Xerox 8825 Service Manual
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Xerox 8825 Service Manual

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Table of Contents

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See also: Operator's Manual , User Manual
Transmittal Page
Title
Part Number
Product
Service Manual
701P15051
8825/8830 Printer
Status
Date
January 2002
SUPERSEDES
Replaces 701P15050 dated May 1999

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Table of Contents
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Summary of Contents for Xerox 8825

  • Page 1 Transmittal Page Title Part Number Product Service Manual 701P15051 8825/8830 Printer Status Date January 2002 SUPERSEDES Replaces 701P15050 dated May 1999...
  • Page 3 OCUMENT OMPANY XEROX 8825/ 8830 Printer Service Manual CAUTION Certain components in the 8825/ 8830 Printer are susceptible to damage from electrostatic dis- charge. Observe all ESD procedures to avoid com- ponent damage. 701P15051 January 2002...
  • Page 4 NOTICE While every care has been taken in the preparation of this manual, no liabil- ity will be accepted by Xerox Corporation arising out of any inaccuracies or omissions. NOTICE All service documentation is supplied to Xerox external customers for infor- mational purposes only.

  • Page 5: Table Of Contents

    Introduction About this Manual ......................Organization ........................How to Use This Manual ....................Repair Analysis Procedures (RAPs) ................Repair / Adjustment Procedures ..................Introduction 01/02 8825/8830 Printer...
  • Page 6 Introduction 01/02 8825/8830 Printer...

  • Page 7: About This Manual

    Section 1. - Service Call Procedures BSDs. This section contains the following: This manual will enable the Service Representative to repair the 8825/8830 printers. Those • Call Flow Procedure service procedures affected by the 8825 configuration differences will be identified using the •...

  • Page 8: How To Use This Manual

    Do not perform the remaining steps. Section 4. - Repair / Adjustment This section contains the repair and adjustment procedures for the 8825/8830 printers. Section 5. - Parts List This section contains the detailed Parts List for the 8825/8830 printers.

  • Page 9: Repair Analysis Procedures (Raps)

    When the procedure or steps are not affected by a particular modification, they are identified with the statement, W/ O Tag/ MOD, followed by the modification number. The W/ O in the statement indicates that this step must be performed on units assembled without that specific modification. Introduction 01/02 8825/8830 Printer...
  • Page 10 Introduction 01/02 8825/8830 Printer...
  • Page 11 Print Defect Isolation Procedure ..................Workstation Checkout Procedure ................... Status Code Entry Chart ....................Message Display Entry Chart..................1-11 Maintenance Procedures ....................1-12 Callback .......................... 1-15 System Checkout / Final Action System Checkout / Final Action ..................1-17 Service Call Procedures 01/02 8825/8830 Printer...
  • Page 12 Service Call Procedures 01/02 8825/8830 Printer...

  • Page 13: Introduction

    The Final Action is designed to ensure that the print is transported correctly and to ensure that image quality is within specification. Service Call Procedures 01/02 Introduction 8825/8830 Printer...
  • Page 14 Service Call Procedures 01/02 Introduction 8825/8830 Printer...

  • Page 15: Call Flow Procedure

    10. If the Printer Control Panel displays numbers during printer warm up, go to svc.8830prt.2974 in Section 2 of this service manual. 11. If the customers lights flicker when the machine is turned on, go to OF-3 Fuser Ballast RAP. Service Call Procedures 01/02 Call Flow Procedure, Initial Actions/Systems 8825/8830 Printer...

  • Page 16: Print Defect Isolation Procedure

    Ensure that all connectors are seated correctly at the Controller. print length on 36 inch wide paper) and make an internal test print. If 8825/8830 DDS configuration, ensure that the SCSI cable from the Scanner is con- If the defect is still present, go to...

  • Page 17: Status Code Entry Chart

    Roll 2 position sensor C3-05 the media stopped moving Roll 2 motion sensor (Q2); 8825 with Tag/ when feeding from roll 1, 2, or (Q5) 8825 with Tag/MOD 1.1A MOD 90 Roll 3 position sensor...
  • Page 18 Sheet feed sensor error Sheet feed sensor Press power off (0) then The sheet feed sensor was (A21Q2) 8825 with Tag/ power on (1). If problem per- detected to be actuated when MOD 90 sists, replace the firmware. the machine powered up. This Main PWB (A3) 1.1A...
  • Page 19 Toner sensor (A22Q1) and the Main PWB (A3). drive circuit) Out of toner. Main PWB (A3) Main PWB (A3) CAUTION: Fuser must 1.1A be up to temperature before running motors. Service Call Procedures 01/02 Status Code Entry Chart 8825/8830 Printer...
  • Page 20 Driver PWB (A2) 1.1A PERATURE LIMIT signal Main PWB (A3) 10.1 1.1A The ADC/DAC failed POST exceeds it’s limit. LL-57 Power On Self Test SCC Main PWB (A3) fault 1.1A Service Call Procedures 01/02 Status Code Entry Chart 1-10 8825/8830 Printer...

  • Page 21: Message Display Entry Chart

    TONER FAULT CALL Excessive toner Press power off (0), then power on (1). FOR ASSISTANCE sensed problem. If problem persists, go to LL-90 Over- toned Fault RAP. Service Call Procedures 01/02 Status Code Entry Chart, Message Display Entry 8825/8830 Printer 1-11...

