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Flavel Vesta Installation, Maintenance & User Instructions

Inset fuel effect gas fire
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Vesta
INSET FUEL EFFECT GAS FIRE
Installation, Maintenance & User Instructions
Hand these instructions to the user following installation
Model No's FVTC**MN, FVTP**MN, FVTC**RN & FVTP**RN are only
for use on Natural Gas (G20) at a supply pressure of 20 mbar in G.B.
/ I.E.
** denotes colour variant

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  • Page 1 Vesta INSET FUEL EFFECT GAS FIRE Installation, Maintenance & User Instructions Hand these instructions to the user following installation Model No’s FVTC**MN, FVTP**MN, FVTC**RN & FVTP**RN are only for use on Natural Gas (G20) at a supply pressure of 20 mbar in G.B.

  • Page 2: Table Of Contents

    CONTENTS Section 1 Information and Requirements PAGE Appliance Information Conditions of Installation Flue and chimney suitability Fireplace / surround suitability Shelf position Chimney inspection Fire place opening / catchment space Fitting to Chair bricks Precast Flues Metal Flue boxes 1.10 Wall / Hearth Mounting 1.11 Spillage Monitoring System...

  • Page 3: Information And Requirements

    SECTION 1 INFORMATION AND REQUIREMENTS APPLIANCE INFORMATION Model FVTC**MN, FVTP**MN, FVTC**RN & FVTP**RN Gas Type Main injectors (2 off) Size 235 Pilot Type S.I.T. Oxystop YA OP 9022 (MC & RC) Max. Gross Heat Input : 6.5 kW Min. Gross Heat Input : 4.2 kW Cold Pressure : FVTC / P**MN - 20.0 +/-1.0 mbar...

  • Page 4: Conditions Of Installation

    INSTALLATION REQUIREMENTS CONDITIONS OF INSTALLATION It is the law that all gas appliances are installed only by a CORGI Registered Installer, in accordance with these installation instructions and the Gas Safety (Installation and Use) Regulations 1998 as amended. Failure to install appliances correctly could lead to prosecution.

  • Page 5: Fireplace / Surround Suitability

    FIREPLACE / SURROUND SUITABILITY The fire must not be installed directly onto carpet or other combustible floor materials. See page 9 for further details regarding hearth panels. The fire is suitable for fitting to non-combustible fire place surrounds and proprietary fire place surrounds with a temperature rating of at least 150 o c. If a heating appliance is fitted directly against a wall without the use of a fire surround or fire place all combustible material must be removed from behind the trim.

  • Page 6: Fire Place Opening / Catchment Space

    There must be no leakage of smoke through the structure of the chimney during or after the smoke pellet test and it is important to check inside upstairs rooms adjacent to the chimney / flue. Check the chimney pot / terminal and general condition of the brickwork or masonry.
  • Page 7 Table A - Installation Depth Requirements for a Flavel Vesta being installed into a brick built chimney, requiring 12.0 litres of debris collection volume (Fig. 2). Opening Width (mm) Minimum Depth Required (mm) 350 (minimum opening width) 400 (maximum opening width) For example, if the appliance was to be fitted into a 400mm wide opening, the depth required would be 155mm.

  • Page 8: Fitting To Chair Bricks

    1.7 FITTING TO FIREPLACES WITH EXISTING CHAIRBRICKS AND CONVENTIONAL BRICKBUILT CHIMNEYS This appliance is suitable for use in fireplaces fitted with an existing chairbrick without the need for removal of the chairbrick, providing the minimum depth of the fireplace exceeds 190mm. If the depth is less than 190mm then the spacer (optional) must be used to give a minimum clearance from the rear of the fire to the rear of the chairbrick of at least 90mm to allow sufficient space for the collec- tion of debris which may fall down the chimney.

