Caliper Reassembly - Suzuki GSX-R1000K5 Service Manual

CALIPER REASSEMBLY

Reassemble the caliper in the reverse order of disassembly. Pay
attention to the following points:
• Clean the caliper bores and pistons with specified brake fluid,
especially the dust seal grooves and piston seal grooves.
 Specification and classification: DOT 4

* Clean the caliper components with fresh brake fluid
before reassembly. Never use cleaning solvent or
gasoline to clean them.
* Do not wipe the brake fluid off after cleaning the
components.
* When cleaning the components, use the specified
brake fluid. Never use different types of fluid or
cleaning solvent such as gasoline, kerosine the oth-
ers.
* Replace the piston seals and dust seals with new
ones when reassembly. Apply the brake fluid to both
seals when installing them.
PISTON SEAL
• Install the piston seals as shown in the illustration.
O-RING
• Install the new O-ring 1 and reassemble caliper halves.

Replace the O-ring with a new one.
Dust seal
Piston seal
CHASSIS 8-77
Caliper body