  • Page 22: Maintenance Procedures

    Use care when handling the assembly. Replace the grid and/or pin array. Perform ADJ 9.2 Electrostatic Series. Table 2 Xerographic Module INTER TASK REASON TASK ENABLER Service Call Procedures 01/02 Message Display Entry Chart, Maintenance Proce- 1-12 8825/8830 Printer...
  • Page 23 Clean photoreceptor surface with Perform the Photoreceptor Cleaning nents for vellum cause jams. Xerox Film Remover if contaminated. Enhancement procedure in section 6. contamination. Contamination reduces Apply zinc stearate when surface is Use cleaning solvent to remove any...
  • Page 24 Call down, which will cause Ensure that the drive coupling is print quality defects. engaged. Service Call Procedures 01/02 Maintenance Procedures 1-14 8825/8830 Printer...

  • Page 25: Callback

    Replace any part or supply that is past its life. Perform the Final Action. Do Not perform the Maintenance Procedures. Service Call Procedures 01/02 8825/8830 Printer 1-15...
  • Page 26 Service Call Procedures 01/02 1-16 8825/8830 Printer...

  • Page 27: System Checkout / Final Action

    Figure 1 Recording the Print Count Readings Record all activities in the Service Log. Record the Print Count Readings on the Service Call Report. Give appropriate credit to the Customer. Service Call Procedures 01/02 System Checkout / Final Action 8825/8830 Printer 1-17...
  • Page 28 Service Call Procedures 01/02 System Checkout / Final Action 1-18 8825/8830 Printer...
  • Page 29 OF-1 Control Panel RAP ....................2-15 OF-2 Power On Self Test (POST) RAP ................2-15 OF-3 Fuser Ballast RAP....................2-16 Generic RAPs Generic Clutch RAP ......................2-17 Generic Sensor RAP....................... 2-18 Generic Switch RAP......................2-19 Status Indicator RAPs 01/02 8825/8830 Printer...
  • Page 30 Status Indicator RAPs 01/02 8825/8830 Printer...

  • Page 31: C1-04/C2-04/C3-04 Rap

    Check all wiring between A2P208 and A7P1. If the wiring is OK, replace the Driver PWB (A2), PL 1.1A NOTE: Drive Motor PWBs (A24), 8.1, and (A7) are identical and can be exchanged with each other. Replace the Drive Motor PWB (A7), 7.2. Status Indicator RAPs 01/02 C1-04/C2-04/C3-04 RAP 8825/8830 Printer...

  • Page 32: C1-59/ C2-59/ C3-59 Rap

    Position Sensor for shinny or reflective surfaces. If these conditions exist correct the problem by painting the surface with flat black paint or use a black marker to cover the surface. Status Indicator RAPs 01/02 C1-59/ C2-59/ C3-59 RAP 8825/8830 Printer...

  • Page 33: Ll-41/Ll-45 Fuser Warm-Up Fault Rap

    Replace the Fuser Heat Rod, HR1 ( 10.2) The machine has TAG 50 (50Hz only) installed. Repair the wire between terminal G and A1Q1 and A2P213-11 (wire no. 31) Status Indicator RAPs 01/02 LL-41/LL-45 Fuser Warm-up Fault RAP 8825/8830 Printer...

  • Page 34: Ll-42 Thermal Control Rap

    Replace the Thermistor Pad Assembly, 10.4. Check the wiring between Fuser Thermistor, RT1, and the Main PWB, A2. The wires have continuity. Repair the wires. Replace the Main PWB, A2, 1.1A. Status Indicator RAPs 01/02 LL-41/LL-45 Fuser Warm-up Fault RAP, LL-42 Ther- 8825/8830 Printer...

  • Page 35: Ll-43 Fuser Over Temperature Rap

    1.2A. Connect the (+) meter lead to the Driver PWB, A2P201-3 and the (-) meter lead to ground. There is +26 VDC present. Replace the Driver PWB, A2, 1.1A. Status Indicator RAPs 01/02 LL-43 Fuser Over Temperature RAP 8825/8830 Printer...

  • Page 36: Ll-44 Fuser Too Hot Rap

    Check the YEL and GRN wires between the Temperature Limit Thermistor and the Driver PWB, A2, for continuity and for a short to ground. The wires are OK. Repair the wires. Replace the Thermistor Pad Assembly, 10.4. Status Indicator RAPs 01/02 LL-44 Fuser Too Hot RAP 8825/8830 Printer...

  • Page 37: Ll-60/Ll-61 Nvm Fault Rap

    NOTE: If any value recorded in step 1 appears to be incorrect, use the previously recorded value. If there is no previously recorded value, retain the default value. Check/adjust the following: Table 2 ADJ 8.1 Vertical Magnification Status Indicator RAPs 01/02 LL-60/LL-61 NVM Fault RAP 8825/8830 Printer...

  • Page 38: Ll-90 Overtoned Fault Rap

    1): Ensure that the Developer Housing Auger and Drive Gears are not damaged and are installed correctly. Rear Auger Drive Gear Developer Housing Drive Gear Front Auger Drive Gear Figure 1 Developer Housing and Auger Drive Gears Status Indicator RAPs 01/02 LL-90 Overtoned Fault RAP 2-10 8825/8830 Printer...

