MUTOH ValueJet 1604 Manuals

Manuals and User Guides for MUTOH ValueJet 1604. We have 1 MUTOH ValueJet 1604 manual available for free PDF download: Service Manual

MUTOH ValueJet 1604 Service Manual (456 pages)

Mutoh ValueJet 1604 Service Manual

Brand: MUTOH | Category: Printer | Size: 41.39 MB

9 Troubleshooting

16
- Table of Contents
  16
- Introduction
  18
- 1.2 Warnings, Cautions and Notes
  
  19
  - Important Safety Instructions
    19
- 1.3 Important Safety Instructions
  
  25
  - Warning Labels
    25
  - Locations and Types of Warning Labels
    26
2 Product Overview

31
- Introduction
  
  32
- Features
  
  32
- Part Names and Functions
  
  33
  - Front Section
    34
  - Rear Section
    35
  - Winding Unit Section (Optional)
    36
  - Operation Panel
    37
- Plotter Status
  
  40
  - Normal
    40
  - Setup Menu
    40
  - Self-Diagnosis Function
    40
  - Maintenance Mode
    40
  - Selecting Panel Language and Panel Temperature
    41
3 Specifications

43
- Introduction
  44
- Product Specifications
  44
- Interface Specifications
  46
  - Network Interface Specifications
    46
- Options/Supplies List
  46
  - Options
    46
  - Supplies
    46
- Choosing a Place for the Printer
  48
4 Parts Replacement

51
- Introduction
  
  56
- Removing Covers
  
  57
  - Removing Panel Cover
    59
  - Removing Maintenance Cover
    59
  - Removing Maintenance Cover U
    60
  - Removing Side Maintenance Cover R
    61
  - Removing Side Maintenance Cover L
    62
  - Removing Side Top Cover R
    62
  - Removing Side Top Cover L
    64
  - Removing Rear Side Cover
    65
  - Removing Cartridge Cover (Upper)
    67
  - Removing Cartridge Cover (Middle)
    68
  - Removing Side Top Cover R
    69
  - Removing Cartridge Cover (Lower)
    69
  - Removing Switch Cover R
    69
  - Removing Side Top Cover L
    70
  - Removing Switch Cover L
    70
  - Removing
    71
  - Removing Rear Top Cover
    71
    
    Removing Rear Side Cover
    72
    
    Removing Cartridge Cover (Upper)
    73
  - Removing Top Cover
    74
  - Removing Media Guide F (Upper)
    75
  - Removing Media Guide R (Upper)
    78
  - Removing Media Guide R (Lower)
    80
- Replacing Covers
  
  81
- Replacing Board Base (X Rail Section)
  
  90
  - Opening Board Box 64
    91
  - Replacing Power Board Assembly
    92
  - Replacing HEATER CONT Board
    93
  - Replacing HEATER RELAY Board
    95
  - Replacing Cooling Fan (24V) Assembly (for Main Board)
    97
  - Replacing Cooling Fan (24V) Assembly (in Media Guide F)
    99
  - Replacing MAIN Board
    100
  - Replacing MAIN Board
    101
  - Replacing Fuse
    104
  - Replacing Inlet Assembly
    106
- Replacing Board Base Section (y Rail Section)
  
  110
  - Replacing Heater Junction Board Assembly
    110
- Replacing X Rail Section
  
  112
  - Replacing PF Speed Reduction Belt
    112
  - Replacing PF Motor Assembly
    114
  - Replacing PF Encoder Assembly
    116
  - Replacing PF_ENC Scale, PF Speed Reduction Pulley
    117
  - Replacing P_REAR Sensor Assembly
    118
  - Replacing Lever up Sensor
    120
  - Replacing Heater, Thermistor
    121
  - Replacing Suction Fan
    129
  - Replacing Platen Non-Reflective Tape
    131
  - Replacing Media Holder
    131
  - Replacing Flushing Tray
    133
  - Replacing Flushing Absorber
    135
- Replacing y Rail Section
  
  137
  - Replacing Steel Belt
    137
  - Replacing CR Motor Assembly
    140
  - Replacing CR Drive Pulley Assembly
    142
  - Replacing T Fence
    144
  - Replacing CR Origin Sensor
    147
  - Replacing CR Driven Pulley
    149
  - Replacing Steel Bearer
    150
  - Replacing CR_FFC
    152
  - Replacing Pressure Roller
    154
  - Replacing Ink Tube
    155
- Replacing Cursor Section
  
