Suzuki GSX-R1000K5 Service Manual page 89

VALVE GUIDE SERVICING
• Using the valve guide remover, drive the valve guide out
toward the intake or exhaust camshaft side.
 09916-53310: Valve guide remover/installer
NOTE:
* Discard the removed valve guide subassemblies.
* Only oversized valve guides are available as replacement
parts. (Part No. 11115-29G70)
• Re-finish the valve guide holes in cylinder head with the
reamer and handle.
 09916-33320: Valve guide reamer
09916-34542: Reamer handle

When refinishing or removing the reamer from the
valve guide hole, always turn it clockwise.
• Cool down the new valve guides in a freezer for about one
hour and heat the cylinder head to 100 – 150 °C (212 – 302
°F) with a hot plate.

Do not use a burner to heat the valve guide hole to
prevent cylinder head distortion.
• Apply engine oil to the valve guide hole.
• Drive the valve guide into the hole using the valve guide
installer 1 and attachment 2.
 09916-43211: Valve guide installer/remover 1
09916-53330: Attachment 2
NOTE:
Install the valve guide until the attachment contacts the cylinder
head 3.

Failure to oil the valve guide hole before driving the
new guide into place may result in a damaged guide or
head.
ENGINE 3-35
13.6 mm