  • Page 39: Ll-91 Undertoned Fault Rap

    Check for an open or short circuit to ground in the wire connected to A22Q1P1-3. If the wire is OK, replace the Toner Sensor A22Q1, 9.9. Run [9-21-6 Toner Sensor Calibra- tion. Replace the Main PWB, A3, 1.1A. Status Indicator RAPs 01/02 LL-90 Overtoned Fault RAP, LL-91 Undertoned 8825/8830 Printer 2-11...
  • Page 40 1.1A. If the problem persists, enter the code [0926 to reset the NVM. Figure 1 Location of Developer Drive Coupling The Developer Housing Auger and Drive Gears are rotating as the prints are being made. Status Indicator RAPs 01/02 LL-91 Undertoned Fault RAP 2-12 8825/8830 Printer...
  • Page 41 Drive Gear Flange and the Developer Housing Drive Gear flange. Flange Flange Cartridge Drive Motor removed for clarity Rear Auger Drive Gear Developer Housing Drive Gear Front Auger Drive Gear Figure 2 Developer Housing and Auger Drive Gears Status Indicator RAPs 01/02 LL-91 Undertoned Fault RAP 8825/8830 Printer 2-13...
  • Page 42 Status Indicator RAPs 01/02 LL-91 Undertoned Fault RAP 2-14 8825/8830 Printer...

  • Page 43: Of-1 Control Panel Rap

    There is a fault in the printer Replace the Main PWB, A3, 1.1A. the Control Panel or in the port output circuitry. Main PWB A3. Status Indicator RAPs 01/02 OF-1 Control Panel RAP, OF-2 Power On Self Test 8825/8830 Printer 2-15...

  • Page 44: Of-3 Fuser Ballast Rap

    Connect the (+) meter lead to A2P213-6. Connect the (-) meter lead to A2P213-7. Reconnect the Power Cord and switch on the printer. There is +26 VDC present for approximately 5 seconds. Replace the Driver PWB, A2, 1.1A. Status Indicator RAPs 01/02 OF-3 Fuser Ballast RAP 2-16 8825/8830 Printer...

  • Page 45: Generic Clutch Rap

    Check the adjustment of the Clutch (ADJ X.X). If the adjustment is good, replace the Clutch (PL X.X). The Clutch and its circuit appear to be operating normally. Check the adjustment or alignment of the Clutch. Figure 1 Clutch (Generic) Status Indicator RAPs 01/02 Generic Clutch RAP 8825/8830 Printer 2-17...

  • Page 46: Generic Sensor Rap

    Unblock the sensor. There is approximately 0 VDC at J1 pin 3 of the sensor. Replace the sensor. Replace the main PWB. The Sensor and its circuit appear to be operating normally, check the adjustment or alignment of the Sensor. Status Indicator RAPs 01/02 Generic Sensor RAP 2-18 8825/8830 Printer...

  • Page 47: Generic Switch Rap

    Replace the Main PWB (A2) (PL X.X) Replace the Switch (PL X.X) The switch and its circuit appear to be operating normally. check the adjustment or alignment of the switch. Figure 1 Switch (Generic) Status Indicator RAPs 01/02 Generic Switch RAP 8825/8830 Printer 2-19...
  • Page 48 Status Indicator RAPs 01/02 Generic Switch RAP 2-20 8825/8830 Printer...
  • Page 49 3-16 PQ 17 Smears......................... 3-17 PQ 17A Smudge ......................3-17 PQ 18 Spots ........................3-18 PQ 19 Uneven Density....................3-18 PQ 20 Unfused Prints ..................... 3-19 PQ 21 Wrinkle ......................... 3-19 PQ 22 Offsetting......................3-20 Print Quality 01/02 8825/8830 Printer...
  • Page 50 Print Quality 01/02 8825/8830 Printer...

  • Page 51: Print Quality Initialization Procedure

    If the defect has been corrected, go to the Maintenance Activities in the Service Call Pro- cedures in Section 1. If the defect is still present, continue with the other PROBABLE CAUSES. Print Quality 01/02 Print Quality Initialization Procedure, Print Defects 8825/8830 Printer...

  • Page 52: Print Quality Definitions

    This is the darkness and uniformity for a line. Misregistration This is when the distance from the lead edge of the image to the lead edge of the media is not within specification. Print Quality 01/02 Print Quality Definitions 8825/8830 Printer...

  • Page 53: Print Quality General Diagnostics

    [9-55-5]. Select the black squares (A) and use the SIR 495.01 (PN 82P520) reference scale to measure the density. SPECIFICATION: Media - All sites between 1.0 and 1.3 Solid Area Density (SAD) Film - All sites equal to or greater than .85 SAD Print Quality 01/02 Print Quality General Diagnostics, Print Quality 8825/8830 Printer...
  • Page 54 This is the degree to which media is fed at an angle to the print image. Use a wide roll of media and run test pattern [9-55-7]. Measure the distance at B (both places) 70 blocks apart. SPECIFICATION: +/- 0.5% or less Print Quality 01/02 Print Quality Specifications 8825/8830 Printer...
  • Page 55 SPECIFICATION: Horizontal (D1) 812.8 mm +/- 4.06 mm Vertical (D2) 975.4 mm +/- 4.88 mm Cut Accuracy This is the dimension of variance from a true, horizontal cut. SPECIFICATION: +/- 4 mm Print Quality 01/02 Print Quality Specifications 8825/8830 Printer...

