Grizzly G1014Z Owner's Manual
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Grizzly G1014Z Owner's Manual

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MODEL G1014Z/G1014ZX
COMBINATION SANDER
OWNER'S MANuAL
G1014Z
G1014ZX
Copyright © marCh, 2009 By grizzly industrial, inC.
WARNING: NO pORTION Of ThIS MANuAL MAy BE REpRODuCED IN ANy ShApE
OR fORM WIThOuT ThE WRITTEN AppROvAL Of GRIZZLy INDuSTRIAL, INC.
(For models manuFaCtured sinCe 11/07) #Bl11448 printed in taiWan

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  • Page 1 G1014ZX Copyright © marCh, 2009 By grizzly industrial, inC. WARNING: NO pORTION Of ThIS MANuAL MAy BE REpRODuCED IN ANy ShApE OR fORM WIThOuT ThE WRITTEN AppROvAL Of GRIZZLy INDuSTRIAL, INC. (For models manuFaCtured sinCe 11/07) #Bl11448 printed in taiWan...

  • Page 3: Table Of Contents

    ........2 Cleaning ............43 identification ........... 3 unpainted Cast iron ........43 g1014z machine data sheet ......4 lubrication ........... 43 g1014zX machine data sheet ...... 6 SECTION 7: SERvICE ........45 SECTION 1: SAfETy ........9 troubleshooting ...........

  • Page 4: Introduction

    position.

  • Page 5: Identification

    If you have never used this type of machine or equipment before, WE STRONGLy RECOMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

  • Page 6: G1014Z Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G1014Z COMBINATION SANDER 6" X 48" BELT 9" DISC Z SERIES Product Dimensions: Weight................................117 lbs. Length/Width/Height..........................30 x 24 x 56 in.
  • Page 7 Other Specifications: Country Of Origin ..............................Taiwan Other Specifications: Warranty ................................1 Year Serial Number Location ............ID Label on Front of Stand, Above Grizzly Nameplate Country Of Origin ..............................Taiwan Awards ........................Wood Magazine Best Value 1998 Warranty ................................1 Year Assembly Time ............................

  • Page 8: G1014Zx Machine Data Sheet

    The information contained herein is deemed accurate as of 4/5/2009 and represents our most recent product specifications. Model G1014ZX PAGE 1 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. model g1014z/g1014zX (mfg. 11/07+)
  • Page 9 The information contained herein is deemed accurate as of 4/5/2009 and represents our most recent product specifications. Model G1014ZX PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. model g1014z/g1014zX (mfg. 11/07+)
  • Page 10 The information contained herein is deemed accurate as of 4/5/2009 and represents our most recent product specifications. Model G1014ZX PAGE 3 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. model g1014z/g1014zX (mfg. 11/07+)

  • Page 11: Section 1: Safety

    Safety Instructions for Machinery model g1014z/g1014zX (mfg. 11/07+)
  • Page 12 -10- model g1014z/g1014zX (mfg. 11/07+)

  • Page 13: Safety For Belt And Disc Sanders

    If normal safety pre- failure to do so could result in serious per- sonal injury, damage to equipment, or poor cautions are overlooked or ignored, serious personal injury may occur. work results. -11- model g1014z/g1014zX (mfg. 11/07+)

  • Page 14: Section 2: Circuit Requirements

    2. recommended plug types. NOTICE Extension Cords The Model G1014Z/G1014ZX is prewired for 110v operation. If you plan to operate your using extension cords may reduce the life of the machine at 220v, the motor must be rewired motor.

  • Page 15: Section 3: Setup

    Otherwise, filing a freight claim can be difficult. When you are completely satisfied with the condi- tion of your shipment, inventory the contents. -13- model g1014z/g1014zX (mfg. 11/07+)

  • Page 16: G1014Z Inventory

    G1014Z Inventory the following is a description of the main com- ponents shipped with the model g1014z. lay the components out to inventory them. Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully.

