Table of Contents
Related Manuals for Flavel FSCC12MN
Summary of Contents for Flavel FSCC12MN
- Page 1 MC & SC COAL EFFECT GAS FIRE Installation and Maintenance Instructions Hand these instructions to the user Model No. FSCC12MN, FSCC23MN, FSCC42SN, FSCC53SN are only for use on Natural Gas (G20) at a supply pressure of 20 mbar in G.B. / I.E.
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Page 2: Table Of Contents
CONTENTS Section 1 Information and Requirements PAGE Appliance Information Conditions of Installation Flue and chimney suitability Fireplace / surround suitability Shelf position Chimney inspection Fire place opening / catchment space Fitting to Chair bricks Precast Flues Metal Flue boxes 1.10 Hearths 1.11 Spillage Monitoring System... -
Page 3: Information And Requirements
Push Button Piezo (MC models) 1.5V Battery Generator (SC models) Electrode Spark Gap 4.0mm Weight (with fender) 19.5 kg FSCC42SN / FSCC53SN 19.0 kg FSCC12MN / FSCC23MN Fire box Dimensions (with trim fitted) Width : (with standard trim, no spacer) 480mm Height :... -
Page 4: Conditions Of Installation
INSTALLATION REQUIREMENTS CONDITIONS OF INSTALLATION It is the law that all gas appliances are installed only by a CORGI Registered Installer in G.B, in accordance with these installation instructions and the Gas Safety (Installation and Use) Regulations 1998 as amended. Failure to install appliances correctly could lead to prosecution. -
Page 5: Fireplace / Surround Suitability
FIREPLACE / SURROUND SUITABILITY The fire must only be installed on a hearth it must not be installed directly onto carpet or other combustible floor materials. The fire is suitable for fitting to non-combustible fire place surrounds and propri- etary fire place surrounds with a temperature rating of at least 150 o c. If a heating appliance is fitted directly against a wall without the use of a fire surround or fire place all combustible material must be removed from behind the trim. -
Page 6: Fire Place Opening / Catchment Space
There must be no leakage of smoke through the structure of the chimney during or after the smoke pellet test and it is important to check inside upstairs rooms adjacent to the chimney / flue. Check the chimney pot / terminal and general condition of the brickwork or masonry. - Page 7 Table A - Installation Depth Requirements for a Flavel Stirling being installed into a brick built chimney, requiring 12.0 litres of debris collection volume (fig. 2) Opening Width (mm) Minimum Depth Required (mm) 330 (minimum opening width) 440 (maximum opening width) For example, if the appliance was to be fitted into a 400mm wide opening, the depth required would be 189mm.
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Page 8: Fitting To Chair Bricks
1.7 FITTING TO FIREPLACES WITH EXISTING CHAIRBRICKS AND CONVENTIONAL BRICKBUILT CHIMNEYS This appliance is suitable for use in fireplaces fitted with an existing chairbrick without the need for removal of the chairbrick, providing the minimum depth of the fireplace exceeds 190mm. If the depth is less than 190mm then the spacer (optional) must be used to give a minimum clearance from the rear of the fire to the rear of the chairbrick of at least 90mm to allow sufficient space for the collec- tion of debris which may fall down the chimney. -
Page 9: Hearths
1.10 HEARTHS This appliance must only be installed on to a concrete or non-combustible hearth. The hearth material must be a minimum thickness of 13mm with the top surface at least 50mm above the floor. The hearth must be fitted symmetrically about the fire opening and have a minimum width of 760mm and a minimum projection of 300mm forwards from the fire opening. -
Page 10: Installation Of Fire
SECTION 2 INSTALLATION OF FIRE UNPACKING THE FIRE Carefully lift the fire out of the carton. Remove the loose item packaging carefully from the front of the appliance. Check the contents as listed :- Packing Check List 1off Fire box / burner assembly 1off Boxed ceramic base, front ceramic rail and fire bed and 19 synthetic coals (2 small, 13 medium &... - Page 11 For manual control models, proceed as follows :- Remove the trim / fret. Remove the burner heat shield from the front of the fire box to allow access to the burner. See fig. 3 below. Fig. 3 Ensure that the hearth is protected from damage and carefully lift the fire box into the fire opening, then slide it back into position.
- Page 12 For slide control models, proceed as follows: Remove the trim. Remove the burner heat shield from the front of the fire box to allow access to the burner. See fig. 5 below. Fig. 5 Ensure that the hearth is protected from damage and carefully lift the fire box into the fire opening, then slide it back into position.
- Page 13 Fig. 6 Unscrew the burner assembly fixing screws at either side of the firebox, and the two fixing screws at the base of the fire (See fig. 7 below). Carefully pull the base of the burner forwards from the fuel-bed support panel.
- Page 14 Continue for all models Whilst the fire box is still in position, decide which side the gas supply is to enter the fire from. If concealed pipe work is required plan the pipe run to enter the fire box through one of the openings in the sides of the fire box below the fuelbed sup- port panel and connect to the isolating / inlet elbow.
- Page 15 IMPORTANT : Sealing of the Gas Unused Gas Pipe Inlet Apertures In line with current CORGI regulations, it is imperative that the gas supply inlet apertures that are not utilised during the installation are sealed with the foil tape as supplied. Failure to seal these inlet apertures could lead to flame reversal, which in turn will damage the burner and control systems of the product.
