Grizzly G1015 Owner's Manual
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Grizzly G1015 Owner's Manual

Grizzly G1015 Owner's Manual

Knife blade sander/buffer
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Download this manual See also: Instruction Manual
MODEL G1015
KNIFE BLADE
SANDER/BUFFER
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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Summary of Contents for Grizzly G1015

  • Page 1 MODEL G1015 KNIFE BLADE SANDER/BUFFER OWNER'S MANUAL WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........................2 SECTION 1: SAFETY ........................6 SECTION 2: CIRCUIT REQUIREMENTS ..................9 SECTION 3: SETUP ........................10 SECTION 4: OPERATIONS ......................19 SECTION 5: ACCESSORIES ......................24 SECTION 6: MAINTENANCE......................25 SECTION 7: SERVICE ........................26 SECTION 8: WIRING ........................

  • Page 4: Introduction

    INTRODUCTION Manual Accuracy Contact Info your machine may not exactly match the manual Machine Description www.grizzly.com...
  • Page 5 Identification Figure 1. To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.

  • Page 6: Machine Data Sheet

    Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G1015 KNIFE BELT SANDER / BUFFER Product Dimensions: Weight................................105 lbs. Length/Width/Height......................... 38-3/4 x 29-1/2 x 39 in.
  • Page 7 Belt Info Sanding Belt Width............................2 in. Sanding Belt Length..........................72 - 76 in. Sanding Belt Speed..........................3600 FPM Belt Arm Tilt............................0 - 90 deg. Height Belt Arm Horizontal........................11-1/2 in. Height Belt Arm Vertical..........................39 in. Belt Release..........................Quick Release Drive Roller Type......................Cast Aluminum with R Drive Roller Length............................7 in.

  • Page 8: Section 1: Safety

    SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages.

  • Page 9: Safety Instructions For Machinery

    Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- 16. REMOVE CHUCK KEYS OR ADJUSTING ERLY SUPERVISED PERSONNEL TO TOOLS. OPERATE MACHINERY. 17. DAMAGED MACHINERY. 8. KEEP CHILDREN/VISITORS AWAY. 18. DO NOT FORCE MACHINERY. 9. UNATTENDED OPERATION. 19. SECURE WORKPIECE. 10.
  • Page 10 Additional Safety Instructions for Sander/Buffer FEEDING WORKPIECE. 5. ROTATION DIRECTION. 6. HAND PROTECTION. 2. INSPECTING WORKPIECES. AUXILIARY ATTACHMENTS. 3. ADJUSTMENT, MAINTENANCE, AND SERVICE. 8. PROTECTIVE EQUIPMENT. 9. SANDING DIRECTION. 4. TOOL REST. Like all machinery there is potential danger No list of safety guidelines can be complete. when operating this machine.

  • Page 11: Section 2: Circuit Requirements

    SECTION 2: CIRCUIT REQUIREMENTS 110V Operation Power Connection Device Figure 2 Serious personal injury could occur if you connect the machine to power before com- pleting the setup process. DO NOT connect the machine to the power until instructed later in this manual. Electrocution or fire could result if machine is not Figure 2.

  • Page 12: Section 3: Setup

    SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with Description the controls and opera- tions before starting the Page 13 machine! Wear safety glasses dur- ing the entire setup pro- Page 15 cess!
  • Page 13 Inventory Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes. Inventory: (Figure 3) SUFFOCATION HAZARD! Immediately discard all plas- tic bags and packing materi- als to eliminate choking/suf- focation hazards for children...
  • Page 14 Hardware Recognition Chart...
  • Page 15 Cleanup Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avo i d u sing t h e s e p r o d u c t s to cl e a n machin e r y. Many cleaning solvents toxic inhaled.

  • Page 16: Site Considerations

    Site Considerations Weight Load Physical Environment Machine Data Sheet Space Allocation Electrical Installation See below for working clearances. Lighting Children or untrained people may be seriously injured by this machine. Only install in an access restricted location. Figure 5.
  • Page 17 Mounting Note: During assembly, the position of the sanding arm bracket will change in relation to the motor assembly. DO NOT mount the machine to a surface until instructed to in the setup procedure. Figure 7. Assembly To assemble this machine: Figure 8 Figure 6.
  • Page 18 Figure 11 Figures 9–10 Note: The pivot arm bracket bushing is shipped with a lubricating grease coating on its outside surface. This lubricant will keep the motion of the pivot arm smooth during operation and reduce the wear on the metal- to-metal surfaces.
  • Page 19 Figure 12 Figure 14 Note: The pivot arm and bushing are designed so that the set screws tighten into the grooved surface of the bushing. This keeps the pivot arm from sliding off the bushing when using the tilt feature. Figure 14.