  • Page 56: Damaged Media

    Use Xerox-qualified media. caused by a detack corotron. a. Bond media less than 20 lb may perform b. After all media checks, test with fresh Xerox 3. Frayed Side Edge Incorrect media side to 3. Ensure that the media is with less reliability than Xerox 20 lb.

  • Page 57: Print Quality Raps

    9. LED Bar without Tag 28 9. Connect to J307A. incorrectly connected to Main PWB. 10. Toner buildup on Mag- 10. Go to Technical Services netic Roll. Bulletin (TSB 98116) for toner removal procedure. Print Quality 01/02 PQ 1, PQ 2 8825/8830 Printer...

  • Page 58: Pq 3 Bands

    7. Contaminated or damaged 7. Check for foreign objects mag roll. on the mag roll. 8. Defective Transfer/Detack 8. Check / replace the Trans- Corotron. fer / Detack Corotron. ( 9.1). Print Quality 01/02 PQ 3, PQ 4 3-10 8825/8830 Printer...

  • Page 59: Pq 5 Black Prints

    Replace the drum ( 9.3). 6. PJ 330 (Tag 28) or 307A 6. Reseat the connector. (without Tag 28) is not cor- rectly seated. Print Quality 01/02 PQ 5, PQ 6 8825/8830 Printer 3-11...

  • Page 60: Pq 7 Blurred Image

    7. Media transport 7. Ensure that the gap ( 8.4) is set correctly. 8. Heat Roll 8. Check for surface damage. 10.2) 9. Defective drum 9. Replace the drum ( 9.3). Print Quality 01/02 PQ 7, PQ 8 3-12 8825/8830 Printer...

  • Page 61: Pq 9 Deletions (Bands)

    Ensure that the Media heat roll. Replace the heat Transport gap ( 8.4) is roll ( 10.2). set correctly. 6. Media Transport. Ensure that the Media Transport gap ( 8.4) is set correctly. Print Quality 01/02 PQ 9, PQ 10 8825/8830 Printer 3-13...

  • Page 62: Pq 11 Deletions (Spots)

    6. Replace the drum ( 9.3) 7. Media transport Check for correct gap ( 8.4). 8. The Fabric Guide is con- 8. Check/replace the Fabric taminated, wrinkled or incor- Guide ( 10.2). rectly tensioned. Print Quality 01/02 PQ 11, PQ 12 3-14 8825/8830 Printer...

  • Page 63: Pq 13 Light Image

    6. Replace the drum ( 9.3). 7. Media Transport 7. Ensure that the Media Transport gap ( 8.4) is set correctly. 8. Developer Housing Ensure the housing is latched securely. Print Quality 01/02 PQ 13, PQ 14 8825/8830 Printer 3-15...

  • Page 64: Pq 15 Residual Image

    ( 8.2). check erase lamp. 5. Obstruction in media path 5. Check media path. Replace the lamp if necessary 9.5A). 3. Contaminated drum 3. Replace the drum ( 9.3). Print Quality 01/02 PQ 15, PQ 16 3-16 8825/8830 Printer...

  • Page 65: Pq 17 Smears

    Drum Buildup of devel- Push excess devel- oper material on the oper material back lower extrusion of into the housing. the developer hous- rubbing developed image on the drum. Print Quality 01/02 PQ 17, PQ 17A 8825/8830 Printer 3-17...

  • Page 66: Pq 18 Spots

    5. Defective Lower Cleaning 5. Check / replace ( 9.10). Seal 5. Defective drum 5. Clean or replace the drum ( 9.3). Random spots 6. Charge scorotron Clean replace scorotron ( 9.8). Print Quality 01/02 PQ 18, PQ 19 3-18 8825/8830 Printer...

  • Page 67: Pq 20 Unfused Prints

    8.5) and Fabric Guide ( installed correctly ( 8.9). 8.9) for damage. 5. Incorrect fuser temperature 5. Adjust Fuser Temperature ( 10.1). Registration Rolls mis- Replace the rolls as aligned. required ( 8.2). Print Quality 01/02 PQ 20, PQ 21 8825/8830 Printer 3-19...

  • Page 68: Pq 22 Offsetting

    4B. Refer to BSD 7.1 BSD 7.3 to check for correct operation of the paper heat- ers. 5. Damaged or contaminated 5. Clean or replace the Heat heat roll Roll ( 10.2). Print Quality 01/02 PQ 22 3-20 8825/8830 Printer...
  • Page 69 4-92 REP 8.3 Buckle Switch ....................4-24 REP 10.3 Fuser Triac...................... 4-92 REP 8.4 Cut Sheet Media Feed Clutch - 8830 and 8825 with Tag/MOD 90 ....4-25 REP 10.7 Web Oiler Assembly ..................4-93 REP 8.5 Pressure Plates ....................
  • Page 70 Repairs and Adjustments 01/02 8825/8830 Printer...