  • Page 17: G1014Zx Inventory

    B. shelf ............1 hardware (not shown) figure 8. Cabinet inventory. • hex nuts 5/16"-18 (Cabinet) ......4 • hex Bolts ⁄ "-18 x 1" (Cabinet) ....4 ⁄ " (Cabinet) ......4 • Flat Washers -15- model g1014z/g1014zX (mfg. 11/07+)

  • Page 18: Hardware Recognition Chart

    Recognition Chart -16- model g1014z/g1014zX (mfg. 11/07+)

  • Page 19: Clean Up

    Children and visitors may be seriously injured if unsuper- vised around this machine. Figure 10. T23692 Orange Power Degreaser. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use. -18- Model G1014Z/G1014ZX (Mfg. 11/07+)

  • Page 20: Mounting To Shop Floor

    Bolting to Concrete floors Mobile Base lag shield anchors with lag bolts (figure 11) and you can mount the model g1014z to the model anchor studs are two popular methods for anchor- g7314 (shown below) or the g1014zX to the ing an object to a concrete floor.

  • Page 21: Mounting To Workbench

    Workbench Assembly you can mount your model g1014z/g1014zX the model g1014z stand can be assembled with to a workbench through the holes in the base, the included feet or mounted directly to a concrete instead of using the included stand or cabinet.
  • Page 22 Brace figure 19. stand assembled. Final tighten all the fasteners on the stand. tighten the lock nuts on the feet. short upper Braces figure 17. short upper and lower braces fastened to leg assembly. -20- model g1014z/g1014zX (mfg. 11/07+)

  • Page 23: G1014Zx Cabinet Assembly

    With the help of an assistant, lift the head- place the stand flat on its side, but do not lay stock onto the stand (g1014z) or the cabinet it down on the switch or door handle. (g1014zX), and align the mounting holes in the sander unit and the stand or cabinet.
  • Page 24 26. set screw locations on sanding disc plate. figure 23. g1014z sander fastened to stand align the keyway on the plate with the drive (view from underneath stand). shaft key, then slide the plate onto the shaft, as shown in figure 27.
  • Page 25 32. the rod should pro- trude about 6 ⁄ " from the side of the base. table support figure 30. installing sanding disc onto cast iron ⁄ " plate. figure 32. installing table support rod. -23- model g1014z/g1014zX (mfg. 11/07+)
  • Page 26 49 for more details). 17. adjust the miter gauge slot parallel with the sanding disc (refer to instructions on page 50 for more details), then insert the miter figure 34. installing work table onto table gauge. support rod. -24- model g1014z/g1014zX (mfg. 11/07+)
  • Page 27 37. Quick release lever installed. 20. move the quick release lever toward the motor, slide the sanding belt over the lever and onto the idler roller and drive rollers, then center the belt on the rollers (see figure 38). -25- model g1014z/g1014zX (mfg. 11/07+)
  • Page 28 41). do not connect the sander to the power until indicated in the Test Run section on page 29. motor Cord power Cord figure 43. Correct clearance between backstop and belt. figure 41. motor cord connected to power cord. -26- model g1014z/g1014zX (mfg. 11/07+)

  • Page 29: Calibrating Miter Gauge

    45. example of sanding belt centered on repeat Steps 1–5 in a similar manner to cali- main roller. brate the miter gauge to the belt if you set up the sander for vertical sanding. tighten the tracking control knob lock nut. -27- model g1014z/g1014zX (mfg. 11/07+)

  • Page 30: Dust Collection

    Consult an expert or purchase a good dust collection "how-to" book. the model g1014z/g1014zX features a 2" dust port and a 2 ⁄ " dust port that can be connected to a dust collector or a dust collection system, using the components shown in figure 46.

  • Page 31: Test Run

    Call tech support for machine from power when investigating or help. correcting potential problems. -29- model g1014z/g1014zX (mfg. 11/07+)

  • Page 32: Section 4: Operations

    Regardless of the content in this section, paddle switch Grizzly Industrial will not be held liable for accidents caused by lack of training. figure 51. paddle switch location on g1014z. -30-...

  • Page 33: Operation Overview

    ON, and while holding the workpiece with both hands, the operator gradually eases the workpiece into the belt or the left side of the sanding disc. -31- model g1014z/g1014zX (mfg. 11/07+)

  • Page 34: Sanding Tips

    While sanding, these objects can become dislodged and tear the sanding the model g1014z/g1014zX uses a 6" x 48" belt. always visually inspect your workpiece sanding belt and a 9" sanding disc.