- Page 16 The preferred method of fixing which is suitable for almost all situations is the cable fixing method which is described in the following section in detail. To fit using the preferred cable method proceed as follows- Mark out and drill 4 off No 14 (6mm) holes in the back face of the fire opening in the positions shown below in fig.
- Page 17 Fig. 11 Evenly tighten the tensioning nuts to tension both cables and pull the fire snugly against the wall. Do not overtighten, it is only necessary to pull the seal up against the sealing face of the wall, it does not need to be compressed.
- Page 18 NOTE : The cable is factory set, and therefore should need no adjustment Refit the front burner heat shield to the sides of the fire box (2 Screws) and secure the trim to the fire using the magnets provided. Before making the final gas connection, thoroughly purge the gas supply pipework to remove all foreign matter, otherwise serious damage may be caused to the gas control valve on the fire.
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Page 19: Gas Tightness & Inlet Pressure (Mc Models)
GAS TIGHTNESS AND INLET PRESSURE (MANUAL CONTROL MODELS) Remove the pressure test point screw from the inlet elbow and fit a manometer. Turn on the main gas supply and carry out a gas tightness test. Depress the control knob and turn anti-clockwise to the position marked pilot. -
Page 20: Assembling Fuel Bed And Commissioning
SECTION 3 ASSEMBLING FUEL BED AND COMMISSIONING ASSEMBLING THE CERAMICS AND FUEL BED NOTE : The position of the fuel-bed components are critical to the performance of the product. Therefore please ensure that the fuel-bed components are positioned as described in the following section prior to requesting a service call due to soot build up, poor flame pattern etc. - Page 21 Fit six of the medium sized coals onto the front ceramic rail, ensuring that they are evenly spaced. Use the recess’s in the front ceramic rail as a guide for placement. (See fig. 15 below) Fig. 15 Select four of the large coals and arrange behind the front row of coals, ensuring that flame paths as indicated below are not interupted.
- Page 22 Select four of the medium coals and arrange along the rear of the fuelbed, using the recesses in the rear of the fuelbed as a guide for placement. (See fig. 17 below) Fig. 17 Select three of the medium sized coals and arrange along the fuelbed behind the second row of large coals, as shown below in Fig.
- Page 23 Select the two smallest coals and position to fill the gaps at each end of the third row of coals, as shown. (See below fig. 19 below.) Fig. 19 The exact position and fit of the coals may be finely adjusted to give the most pleasing and random appearance.
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Page 24: Lighting The Appliance (Mc Models)
LIGHTING THE APPLIANCE (Manual Control Models) Turn on the gas isolation tap. Depress the control knob and turn anti-clockwise to the position marked pilot. Hold in the control knob for a few seconds to purge the pipe work. Continue to hold-in the control knob and press the igniter button. If the burner does not light, continue to press the igniter button until ignition occurs. -
Page 25: Checking For Clearance Of Combustion Products
The gas control can be moved from the High to Low position to give the desired heat output. To turn the fire off, FULLY raise the control lever to the OFF position. WARNING : If the fire goes out for any reason or is turned off and it isnecessary to re-light the fire it is important to allow the fire to cool for 3 minutes before attempting to re-light it. -
Page 26: Maintenance
Servicing Notes Servicing should be carried out annually by a competent person such as a CORGI registered engineer. This is a condition of the Flavel guarantee schemes. The service should include visually checking the chimney and fire opening for accumulations of debris and a smoke test to check for a positive up-draught in the chimney. -
Page 27: Removal Of The Control Tap
Removing the Control Tap from the fire. 4.3.1 Remove the burner assembly as in section 4.1. 4.3.2 Pull the control knob off the control tap spindle. 4.3.3 Loosen and remove the three gas pipe retaining nuts from the control tap and release the ends of the gas pipes from the control tap body. Loosen and remove the thermocouple securing nut from the end of the control tap. -
Page 28: Removal Of The Battery Ignitor
4.5.3 Isolate the gas supply and remove the inlet pipe from the appliance inlet elbow. To allow burner removal, the control lever operating cable must be removed. The control lever operating cable can be seen running across the base of the fire, below the burner. To release the cable, unscrew the cable securing screw located in the centre of the aluminium operating arm and pull the cable out from its fixing hole. -
Page 29: Removing The Oxy-Pilot Assembly
4.7.2 Replace in the reverse order using a 1.5V AA Alkaline Battery. Removing the Oxy-Pilot Assembly Note: Because this appliance is fitted with an atmosphere sensing ‘Oxy- Pilot’ it is not possible to replace the thermocouple separately, because the thermocouple position is factory set to a tight tolerance. Any replacement of parts on the pilot requires a complete new pilot assembly. - Page 30 4.9.2 Hold the hexagonal control lever cable locking bush with a spanner and unscrew the locking screw using a 2mm allen key to release the cable from the control lever. The control cable can now be removed from the cable guide tubes. 4.9.3 To fit the replacement cable, thread the end of the new cable into the long length of p.t.f.e.
- Page 32 PARTS SHORTLIST Replacement of any other parts must be carried out by a competent person such as a CORGI registered gas installer. The part numbers of the user replaceable parts are as follows, these are available from BFM Europe Ltd. who may be contacted at the address shown on the rear cover.