Excv Inspection; Excv/Muffler Installation - Suzuki GSX-R1000K5 Service Manual

6-14 EXHAUST SYSTEM
• Remove the EXCV cover 3 and disconnect the two cables
from the EXCV pulley.

EXCV INSPECTION

• Turn the EXCV by hand and check that it moves smoothly.
• If it does not move smoothly, replace the EXCV together with
the muffler body.
• Decarbonize the EXCV if necessary.

* Do not attempt to disassemble the EXCV.
* The EXCV is available only as the muffler body
assembly.

EXCV/MUFFLER INSTALLATION

• Connect the EXCV cables temporarily to the EXCV pulley.
• Adjust the clearance A between the adjuster end and EXCV
pulley to provide 3 mm (0.12 in) and more.
• Adjust the inner cable length of the No.2 cable. (6-9)
• Install the EXCV cover.
• Install the muffler body 1.
 Exhaust pipe connector bolt:
Muffler mounting bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
23 N·m (2.3 kgf-m, 16.5 lb-ft)