  158
  - Releasing Head Lock
    158
  - Removing CR Board Cover
    159
  - Replacing CR Board Assembly
    159
  - Replacing CR Encoder Assembly
    161
  - Replacing PG Origin Sensor Assembly
    162
  - Replacing Cursor Roller Arm Assembly
    163
  - Removing Print Head Cover
    163
  - Replacing Damper Assembly L_Assy
    165
  - Replacing Damper Assembly L_Assy
    167
  - Replacing Print Head
    167
  - Replacing Print Head
    169
  - Replacing Head FFC
    169
  - Replacing P_EDGE Sensor Assembly
    171
- Replacing Maintenance Section
  
  173
  - Removing Maintenance Inner Cover
    173
  - Replacing Cleaner Head
    174
  - Replacing Maintenance Assembly
    175
  - Removing Cartridge Cover (Middle)
    185
- Replacing IH Section
  
  185
  - Replacing Ink ID Board Assembly
    185
  - Replacing Frame Assembly, Needle
    188
  - Replacing Ink Cartridge Control Cable
    192
  - Replacing Cartridge Holder Assembly
    192
  - Removing Cartridge Cover (Lower)
    193
  - Replacing Two-Way Valve NX
    193
  - Replacing SMC Two-Way Valve
    195
  - Replacing Sub-Tank Lower Absorber Assembly
    196
  - Replacing Sub-Tank Assembly
    197
- Replacing Leg Section
  
  199
  - Replacing Waste Fluid Bottle
    199
- Replacing Roll Media Holder Assembly
  
  201
  - Replacing Roll Media Holder Assembly on the VJ16_L Side
    201
  - Replacing Roll Media Holder Assembly on the VJ16_R Side
    202
- Replacing Winding Unit Section (Option)
  
  203
  - Removing Tension Arm
    203
  - Removing Take-Up Holding Plate
    204
  - Removing Take-Up Cover
    205
  - Replacing Scroller
    207
  - Replacing VJ Take-Up CNT Board Assembly
    209
  - Replacing CR_HP Sensor, Lever Sensor
    215
  - Replacing Peripheral Devices of VJ Take-Up Motor Assembly
    218
5 Self-Diagnosis Mode

221
- Introduction
  
  224
- Preparation
  
  224
  - Preparations on Machine
    224
  - Starting up
    224
- Operations in Self-Diagnosis Mode
  
  226
  - Operating Self-Diagnosis Mode
    226
  - Diagnosis Items in Self-Diagnosis Menu
    228
- Platen Adjustment Menu
  
  230
- Inspection Menu
  
  231
  - Memory Size Menu
    232
  - Version Menu
    233
  - Operation Panel Menu
    234
  - Sensor Menu
    235
  - Encoder Menu
    237
  - Fan Menu
    237
  - History Menu
    238
  - Head Waveform Menu
    241
- Ink Charging Menu
  
  242
5.7 Adjustment Menu

243
- Bi-D 240: 240 Cps
  243
- Bi-D 240B: 240 Cps (Banner)
  243
- Bi-D 320: 320 Cps
  243
- Bi-D 320B: 320 Cps (Banner)
  243
- Prints out a Printing to Align the Nozzle Line Distance
  243
- Uni-D / Bi-D
  243
- Uni-D 240: 240 Cps
  243
- Uni-D 240B: 240 Cps (Banner)
  243
- Uni-D 320: 320 Cps
  243
- Uni-D 320B: 320 Cps (Banner)
  243
- Head Nozzle Check Menu
  245
- Skew Check Menu
  247
- Head Slant Check Menu
  248
- Voltage Adjustment
  253
- Uni-D/Bi-D Low/High Adjustment
  255
- Side Margin Adjustment Menu
  260
- Test Printing Menu
  262
- Headwash Menu
  263
- Headwash Menu 2
  263
- Software Counter Initialization Menu
  264
- Feed Pitch Check Menu
  265
- Solid Print Menu
  266
- Cleaning Menu
  
  267
- Sample Printing Menu
  
  268
- Time Check
  
  271
- Parameter Menu
  
  272
  - Parameter Initialization Menu
    272
  - Parameter Update Menu
    275
  - Servo Setting
    282
- Endurance Running Menu
  
  285
  - CR Motor Endurance Menu
    286
  - PF Motor Endurance Menu
    287
  - Pump Endurance Menu
    288
    
    Print Head Endurance (Nozzle Print) Menu
    289
  - General Endurance Menu
    290
  - Endurance Running Check Menu
    291
- Media Feed Menu
  
  291
- Excontrol Menu
  
  292
  - Version
    293
  - Sensor
    293
  - Mist Fan
    296
  - Heater
    297
  - History
    297
- Paperinitial Menu
  