  • Page 35: Horizontal & Edge Sanding

    Edge Sanding make sure the sanding belt is tensioned —if it is not already tight. make sure the belt tracking is correctly set (see Tracking Belt on page 40). turn the sander ON. -33- model g1014z/g1014zX (mfg. 11/07+)

  • Page 36: Contour Sanding

    -34- model g1014z/g1014zX (mfg. 11/07+)

  • Page 37: Disc Sanding

    Note: To prevent burning the workpiece and over- loading the sanding disc, move the workpiece slowly back and forth from the left side of the sanding disc to the center. figure 60. example of 90° disc sanding. -35- model g1014z/g1014zX (mfg. 11/07+)

  • Page 38: Vertical Sanding

    67. top rotation nut mounting figure 64. location of top rotation lock nut. Bracket set screws Bottom rotation nut figure 67. Work table installed for vertical sanding. figure 65. location of bottom rotation lock nut. -36- model g1014z/g1014zX (mfg. 11/07+)
  • Page 39 —if the distance is the same, no adjustments need to be made. 10. tighten the mounting bracket set screws to secure the support rod. -37- model g1014z/g1014zX (mfg. 11/07+)
  • Page 40 72–75 for examples of horizontal belt sanding. figure 74. example of vertical face and edge sanding. figure 72. example of end grain sanding. figure 75. example of sanding round workpiece in vertical position. -38- model g1014z/g1014zX (mfg. 11/07+)

  • Page 41: Changing Sanding Belt

    lever.

  • Page 42: Tracking Belt

    Changing Sanding Disc the aim of tracking the belt is to keep it centered on the rollers. the model g1014z/g1014zX accepts 9" diameter paper-backed pressure sensitive adhesive (psa) To track the belt: discs (refer to Accessories on page 41). make sure the belt is properly pre-tracked To change the sanding disc: (refer to pre-Tracking Belt on page 27).

  • Page 43: Section 5: Accessories

    Compatible with safety glasses! figure 79. pro-stik Belt Cleaners. ® figure 81. half-mask respirator with disposable cartridge filters. -41- model g1014z/g1014zX (mfg. 11/07+)
  • Page 44 510 CFm of air. measures 30 ⁄ " x 24" x 12 ⁄ ". figure 85. g2405 safety push Blocks. figure 83. g5955 air Filter. -42- model g1014z/g1014zX (mfg. 11/07+)

  • Page 45: Section 6: Maintenance

    SECTION 6: MAINTENANCE Cleaning Always disconnect power to the machine before Cleaning the model g1014z/g1014zX is relatively performing maintenance. easy. Vacuum excess wood chips and sawdust, failure to do this may and wipe off the remaining dust with a dry cloth.
  • Page 46 (see oil onto the shaft (see figure 86). move the work figure 87). table back and forth to distribute the oil. rocker plate figure 87. rocker plate lubrication. figure 86. table support rod lubrication. -44- model g1014z/g1014zX (mfg. 11/07+)

  • Page 47: Section 7: Service

    8. tighten disc hub or replace disc. 9. motor bearings at fault. 9. test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 10. Work table support rod rubbing on motor. 10. adjust table support rod. -45- model g1014z/g1014zX (mfg. 11/07+)

  • Page 48: Machine Operation

    1. sander not secured properly to stand 1. tighten fasteners that mount sander to stand excessively. (g1014z) or cabinet (g1014zX). (g1014z) or cabinet (g1014zX). 2. stand not stable on floor. 2. secure stand to floor, reposition to level surface, or shim stand.

