Flavel Pure FPRG**RN2 Installation And Maintenance Instructions Manual
Flavel Pure FPRG**RN2 Installation And Maintenance Instructions Manual

Flavel Pure FPRG**RN2 Installation And Maintenance Instructions Manual

Decorative fuel effect gas fire
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Pure
DECORATIVE FUEL EFFECT GAS FIRE
Installation and Maintenance Instructions
Hand these instructions to the user
Model No's FPRG**RN2 is for use on Natural Gas (G20) at a supply
pressure of 20 mbar in G.B. / I.E.
NB: "**" refers to fascia colour variant

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Summary of Contents for Flavel Pure FPRG**RN2

  • Page 1 Pure DECORATIVE FUEL EFFECT GAS FIRE Installation and Maintenance Instructions Hand these instructions to the user Model No’s FPRG**RN2 is for use on Natural Gas (G20) at a supply pressure of 20 mbar in G.B. / I.E. NB: “**” refers to fascia colour variant...
  • Page 2: Table Of Contents

    CONTENTS Section 1 Information and Requirements PAGE Appliance Information Conditions of Installation Flue and chimney suitability Fireplace opening Shelf position Flue / chimney inspection Chimney opening & catchment space Installation with or without a flue liner Spillage Monitoring System Section 2 Installation of Fire Unpacking the fire Installing the combustion chamber...
  • Page 3: Information And Requirements

    SECTION 1 INFORMATION AND REQUIREMENTS APPLIANCE INFORMATION Model FPRG**RN2 “**” denotes fascia variant Gas Type Main injectors (1 off) Size 400, Cat 82 Pilot Type Copreci 21100 / 141 Max. Gross Heat Input : 6.9 kW Min. Gross Heat Input : 4.2 kW Cold Pressure : 20.0 +/-1.0 mbar...
  • Page 4: Conditions Of Installation

    INSTALLATION REQUIREMENTS CONDITIONS OF INSTALLATION It is the law that all gas appliances are installed only by a CORGI Registered Installer, in accordance with these installation instructions and the Gas Safety (Installation and Use) Regulations 1998 as amended. Failure to install appliances correctly could lead to prosecution.
  • Page 5: Fireplace Opening

    FIREPLACE OPENING This fire is designed to be installed without a fire surround, in a “hole in the wall” type installation. The opening must be manufactured from non-combustible material and have a temperature rating of at least 150 o c. If a heating appliance is fitted directly against a wall without the use of a fire surround or fire place all combustible material must be removed from behind the “Pure”...
  • Page 6: Chimney Opening & Catchment Space

    There must be no leakage of smoke through the structure of the chimney during or after the smoke pellet test and it is important to check inside upstairs rooms adjacent to the chimney / flue. Check the chimney pot / terminal and general condition of the brickwork or masonry.
  • Page 7: Installation With Or Without A Flue Liner

    INSTALLATION WITH OR WITHOUT A FLUE LINER Ensure that if installing this product into a brick built chimney, the chimney has been fully swept prior to proceeding with the installation. Any flue liner must have a minimum temperature rating of T250. The effective flue height must be a minimum of 4 metres if using 125mm diameter liner and as with all hole in the wall type room heater, please ensure that you are measuring the effective flue height from the top of the combustion chamber, not...
  • Page 8: Installation Of Fire

    SECTION 2 INSTALLATION OF FIRE UNPACKING THE FIRE Carefully lift the fire out of the carton. Remove the loose item packaging carefully from the front of the appliance. Check the contents as listed :- Packing Check List 1 off Combustion chamber, collection hood, spigot outlet & heat baffle 1 off Spigot outlet hood / debris deflector 1 off...
  • Page 9: Installing The Combustion Chamber

    INSTALLING THE COMBUSTION CHAMBER Establish which type of flue you are intending to install the fire in to :- 225 x 225mm (9 inch x 9 inch) lined brick built chimneys 125mm (5 inch) diameter lined brick or stone flue A spillage test must always be carried out to check satisfactory clearance of flue products, regardless of the type of flue the appliance is being fitted to.
  • Page 10: Preparation Of The Combustion Chamber Opening (Chimney)

    PREPARATION OF THE COMBUSTION CHAMBER OPENING (INTO EXISTING CHIMNEY BREAST) An opening should be constructed to the following dimensions in the existing chimney breast. See fig. 3 below Fig. 3 Lintle must project 150mm See note on either side of the bottom of page opening if 6 regarding...
  • Page 11: Preparation Of The Combustion Chamber Opening (Stud Wall)