  • Page 71: Rep 3.1 Main Pwb

    A3 p307B A1P3 Disconnect con- nectors A3P 307B and A1P3. Figure 1 Removing the Controller Attach a Static Wrist Strap between your wrist and the unpainted metal chassis of the Controller. Repairs and Adjustments 01/02 REP 3.1 8825/8830 Printer...
  • Page 72 Pull the 8 plastic fasteners outward and remove the Printer Main PWB. (Figure 3): Remove the NVM integrated circuit from the existing Main PWB. NVM Integrated Circuit Pin 1 locating dot Figure 3 NVM Integrated Circuit Repairs and Adjustments 01/02 REP 3.1 8825/8830 Printer...
  • Page 73 Figure 4 Installing the NVM Integrated Circuit on the new Main PWB Install the new Main PWB over the 8 plastic fasteners. (Press down each plastic fastener to secure the Main PWB.) Repairs and Adjustments 01/02 REP 3.1 8825/8830 Printer...
  • Page 74 Figure 5 Connecting P307A to new Main PWB 10. Connect the remaining connectors and the ground connector to the Main PWB. 11. Check the Xerox BBS to determine the current version of software to be installed on the Main PWB.

  • Page 75: Rep 3.2 High Voltage Power Supply

    Disconnect the Transfer Corotron wire (small connector) Disconnect the Detack Corotron wire (large connector) Remove the three screws Disconnect A25P1 (7 mm hex head) Figure 1 Removing the High Voltage Power Supply Repairs and Adjustments 01/02 REP 3.2 8825/8830 Printer...

  • Page 76: Rep 7.1 Media Supply Drawer

    Switch off the Main Power Switch. Disconnect the Power Cord. NOTE: All three Roll Supply Drawer Assemblies are removed the same way. The 8825 comes with Media Supply Drawer 1 or 2. The customer can order it with 2 drawers or have Drawer 2 retrofitted on site.

  • Page 77: Rep 7.2 Rewind Gear And Rewind Internal Gear

    Pull out the Media Supply Drawer. Remove the roll of media. (Figure 1): Remove the Rewind Gear and the Rewind Internal Gear. Remove the Rewind Remove the E-ring Internal Gear Figure 1 Removing the Rewind Gears Repairs and Adjustments 01/02 REP 7.2 8825/8830 Printer...

  • Page 78: Rep 7.3 Roll Feed Pinch Rolls

    Open the Media Supply Drawer and remove the Media Roll. (Figure 1): Remove the Roll Feed Pinch Rolls. Remove the springs (two Remove the E-rings each Pinch Roll) and the shafts Figure 1 Removing the Roll Feed Pinch Rolls Repairs and Adjustments 01/02 REP 7.3 4-10 8825/8830 Printer...

  • Page 79: Rep 7.4 Roll Feed Drive Rolls

    Remove the appropriate Media Supply Drawer (REP 7.1). Remove the bearing Remove the bearing Remove the E- ring Remove the E-Ring Remove the Drive Rolls Figure 1 Removing the Roll Feed Drive Rolls Repairs and Adjustments 01/02 REP 7.4 8825/8830 Printer 4-11...

  • Page 80: Rep 7.5 Feed Clutch

    E-Ring Remove the chain Remove the E-Ring Move the Motor Bracket to Remove the sprocket relieve the tension on the chain Loosen the screws (2) Figure 1 Removing the Feed Clutch Repairs and Adjustments 01/02 REP 7.5 4-12 8825/8830 Printer...

  • Page 81: Rep 7.6 Rewind Clutch

    Remove the E-ring Move the Motor Bracket to relieve the tension on the chain Remove the sprocket Loosen the screws (2) Remove the E-ring Figure 1 Removing the Rewind Clutch Repairs and Adjustments 01/02 REP 7.6 8825/8830 Printer 4-13...

  • Page 82: Rep 7.7 Motion Sensor

    Disconnect the Figure 2 Reinstalling the Encoder Disk connector Remove the Rewind Housing Remove the screws (3) Remove the Encoder Disk Figure 1 Removing the Motion Sensor Repairs and Adjustments 01/02 REP 7.7 4-14 8825/8830 Printer...

  • Page 83: Rep 7.9 Roll Drive Motor

    Loosen the screws Move the bracket and disconnect the chain from the drive sprocket Figure 1 Removing the Roll Drive Assembly (Figure 2): Remove the bracket from the Roll Drive Motor. Repairs and Adjustments 01/02 REP 7.9 8825/8830 Printer 4-15...

  • Page 84: Rep 7.10A Lower Media Roll Heater

    Switch off the Main Power Switch. Disconnect the Power Cord. Removal Loosen the screws and open the Rear Door. Remove the screws (4) Figure 2 Removing the Roll Drive Motor Bracket Repairs and Adjustments 01/02 REP 7.9, REP 7.10A 4-16 8825/8830 Printer...
  • Page 85 (Figure 1): Remove the Lower Media Roll Heater. Remove the screw Disconnect the connector Remove the Lower Media Roll Heater Figure 1 Removing the Lower Media Roll Heater Repairs and Adjustments 01/02 REP 7.10A 8825/8830 Printer 4-17...

  • Page 86: Rep 7.10B Upper Media Roll Heater

    Slide the Media Roll and lift out the Upper Heater out from Heater Media Roll Heater and Guard Guard Figure 1 Removing the Upper Media Roll Heater REP 7.11 Encoder Disk Repairs and Adjustments 01/02 REP 7.10B, REP 7.11 4-18 8825/8830 Printer...
  • Page 87 Encoder Disk with the opening in the housing Figure 2 Reinstalling the Encoder Disk Remove the Encoder Figure 1 Removing the Encoder Disk Replacement Reinstall the Motion Sensor and the Rewind Housing. Repairs and Adjustments 01/02 REP 7.11 8825/8830 Printer 4-19...