  • Page 49: V-Belt Tension & Replacement

    " sion if necessary. re-install the cast iron plate onto the drive shaft and secure with the set screws, close and secure the pulley cover, then re-install the work table. figure 88. Checking belt tension. -47- model g1014z/g1014zX (mfg. 11/07+)

  • Page 50: Sanding Belt Tension

    (refer to move the quick release tension lever toward Tracking Belt on page 40 for further detail). the motor to tighten the sanding belt. -48- model g1014z/g1014zX (mfg. 11/07+)

  • Page 51: Pulley Alignment

    —if there is a gap between the straightedge pointer, position the red scale pointer over the and one of the pulleys, that pulley needs to "0" mark on the angle scale, then re-tighten be adjusted. proceed to Step 6. the screw. -49- model g1014z/g1014zX (mfg. 11/07+)

  • Page 52: Miter Slot-Disc Parallelism

    90º square in the miter slot, as shown in figure 95. figure 95. Checking miter slot parallelism with sanding disc. -50- model g1014z/g1014zX (mfg. 11/07+)

  • Page 53: Section 8: Wiring

    The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -51- model g1014z/g1014zX (mfg. 11/07+)

  • Page 54: G1014Z Wiring Diagram

    G1014Z Wiring Diagram MOTOR (Prewired 110V) figure 96. g1014z motor wiring. MOTOR (Wired 220V) 5-15 PLUG (Included) 110V figure 97. g1014z switch wiring. 220V 6-15 PLUG (As Recommended) READ ELECTRICAL SAFETY -52- model g1014z/g1014zX (mfg. 11/07+) ON PAGE 51!

  • Page 55: G1014Zx Wiring Diagram

    The motor wiring shown here is current at the time of printing; however, always use the diagram on the inside of junction box cover when rewiring your motor. 220V 6-15 PLUG (As Recommended) READ ELECTRICAL SAFETY -53- model g1014z/g1014zX (mfg. 11/07+) ON PAGE 51!

  • Page 56: Section 9: Parts

    SECTION 9: pARTS G1014Z Main -54- model g1014z/g1014zX (mfg. 11/07+)

  • Page 57: G1014Z Main Parts List

    G1014Z Main parts List PART # DESCRIPTION PART # DESCRIPTION P1014Z001 DUST COVER P1014Z050 SWITCH PLATE PR03M EXT RETAINING RING 12MM PN07 HEX NUT 10-24 P6201-2RS BALL BEARING 6201-2RS P1014Z052 BASE P1014Z004 DRIVER ROLLER SHAFT G8988 GRIZZLY SAFETY PADDLE SWITCH...

  • Page 58: G1014Z Stand

    DESCRIPTION REF PART # DESCRIPTION P1014Z104 MACHINE ID LABEL P1014Z133 ABRASION INJURY HAZARD P1014Z128 MODEL # LABEL G1014Z PLABEL-57 GLASSES/RESPIRATOR 2W X 3.3H PLABEL-12B READ MANUAL 3.7W X 2H NS 7/05 PLABEL-62 DISCONNECT 110V 2W X 3.3H PPAINT-1 GRIZZLY GREEN TOUCH UP PAINT...

  • Page 59: G1014Zx Main

    G1014ZX Main -57- model g1014z/g1014zX (mfg. 11/07+)

  • Page 60: G1014Zx Main Parts List

    43-5 P1014Z043-5 S CAPACITOR COVER P1014Z126 LOCK KNOB 10-32 43-6 P1014Z043-6 JUNCTION BOX COVER PW03 FLAT WASHER #10 P1014Z044 LOCK KNOB 1/4-20 X 5/8 PS06 PHLP HD SCR 10-24 X 3/8 P1014Z045 PLASTIC WASHER 1/4-16 -58- model g1014z/g1014zX (mfg. 11/07+)

  • Page 61: G1014Zx Cabinet

    GRIZZLY SAFETY PADDLE SWITCH P1014ZX076 SHELF PSW09-1 PADDLE SWITCH KEY P1014ZX078 SWITCH HOUSING P1014Z058 RUBBER FOOT PLABEL-14 ELECTRICITY LABEL P1014ZX060 MACHINE ID LABEL G9987 GRIZZLY NAMEPLATE- SMALL P1014ZX061 MODEL # LABEL G1014ZX PHTEK24 TAP SCREW #5 X 3/8 -59- model g1014z/g1014zX (mfg. 11/07+)

  • Page 62: G1014Zx Labels

    MuST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REpLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -60-...

  • Page 65: Warranty And Returns

    WARRANTy AND RETuRNS...
  • Page 68 Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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