    PREPARATION OF THE COMBUSTION CHAMBER OPENING (INTO STUDDED WALL) USING A 125MM FLUE LINER. All combustible parts of the studwork must be set at the distances as shown below in Fig. 5 & 6. Fig. 5 125mm flue liner required Minimum 50mm at sides Minimum 50mm at rear Combustion Chamber...
  • Page 12: Connection Of Flue Liner To Combustion Chamber

    FITTING THE COLLECTION HOOD, HEAT DEFLECTOR AND CONNECTION OF THE FLEXIBLE FLUE LINER (125MM DIA.) AND The complete collection hood assembly and heat bafflecan be fitted / removed from inside the product by removal of the 12 retaining screws, as shown below in fig.
  • Page 13: Connection Of Spigot Outlet Hood / Debris Deflector

    FITTING THE SPIGOT OUTLET HOOD / DEBRIS DEFLECTOR AND HEAT BAFFLE (INSTALLING WITHOUT FLUE LINER) If fitting without a flue liner, into a chimney that is has had it’s soundness assured by testing, and is less than 10 metres in height on an external wall or 12 metres on an internal wall, then the appliance can be fitted with the flue spigot outlet hood as supplied.
  • Page 14: Installation Of The Gas Supply

    INSTALLATION OF THE GAS SUPPLY (INTO STUDDED WALL OR EXISTING CHIMNEY BREAST) Before installing the combustion chamber, decide from which side or if a rear connection to the gas supply is required. Plan the pipe run to enter the firebox from the left, right or rear and connect to the inlet elbow.
  • Page 15: Gas Tightness And Inlet Pressure

    GAS TIGHTNESS AND INLET PRESSURE Remove the pressure test point screw from the inlet elbow and fit a manometer. Turn on the main gas supply and carry out a gas tightness test. Depress both the round buttons on the handset. The fire will then commence its ignition sequence and will light to high.
  • Page 16: Fitting The Fuel-Bed Gravel

    IMPORTANT NOTE - FLAVEL PURE “BLACK” BEFORE PROCEEDING TO LIGHT THE APPLIANCE, ENSURE THAT THE PROTECTIVE FILM COVERING THE INNER REAR PANEL HAS BEEN REMOVED.
  • Page 17: Lighting The Appliance

    SECTION 3 COMMISSIONING OF THE FIRE LIGHTING THE APPLIANCE The control valve is positioned on the left hand side of the fire when viewed from the front. To operate the appliance automatically via the remote control handset, ensure that the on / off switch is switched to the “on” position as shown below in Fig.
  • Page 18 Fig. 17 “LED” handset light “UP” button “DOWN” / “STANDBY” “STAR” / “OFF” button button To reduce the heat input, press the “DOWN / STANDBY” button until the flame reduces to the low rate heat input setting (4.2kW). If you continue to hold the “DOWN / STANDBY”...
  • Page 19: Checking For Clearance Of Combustion

    CHECKING FOR CLEARANCE OF COMBUSTION PRODUCTS Close all doors and windows in the room. Light the fire and allow to run for approximately 5 minutes on high position. After approximately 5 minutes hold a smoke match as shown at the lower front edge of the draught divereter, as shown below in Fig.
  • Page 20: Maintenance

    SECTION 4 MAINTENANCE Servicing Notes Servicing should be carried out annually by a competent person such as a CORGI registered engineer. The service should include visually checking the chimney and fire opening for accumulations of debris and a smoke test to check for a positive up-draught in the chimney.
  • Page 21: Removal Of The Oxy-Pilot Assy

    mounting plate retaining screws and lift clear. 4.2.4 Remove the valve retaining screws at the front below the valve. Disconnect the gas supply and remove the 4 off burner retaining screws. The entire burner and gas valve train can then be lifted clear. Disconnect pilot, main and injector pipes and disconnect the wiring loom thermocouple and ignition wire, the valve can then be removed.
  • Page 22: Parts Shortlist

    The handset uses one LR61 (9v) and should be replaced by removing the cover on the rear of the handset. ENSURE THE BATTERIES ARE CONNECTED TO THE CORRECT POLARITY POSITVE (+), NEGATIVE (-) PARTS SHORTLIST Replacement of any other parts must be carried out by a competent person such as a CORGI registered gas installer.

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