  • Page 9: Wall / Hearth Mounting

    1.10 WALL / HEARTH MOUNTING This appliance must be fitted on a flat, non-combustible base of minimum thickness 12mm. In addition, a non-combustible hearth or physical barrier should be provided in front of the fire. With “hole in the wall” type installations, where it may be desirable not to fit a hearth panel or physical barrier, the product may be installed in accordance with Document J of the building regulations so that every part of theflame or incandescent material is at least 225mm above the floor level.

  • Page 10: Spillage Monitoring System

    1.11 SPILLAGE MONITORING SYSTEM This appliance is fitted with an atmosphere sensing spillage monitoring system in the form of an oxygen sensing pilot. This is designed to shut the fire off in the event of a partial or complete blockage of the flue causing a build up of combustion products in the room in which the fire is operated.

  • Page 11: Installation Of Fire

    SECTION 2 INSTALLATION OF FIRE UNPACKING THE FIRE Carefully lift the fire out of the carton. Remove the loose item packaging carefully from the front of the appliance. Check the contents as listed :- Packing Check List 1off Fire box / burner assembly 1off Boxed ceramic base, 2 piece ceramic front rail 11 synthetic coals or pebbles...

  • Page 12: Preparation Of Firebox Opening

    PREPARATION OF THE FIREBOX OPENING If installing the product into a hole in the wall type installation, create an opening as shown in Fig. 4 below. If installing into a conventional opening with a hearth panel, create an opening as shown in Fig. 5 below. Fig.
  • Page 13 For all models proceed as follows :- Remove the firebox / burner assembly from the packaging. Remove the fuel-bed set from the combustion chamber and store in a safe location. Fig. 6 Remove Fuel-bed Set from Firebox before proceeding with the installation Remove the firebox mounting plate from the rear face of the firebox assembly by unscrewing the M5 retaining screws as shown below in Fig.
  • Page 14 The firebox mounting plate should then be secured to the fireplace opening as created in section 2.3, via the mounting holes as indicated below in Fig. 8. Fig. 8 500mm 7mm Base Centre Hole 250mm Only 20mm 430mm 20mm 215mm Drill 8 off holes in the positions as indicated, and secure the firebox mounting plate to the fireplace opening.
  • Page 15 For manual control versions, remove the 4 off burner mounting screws as shown below in Fig. 9 Fig. 9 4 off Burner Retaining screws For remote control versions, remove the 2 off burner mounting screws as shown below in Fig. 10 Fig.
  • Page 16 Continue for all models Decide which side the gas supply is to enter the fire from. If concealed pipe work is required plan the pipe run to enter the fire box through one of the openings in the sides of the fire box below the fuelbed support panel and connect to the isolating / inlet elbow.
  • Page 17 IMPORTANT : Sealing of the Gas Unused Gas Pipe Inlet Apertures In line with current CORGI regulations, it is imperative that the gas supply inlet apertures that are not utilised during the installation are sealed with the foil tape as supplied. Failure to seal these inlet apertures could lead to flame reversal, which in turn will damage the burner and control systems of the product.
  • Page 18 The preferred method of fixing which is suitable for almost all situations is the cable fixing method which is described in the following section in detail. The fire may be secured using the cable method as described below, or alternatively, in installations where the cable method is not suitable (eg. loose masonary in rear of fire opening), refer to section c) of item 2.3 and use heavy duty fixings (not supplied) to secure the firebox mounting plate to the wall.
  • Page 19 Fit a screwed nipple on to each of the cables and pull hand tight up against the tensioning screw, then secure each nipple with a flat bladed screwdriver. See fig. 15 below Fig. 15 Evenly tighten the tensioning nuts to tension both cables and pull the fire snugly against the wall.

  • Page 20: Gas Tightness And Burner Pressure (Mc Models)

    GAS TIGHTNESS AND BURNER PRESSURE (MANUAL CONTROL MODELS) Remove the pressure test point screw from the inlet elbow and fit a manometer. Turn on the main gas supply and carry out a gas tightness test. Depress the control knob and turn anti-clockwise to the position marked pilot.