  298
6 Maintenance Mode 2

299
- Introduction
  299
- Introduction
  
  300
  - Maintenance Menu
    300
    
    Operations in Maintenance Mode
    300
    
    Starting up the Maintenance Mode
    300
  - Maintenance Mode
    300
- Maintenance Menu
  
  301
  - Counter Display Menu
    301
  - Operating Maintenance Mode
    301
    
    Counter Display Menu
    302
  - Counter Initialization Menu
    304
  - Counter Print Menu
    305
  - Media Feed Menu
    305
7 Adjustment

307
- Adjustment Item
  
  309
  - Introduction
    309
- Working with Dedicated Network Software
  
  313
  - Parameter Backup
    315
  - Required Environment
    316
  - Receiving Parameters
    321
  - Firmware Installation
    322
  - Sending Parameters
    328
  - Sub Controller Installation
    329
  - RTC Date & Time Setting
    330
- Steel Belt Tension Adjustment
  
  332
- PF Speed Reduction Belt Tension Adjustment
  
  335
- PF Encoder Assembly Position Adjustment
  
  336
- CR Speed Reduction Belt Tension Adjustment
  
  338
  - Adjustment Procedures
    338
- Head Accuracy Adjustment
  
  341
  - Head Alignment (Horizontal Height)
    341
  - Head Alignment (Vertical Slant)
    343
- PG Height Adjustment
  
  345
- P_EDGE Sensor Sensitivity Adjustment
  
  347
  - Jigs and Tools
    348
- P_REAR Sensor Sensitivity Adjustment
  
  350
  - Jigs and Tools
    351
8 Maintenance

353
- Introduction
  354
- Exploded View
  355
  - Periodical Services
    355
    
    Periodic Replacement Parts
    355
    
    Parts Which Require Inspection/Replacement
    355
  - Part Life Information
    356
  - Jigs and Tools
    357
    
    Required Tools
    357
  - Lubrication/Bonding
    358
  - Transportation of Plotter
    362
9 Troubleshooting

363
- 10 Appendix
  364
- Introduction
  364
- Troubleshooting with Error Messages
  364
- 9.2 Troubleshooting with Error Messages
  365
  - Operation Status
    365
  - Errors with Message
    367
  - Errors Requiring Reboot
    373
    
    Symptoms/Check Items for Mechanical Serious Errors
    378
  - Error Messages During File Transmission
    388
  - Troubleshooting Without Error Messages
    392
  - Initial Operation Problems
    392
  - Media Feed Problems
    402
    
    Removing Media Guide R (Upper)
    403
  - Printing Problems
    404
  - Noise Problems
    423
  - Online Function Problems
    426
  - Other Problems
    428
  - Problems in Using Dedicated Network Software
    430
    
    Wiring Diagram
    433
  - Wiring Diagram
    434
  - Maintenance Part List
    434
    
    Exploded View
    440
    
    A-118 Df
    444
    
    A-114 B-
    446
    
    Leg Assy
    450

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MUTOH ValueJet 1604 Manuals

MUTOH ValueJet 1604 Service Manual (456 pages)

Table of Contents

9 Troubleshooting

1.2 Warnings, Cautions and Notes

1.3 Important Safety Instructions

2 Product Overview

Introduction

Features

Part Names and Functions

Plotter Status

3 Specifications

4 Parts Replacement

Introduction

Removing Covers

Replacing Covers

Replacing Board Base (X Rail Section)

Replacing Board Base Section (y Rail Section)

Replacing X Rail Section

Replacing y Rail Section

Replacing Cursor Section

Replacing Maintenance Section

Replacing IH Section

Replacing Leg Section

Replacing Roll Media Holder Assembly

Replacing Winding Unit Section (Option)

5 Self-Diagnosis Mode

Introduction

Preparation

Operations in Self-Diagnosis Mode

Platen Adjustment Menu

Inspection Menu

Ink Charging Menu

5.7 Adjustment Menu

Cleaning Menu

Sample Printing Menu

Time Check

Parameter Menu

Endurance Running Menu

Media Feed Menu

Excontrol Menu

Paperinitial Menu

6 Maintenance Mode 2

Introduction

Maintenance Menu

7 Adjustment

Adjustment Item

Working with Dedicated Network Software

Steel Belt Tension Adjustment

PF Speed Reduction Belt Tension Adjustment

PF Encoder Assembly Position Adjustment

CR Speed Reduction Belt Tension Adjustment

Head Accuracy Adjustment

PG Height Adjustment

P_EDGE Sensor Sensitivity Adjustment

P_REAR Sensor Sensitivity Adjustment

8 Maintenance

9 Troubleshooting

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