  • Page 88: Rep 8.1 Media Transport Assembly

    Switch off the Main Power Switch. Disconnect the Power Cord. Disconnect the tube NOTE: The art used for this procedure was developed for previous products and may not match the 8825/8830 configuration exactly. Removal Latch the Xerographic Module at the Service Position (REP 9.2).
  • Page 89 Transport towards you Figure 3 Removing the Media Transport Assembly Replacement If a new Media Transport Assembly is being installed, perform the Media Transport to Drum Spacing (ADJ 8.4). Open the Cutter Drawer. Repairs and Adjustments 01/02 REP 8.1 8825/8830 Printer 4-21...
  • Page 90 Developer Assembly Shelf (both ends) Move the Transport in, aligning the pin with the Move the pin into bushing, and release the the locating hole Figure 4 Reinstalling the Media Transport Assembly Repairs and Adjustments 01/02 REP 8.1 4-22 8825/8830 Printer...

  • Page 91: Rep 8.2 Media Exit Switch

    Remove the screw and the Stacker Support. Remove the Media Exit Switch from the bracket. Remove the Front Pivot Assembly Loosen the screws (both sides) Remove the screws (both sides) Figure 1 Removing the Front Pivot Assembly Repairs and Adjustments 01/02 REP 8.2 8825/8830 Printer 4-23...

  • Page 92: Rep 8.3 Buckle Switch

    Carefully pull the Buckle Switch Assembly until the connector can be disconnected. Disconnect the connector. Remove the Buckle Switch from the bracket. Buckle Switch Assembly Figure 1 Removing the Buckle Switch Repairs and Adjustments 01/02 REP 8.3 4-24 8825/8830 Printer...

  • Page 93: Rep 8.4 Cut Sheet Media Feed Clutch - 8830 And 8825 With Tag/Mod 90

    REP 8.4 Cut Sheet Media Feed Clutch - 8830 and 8825 with Tag/MOD 90 Parts List on PL 8.1 WARNING Remove the screw and Disconnect the connec- Switch off the Main Power Switch. Disconnect the Power Cord. the bracket tor from the clutch...

  • Page 94: Rep 8.5 Pressure Plates

    Switch off the Main Power Switch. Disconnect the Power Cord. down (not shown) NOTE: The art used for this procedure was developed for previous products and may not match the 8825/8830 configuration exactly. Removal Latch the Xerographic Module at the Service Position (REP 9.2).
  • Page 95 Figure 2 Reinstalling the Lower Pressure Plate CAUTION Be sure to push the Buckle Switch Actuator down while reinstalling the Upper Pressure Plate in order to prevent damage to the actuator. Repairs and Adjustments 01/02 REP 8.5 8825/8830 Printer 4-27...

  • Page 96: Rep 8.6 Sheet Drive Roll - 8830 And 8825 With Tag/Mod 90

    REP 8.6 Sheet Drive Roll - 8830 and 8825 with Tag/MOD 90 (Figure 2): Remove the Sheet Drive Roll. Parts List on PL 8.3 WARNING Switch off the Main Power Switch. Disconnect the Power Cord. Remove the Sheet Drive Roll NOTE: The art used for this procedure was developed for previous products and may not match the 8825\8830 configuration exactly.

  • Page 97: Rep 8.7 Sheet Pinch Rolls - 8830 And 8825 With Tag/Mod

    REP 8.7 Sheet Pinch Rolls - 8830 and 8825 with Tag/MOD Parts List on PL 8.3 Unlatch the spring (both Remove the spring from ends) under the edge of the channel WARNING Switch off the Main Power Switch. Disconnect the Power Cord.

  • Page 98: Rep 8.8 Media Registration Sensor

    WARNING Switch off the Main Power Switch. Disconnect the Power Cord. NOTE: The art used for this procedure was developed for previous products and may not match the 8825/8830 configuration exactly. Removal Latch the Xerographic Module at the Service Position (REP 9.2).

  • Page 99: Rep 8.9 Fabric Guide

    PL 10.3 WARNING Switch off the Main Power Switch. Disconnect the Power Cord. NOTE: The art used for this procedure was developed for previous products and may not match the 8825/8830 configuration exactly. Removal Lower the Media Transport Cover. (Figure 1): Carefully reach into the Printer and remove the Fabric Guide.

  • Page 100: Rep 8.10 Media Transport Drive Motor

    Remove the Media Transport Assembly (REP 8.1). Remove the Fabric Guide (REP 8.9). Remove the Pressure Plates (REP 8.5). Turn the Media Transport Assembly over. Frame Figure 2 Reinstalling the Fabric Guide Repairs and Adjustments 01/02 REP 8.9, REP 8.10 4-32 8825/8830 Printer...
  • Page 101 (3) Remove the Remove the screws mounting plate and washers (3) Figure 2 Removing the Media Transport Drive Motor Assembly Idler Pulley Remove the Motor Assembly Figure 1 Removing the Motor Repairs and Adjustments 01/02 REP 8.10 8825/8830 Printer 4-33...