  • Page 21: Assembling Fuel Bed And Commissioning

    SECTION 3 ASSEMBLING FUEL BED AND COMMISSIONING NOTE : The position of the fuel-bed components are critical to the performance of the product. Therefore please ensure that the fuel-bed components are positioned as described in the following section prior to requesting a service call due to soot build up, poor flame pattern etc.
  • Page 22 Place the right hand front coal rail moulding onto the front ceramic rail support and locating pins as shown below in Fig. 18. Fig. 18 Fit four large coals behind the ceramic front rails as shown below in Fig. 19 Fig.
  • Page 23 Select three of the small coals and fit onto the ribs of the fuel-bed base. See fig. 20 below Fig. 20 Select the remaining four small coals and arrange along the rear of the fuelbed, directly behind the third row of coals. See fig. 21 below. Fig.
  • Page 24 Ensure the coals sizes are correctly positioned as shown in Fig 22 below. “L” denotes “large” coals and “S” denotes small coals. If any coals are missing, please contact your retailer. Do not proceed with the installation. Fig. 22 Ensure the flame paths are un-interrupted as shown below in Fig. 23. If necessary, make minor adjustments to the coal positions to ensure the flame paths indicated by the arrows are available.
  • Page 25 To ensure that the release of fibres from these R.C.F (Refractory Ceramic Fibre) articles is kept to a minimum, during installation and servicing we recommend that you use a HEPA filtered vacuum to remove any dust accumulated in and around the appliance before and after working on the appliance.

  • Page 26: Assembling The Ceramics And Fuel Bed (Pebble Models)

    ASSEMBLING THE CERAMICS AND FUEL BED (PEBBLE MODELS) NOTE : The position of the fuel-bed components are critical to the performance of the product. Therefore please ensure that the fuel-bed components are positioned as described in the following section prior to requesting a service call due to soot build up, poor flame pattern etc.
  • Page 27 Place the right hand front pebble rail moulding onto the front ceramic rail support and locating pins as shown below in Fig. 26 Fig. 26 Fit pebbles A, B, C, & D behind the ceramic front rails as shown below in Fig.
  • Page 28 Select pebbles E, F & G and fit onto the ribs of the fuel-bed base. See fig. 28 below. Fig. 28 Select pebbles H, I, J & K and arrange along the rear of the fuelbed, directly behind the third row of coals. See fig. 29 below. Fig.
  • Page 29 Warning : Use only the pebbles supplied with the fire. When replacing the pebbles remove the old pebbles and discard them. Fit a complete set of pebbles of the correct type. Do not fit additional pebbles or any pebbles other than a genuine replacement set. To ensure that the release of fibres from these R.C.F (Refractory Ceramic Fibre) articles is kept to a minimum, during installation and servicing we recommend that you use a HEPA filtered vacuum to remove any dust...

  • Page 30: Fitting The Fascia

    FITTING THE FASCIA (All models) Hook the fascia over the top of the mounting flange as shown below in Fig. 30 Fig. 30 Hook fascia over the mounting lip on the firebox Open the controls access door. Located at the bottom left and right hand sides of the fireox base are two fascia retaining screw points.

  • Page 31: Lighting The Appliance (Mc Models)

    LIGHTING THE APPLIANCE (Manual Control Models) Turn on the gas isolation tap. Depress the control knob and turn anti-clockwise to the position marked pilot. Hold in the control knob for a few seconds to purge the pipe work. Continue to hold-in the control knob and press the igniter button. If the burner does not light, continue to press the igniter button until ignition occurs.
  • Page 32 Switch the MANUAL control disc to the “on” position. (Image above shows “MANUAL” control disc set in the “MAN” position). Switch the main valve knob to the “OFF” position. (Image above shows “MAIN VALVE” knob set in the “OFF” position. Press and hold the “STAR”...