  • Page 20: Test Run

    Figure 17 Note: When the sanding belt is installed and properly tensioned, there should be no more than ⁄ " between the tool rest and the belt to Step 16 ensure the workpiece will not become trapped Figure 16 between the rest and belt during operation. Test Run Troubleshooting Page 26...

  • Page 21: Section 4: Operations

    WE STRONGLY REC- OMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

  • Page 22: Sanding Belt

    Sanding Belt Tensioning Sanding Belt Note: If you use the optional Model G9242 10" drive wheel, you need to use a sanding belt that is longer than the included 72" belt. Figure 19 Installing Sanding Belt Figure 18 Note: To prevent the belt seam from catching on the workpiece, install the belt so that the Figure 19.

  • Page 23: Adjusting Sanding Belt Tracking

    Figure 20 Figure 21 Figure 20. Note: The lock collar ensures the stability and position of the sanding arm beyond the holding power of the threaded knobs. Figure 21. Adjusting Sanding Belt Tracking Step 4 To adjust the sanding belt tracking:...

  • Page 24: Belt Sanding

    Belt Sanding Figure 23 Note: There are many different techniques for using the sanding belt to grind and sharpen knives. Accessories Page 24 Whichever one you use, make sure that you hold the knife firmly and ease it into the belt without excessive pressure to ensure a safe operation.
  • Page 25 Auxiliary Figure 25 Attachments Accessories Page 24 Figure 26 Figure 25. To position the sanding arm assembly hori- zontally: Figure 26. Note: The installation of attachments other than buffing wheels do not require the flanges. Figure 27 Note: If you will be using the contour of the drive wheel for sanding or grinding, remove the tool rest assembly so that it will not inter- fere with the operation.

  • Page 26: Section 5: Accessories

    SECTION 5: ACCESSORIES Sanding Belts for the Model G1015, 2" x 72" Laminated Sisal Buffing Wheels G2744—Aluminum Oxide, 60 Grit G2745—Aluminum Oxide, 100 Grit G2746—Aluminum Oxide, 150 Grit G2747—Aluminum Oxide, 220 Grit G4872—Silicon Carbide, 80 Grit H4699—6"D x ⁄ "T x ⁄...

  • Page 27: Section 6: Maintenance

    SECTION 6: MAINTENANCE Lubrication Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Schedule Figure 32 Daily Check: Monthly Check: Figure 32. Cleaning...

  • Page 28: Section 7: Service

    SECTION 7: SERVICE Troubleshooting Page 29 Page 21 Page 20 Page 20 Page 20...
  • Page 29 Page 21 Page 23 Page 25...

  • Page 30: Section 8: Wiring

    SECTION 8: WIRING Wiring Safety Instructions SHOCK HAZARD. WIRE/COMPONENT DAMAGE. MOTOR WIRING. MODIFICATIONS. CAPACITORS/INVERTERS. WIRE CONNECTIONS. CIRCUIT REQUIREMENTS. EXPERIENCING DIFFICULTIES. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

  • Page 31: Wiring Diagram

    Wiring Diagram ON/OFF Button Motor Start Capacitor 300M 125V 110V NEMA 5-15 Plug (As Recommended) Figure 33. READ ELECTRICAL SAFETY ON PAGE 28!

  • Page 32: Section 9: Parts

    SECTION 9: PARTS Main REF PART # DESCRIPTION REF PART # DESCRIPTION P1015001 BASE P1015017 CORD CLAMP P1015002 MOTOR CASE 17-1 P1015017-1 STRAIN RELIEF PS11 PHLP HD SCR 5/16-18 X 1-1/4 PS13 PHLP HD SCR 10-24 X 1-1/4 PLW01 LOCK WASHER 5/16 PWRCRD110L POWER CORD 16GA/3W 73"L PN02 HEX NUT 5/16-18...
  • Page 33 Sanding Assembly Breakdown...
  • Page 34 Sanding Assembly Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION P1015029 WHEEL FLANGE 73.2 X 16.1 X 2.8MM PCAP07 CAP SCREW 5/16-18 X 3/4 PN03 HEX NUT 3/4-16 PSS10 SET SCREW 1/4-20 X 5/8 32A P1015032A PIVOT ARM MOUNTING BRACKET PN05 HEX NUT 1/4-20 33B P1015033B PIVOT BRACKET W/BUSHING V3.12.95...

  • Page 35: Machine Labels

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

  • Page 39: Warranty And Returns

    WARRANTY AND RETURNS...
  • Page 40 Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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