  • Page 102: Rep 8.11 Sheet Feed Switch - 8830 And 8825 With Tag/Mod 90

    REP 8.11 Sheet Feed Switch - 8830 and 8825 with Tag/MOD REP 8.12 Registration Pinch Rolls Parts List on PL 8.2 Parts List on PL 8.4 WARNING WARNING Switch off the Main Power Switch. Disconnect the Power Cord. Switch off the Main Power Switch. Disconnect the Power Cord.
  • Page 103 Rotate the screw until it is free end) of the slot Remove the two bearings (one at each end) Remove the Baffle Rotate the Assembly Figure 1 Removing the Baffle Figure 2 Removing the Registration Pinch Rolls Repairs and Adjustments 01/02 REP 8.12 8825/8830 Printer 4-35...
  • Page 104 (one each Reinstall the Registration Pinch end) Roll Assemblies Figure 3 Reinstalling the Registration Pinch Roll Assembly (Figure 4): Reinstall the springs. Complete the reassembly of the Printer and perform the following: Repairs and Adjustments 01/02 REP 8.12 4-36 8825/8830 Printer...

  • Page 105: Rep 8.13 Media Feed Drive Belt

    Reinstall screws (5) Turn the Media Transport Assembly over. Rotate the screw Reinstall the Baffle until it engages the Frame Slot slot Rotate Assembly Figure 4 Reinstalling the Springs Repairs and Adjustments 01/02 REP 8.12, REP 8.13 8825/8830 Printer 4-37...
  • Page 106 Ensure that the belt is over the Idler Pulley. Remove the screws Disconnect the connector Remove the Media Feed Drive Belt Idler Pulley Remove the Motor Assembly Figure 1 Removing the Media Feed Drive Belt Repairs and Adjustments 01/02 REP 8.13 4-38 8825/8830 Printer...

  • Page 107: Rep 8.15 Cutter Home Sensor

    WARNING Switch off the Main Power Switch. Disconnect the Power Cord. NOTE: The art used for this procedure was developed for previous products and may not match the 8825/8830 configuration exactly. Removal Open the Cutter Drawer. (Figure 1): Remove the Cutter Home Sensor.

  • Page 108: Rep 8.16 Exit Roll

    Remove the Exit Roll by moving it to the right until it is free of the bushing on the left side, then lift the roll out of the Front Pivot Assembly Figure 1 Removing the Exit Roll Repairs and Adjustments 01/02 REP 8.16 4-40 8825/8830 Printer...

  • Page 109: Rep 8.17 Registration Drive Roll

    Turn the Media Transport over and remove the screws (2 each side) and the baffle that they secure. Remove the motor Assembly Idler Pulley Figure 1 Removing the Media Feed Drive Belt Repairs and Adjustments 01/02 REP 8.17 8825/8830 Printer 4-41...
  • Page 110 (one each end) Remove the two springs (one Rotate the screw until it is each end) free of the slot Remove the Baffle Rotate the Assembly Figure 2 Removing the Baffle Repairs and Adjustments 01/02 REP 8.17 4-42 8825/8830 Printer...

  • Page 111: Rep 9.1 Xerographic Module

    1): Prepare the Front and Rear Support Brackets for raising the Xerographic Mod- ule to the Service Position. Disconnect A23P1 Perform Steps 1 through 3 for the Rear Support Bracket Figure 1 Preparing the Support Bracket Remove the Web Oiler Assembly (REP 10.7). Repairs and Adjustments 01/02 REP 9.1 8825/8830 Printer 4-43...
  • Page 112 The latches have a 1/4 turn lockout feature that may be used to prevent actuation during reinstallation of the Xerographic Module. When performing the following step, ensure that the spring-loaded feature is active. Repairs and Adjustments 01/02 REP 9.1 4-44 8825/8830 Printer...
  • Page 113 Loosen the wing nut clip out of the way and rotate the gearbox to disengage the bracket from the grom- Figure 4 Moving the Bearing (Left Side) Figure 5 Moving the Bearing (Right Side) Repairs and Adjustments 01/02 REP 9.1 8825/8830 Printer 4-45...

  • Page 114: Rep 9.2 Drum Assembly

    Front Support Bracket. Gear Box Figure 6 Removing the Drum Assembly 12. Using the Handles, lift the Xerographic Module out of the Printer and place it on a stable, flat surface. Repairs and Adjustments 01/02 REP 9.1, REP 9.2 4-46 8825/8830 Printer...
  • Page 115 3 for the Rear Xerographic Module so that the Support Bracket groove on the shaft is captured by the Support Bracket ((Front and Rear) Figure 1 Preparing the Support Bracket Repairs and Adjustments 01/02 REP 9.2 8825/8830 Printer 4-47...
  • Page 116 Figure 4 Moving the Bearing (Right Side) Figure 3 Moving the Bearing (Left Side) Repairs and Adjustments 01/02 REP 9.2 4-48 8825/8830 Printer...

  • Page 117: Rep 9.3 Drum

    1): Carefully place the Drum Assembly, Gear Box down, in a safe place on the floor. Drum Assembly Gear Box Gear Box Figure 5 Removing the Drum Assembly Figure 1 Securing the Drum Assembly Repairs and Adjustments 01/02 REP 9.2, REP 9.3 8825/8830 Printer 4-49...

