenda) includes items 2 - 4 Wheel and Tire Assembly (Kenda) includes items 9 - 11 Wheel and Tire Assembly (Kenda) includes items 15 - 17 Wheel and Tire Assembly (Kenda) includes items 21 - 23 Tire design may vary by part number 689428 Service Parts Manual Page T-1...
Page 157 WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 158 WHEELS AND TIRES FRONT 689428 Service Parts Manual Page T-3...
Page 159 WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 160 WHEELS AND TIRES Notes: 689428 Service Parts Manual Page T-5...
Page 161 WHEELS AND TIRES Notes: 689428 Service Parts Manual Page T-6...
Page 162 DECALS AND LABELS Instrument Panel Front of Vehicle Front of Vehicle Cowl 74093-G01 Frame Side Panel Front of Vehicle 689428 Service Parts Manual Page U-1...
Page 163 DECALS AND LABELS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 164 DECALS AND LABELS www.ezgo.com 601783 689428 Service Parts Manual Page U-3...
Page 165 DECALS AND LABELS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 166 DECALS AND LABELS READ AND OBEY THE FOLLOWING WARNINGS TO DECREASE RISK OF SEVERE INJURY OR DEATH. 664789 Pressing the accelerator pedal releases the parking brake even when the key is in the OFF position; the vehicle may move when the accelerator pedal is pressed. Unintentional movement of the vehicle can cause injury or death. Do not •...
Page 167 DECALS AND LABELS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 168 DECALS AND LABELS Notes: 689428 Service Parts Manual Page U-7...
Page 169 DECALS AND LABELS Notes: 689428 Service Parts Manual Page U-8...
Page 170 CONTACT INFORMATION Owner’s Guides and Repair Manuals are available from a local Distributor, an authorized Branch, Parts & Accessories Department or at www.cushman.txtsv.com Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of...

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