  • Page 33: Checking For Clearance Of Combustion

    Should the handset be misplaced, you can turn the fire off by switching the “ON / OFF” switch to the “OFF” position. CHECKING FOR CLEARANCE OF COMBUSTION PRODUCTS Close all doors and windows in the room. Light the fire and allow to run for approximately 5 minutes on high position.

  • Page 34: Maintenance

    SECTION 4 MAINTENANCE Servicing Notes Servicing should be carried out annually by a competent person such as a CORGI registered engineer. This is a condition of the BFM Europe Ltd. extended guarantee schemes. The service should include visually checking the chimney and fire opening for accumulations of debris and a smoke test to check for a positive up-draught in the chimney.

  • Page 35: Removal Of The Piezo Igniter

    Removing the Piezo Igniter 4.2.1 Remove the burner assembly as in section 4.1 4.2.2 Disconnect the ignition lead from the piezo and unscrew the retaining nut on the rear of the control panel. Withdraw the piezo from the front of the control panel. Reassemble in reverse order and carry out a gas tightness test.

  • Page 36: Removal Of The Burner Assembly (Remote)

    Remote Control Fires - For Diagrams refer to section 2 Removing the RC Burner Assembly (RC models) 4.5.1 Prepare work area (lay down dust sheets etc.) 4.5.2 To remove the fascia, open the controls access door at the bottom of the fascia.

  • Page 37: Removal Of The Batteries In The Ir Reciever

    4.7.3 Loosen the pilot nut and remove the two screws retaining the pilot assembly. Unscrew the thermocouple from the gas valve. 4.7.4 Re-assemble in reverse order, Refit the coals referring to section 3 for the correct coal layout. The fascia can now be replaced by hooking it over the top flange of the mounting frame and securing via the two screws, accessed through the controls opening door.
  • Page 38 PARTS SHORTLIST Replacement of parts must be carried out by a competent person such as a CORGI registered gas installer. The part numbers of the replaceable parts are as follows, these are available from BFM Europe Ltd. who may be contacted at the address shown below.

  • Page 39: Conditions Of Installation

    SECTION FIVE - USER INSTRUCTIONS 5.1 INSTALLATION INFORMATION CONDITIONS OF INSTALLATION It is the law that all gas appliances are installed only by a competent (e.g. CORGI Registered) Installer, in accordance with the installation instructions and the Gas Safety (Installation and Use) Regulations 1998. Failure to install appliances correctly could lead to prosecution.
  • Page 40 ABOUT YOUR NEW VESTA The Flavel Vesta coal & pebble effect gas fires incorporate a unique and highly developed fuel bed which gives the realism of a loose coal layout combined with realistic flames and glow. The use of durable ceramic material in the construction of the fuelbed components ensures long and trouble free operation.

  • Page 41: Operating The Fire (Mc Models)

    The ceramic fuel bed remains hot for a considerable period after use and sufficient time should be allowed for the fire to cool before cleaning etc. 5.2.1 OPERATING THE FIRE (MANUAL CONTROL MODELS) The controls are located behind the controls access door. The controls, comprise a control valve to adjust the gas flow and a push button piezo igniter.

  • Page 42: Operating The Fire (Rc Models)

    5.2.2 OPERATING THE FIRE - REMOTE CONTROL VARIANTS Open the controls access door. The control valve is positioned in the centre of the fire when viewed from the front. To operate the appliance automatically via the remote control handset, ensure that the on / off switch is switched to the “on” position as shown below in Fig.

  • Page 43: Spillage Monitoring System

    Fig. 2 “LED” handset light “UP” button “DOWN” / “STANDBY” “STAR” / “OFF” button button To reduce the heat input, press the “DOWN / STANDBY” button until the flame reduces to the low rate heat input setting (4.2kW). If you continue to hold the “DOWN / STANDBY”...

  • Page 44: Re-Assembling The Fuel-Bed (Coal Models)

    RE-ASSEMBLING THE CERAMICS AND FUEL BED (COAL MODELS) Place the fuel-bed base centrally on to the fuelbed support and pull fully forwards to the burner. Make sure that the fuelbed base is located centrally in the fire box. Ensure that the fuelbed base is not lodged on the burner.
  • Page 45 Place the right hand front coal rail moulding onto the front ceramic rail support and locating pins as shown below in Fig. 5 Fig. 5 Fit four large coals behind the ceramic front rails as shown below in Fig. 6 Fig.
  • Page 46 Select three of the small coals and fit onto the ribs of the fuel-bed base. See fig. 7 below Fig. 7 Select the remaining four small coals and arrange along the rear of the fuelbed, directly behind the third row of coals. See fig. 8 below. Fig.
  • Page 47 Ensure the coals sizes are correctly positioned as shown in Fig. 9 below. “L” denotes “large” coals and “S” denotes small coals. If any coals are missing, please contact your retailer. Do not proceed with the installation. Fig. 9 Ensure the flame paths are un-interrupted as shown below in Fig. 10. If necessary, make minor adjustments to the coal positions to ensure the flame paths indicated by the arrows are available.
  • Page 48 Warning : Use only the coals supplied with the fire. When replacing the coals remove the old coals and discard them. Fit a complete set of coals of the correct type. Do not fit additional coals or any coals other than a genuine replacement set. To ensure that the release of fibres from these R.C.F (Refractory Ceramic Fibre) articles is kept to a minimum, during installation and servicing we recommend that you use a HEPA filtered vacuum to remove any dust...

  • Page 49: Re-Assembling The Fuel-Bed (Pebble Models)

    ASSEMBLING THE CERAMICS AND FUEL BED (PEBBLE MODELS) NOTE : The position of the fuel-bed components are critical to the performance of the product. Therefore please ensure that the fuel-bed components are positioned as described in the following section prior to requesting a service call due to soot build up, poor flame pattern etc.
  • Page 50 Place the right hand front pebble rail moulding onto the front ceramic rail support and locating pins as shown below in Fig. 13 Fig. 13 Fit pebbles A, B, C, & D behind the ceramic front rails as shown below in Fig.
  • Page 51 Select pebbles E, F & G and fit onto the ribs of the fuel-bed base. See fig. 15 below. Fig. 15 Select pebbles H, I, J & K and arrange along the rear of the fuelbed, directly behind the third row of coals. See fig. 16 below. Fig.

  • Page 52: Cleaning The Fire

    Warning : Use only the pebbles supplied with the fire. When replacing the pebbles remove the old pebbles and discard them. Fit a complete set of pebbles of the correct type. Do not fit additional pebbles or any pebbles other than a genuine replacement set. To ensure that the release of fibres from these R.C.F (Refractory Ceramic Fibre) articles is kept to a minimum, during installation and servicing we recommend that you use a HEPA filtered vacuum to remove any dust...

  • Page 53: Removal & Re-Fitting The Fascia

    REMOVAL AND RE-FITTING THE FASCIA To remove the fascia assembly from the fire, open the controls access door. Located at the bottom left and right hand sides of the fireox base are two fascia retaining screws. Remove these screws and left the fascia clear of the firebox. See Fig.
  • Page 56 Due to our policy of continual improvement and development the exact accuracy of illustrations and descriptions contained in this book cannot be guaranteed Part No. B-105330 Issue 3 BFM Europe Ltd. Trentham Lakes Stoke-on-Trent Staffordshire ST4 4TJ www.bfm-europe.com Telephone - General Enquiries : (01782) 339000 Telephone - Service : (0844) 7700169...

This manual is also suitable for:

Vesta fvtp**mn seriesVesta fvtc**mn seriesVesta fvtp**rn seriesVesta fvtc**rn series

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