  • Page 118: Rep 9.4 Cleaner Blade Kit

    If the Drum is being replaced, install a Cleaner Blade Kit (REP 9.4). Reassemble the Drum Assembly. Perform GP 4 Drum Cleaning Enhancement procedure. Reinstall the Drum Assembly. Perform the Electrostatic Series (ADJ 9.2). Repairs and Adjustments 01/02 REP 9.3, REP 9.4 4-50 8825/8830 Printer...
  • Page 119 Xerographic Module Frame Right-hand Seal Photoreceptor Seal Blade Retainer (3) Photoreceptor Seal Channel Cleaner Blade Figure 1 Removing the Cleaner Blade Repairs and Adjustments 01/02 REP 9.4 8825/8830 Printer 4-51...
  • Page 120 Figure 2 Installing the Cleaner Blade Kit (Figure 3): Complete the installation of the remaining two Blade Retainers, positioning them, one at a time, to the left of the first one. Replace the Left-hand Seal. Repairs and Adjustments 01/02 REP 9.4 4-52 8825/8830 Printer...
  • Page 121 Ensure that the seal is flush against the Xerographic Module Frame. Xerographic Module Perform GP 4 Drum Cleaning Enhancement procedure. Frame Left-hand Seal Photoreceptor Seal Cleaner Blade Blade Retainer (3) Figure 3 Installing the Cleaner Blade Kit Repairs and Adjustments 01/02 REP 9.4 8825/8830 Printer 4-53...

  • Page 122: Rep 9.5 Developer Module

    Step 4 Switch off the Main Power Switch. Disconnect the Power Cord. NOTE: The art used for this procedure was developed for previous products and may not match the 8825/8830 configuration exactly. Removal CAUTION Before removing the Developer Module, ensure that there is a clean area on which to place the assembly.
  • Page 123 Module while performing Step Disconnect A2PP1 Press tab and swing down Clamp Bar (one each end) Move the gear to disengage Figure 2 Removing the Developer Module Repairs and Adjustments 01/02 REP 9.5 8825/8830 Printer 4-55...
  • Page 124 Ensure that the gear is free to engage the Developer Module drive gears. NOTE: To ensure that the Toner Cartridge is correctly engaged in the Drive Plate, rotate the cartridge in both directions. Repairs and Adjustments 01/02 REP 9.5 4-56 8825/8830 Printer...
  • Page 125 Drive Hub Pull the plunger and then reinstall the Toner Cartridge Remove the tape Figure 4 Reinstalling the Toner Cartridge Repairs and Adjustments 01/02 REP 9.5 8825/8830 Printer 4-57...

  • Page 126: Rep 9.6 Cartridge Drive Motor

    Remove the screws WARNING Switch off the Main Power Switch. Disconnect the Power Cord. NOTE: The art used for this procedure was developed for previous products and may not match the 8825/8830 configuration exactly. Remove the Mount- ing Plate Removal...

  • Page 127: Rep 9.7 Developer Material

    Loosen the screws WARNING Switch off the Main Power Switch. Disconnect the Power Cord. NOTE: The art used for this procedure was developed for previous products and may not match the 8825/8830 configuration exactly. Removal Remove the Developer Module (REP 9.5).
  • Page 128 (Figure 2): Dump the Developer Material. Magnetic Roll Rotate the gear counterclockwise Rotate the Developer Module Figure 2 Dumping the Developer Material Repairs and Adjustments 01/02 REP 9.7 4-60 8825/8830 Printer...
  • Page 129 Using a vacuum cleaner, clean the housing where the Air Pressure Tubes attach. Remove the Air Remove the Pressure Tube retainer Remove the Grip Remove the gears Ring Remove the screw Remove the Air Pressure Tube Figure 3 Removing the Air Pressure Tubes Repairs and Adjustments 01/02 REP 9.7 8825/8830 Printer 4-61...
  • Page 130 If the factory setting of the augers is changed during the procedure, perform the adjustment procedure, Augers (ADJ 9.6). NOTE: The gears must be reinstalled with the flanges as shown to ensure that all the gears are secured. Repairs and Adjustments 01/02 REP 9.7 4-62 8825/8830 Printer...
  • Page 131 Reinstall the gear Reinstall the gear and the Grip Ring Reinstall the gear Reinstall the Air Pressure Tube Retainer Reinstall the Air Pressure Tube Figure 5 Reinstalling the Air Pressure Tubes Repairs and Adjustments 01/02 REP 9.7 8825/8830 Printer 4-63...
  • Page 132 Reinstall the Sump Shield Figure 6 Reinstalling the Sump Shield in the Developer Module (Figure 7): Reinstall the Top Shield, taking care not to overtighten the screws. Repairs and Adjustments 01/02 REP 9.7 4-64 8825/8830 Printer...
  • Page 133 Drive Hub Pull the Plunger Remove the tape Reinstall the Toner Cartridge while performing Step 2 Figure 8 Reinstalling the Toner Cartridge Repairs and Adjustments 01/02 REP 9.7 8825/8830 Printer 4-65...

  • Page 134: Rep 9.8 Scorotron Pin Kit

    Rotate the screws until they are free of the mount- Disconnect the two ing blocks on the Image Module connectors Figure 2 Removing the Grid Channel Remove the Charge Scorotron Assembly Figure 1 Removing the Charge Scorotron Assembly Repairs and Adjustments 01/02 REP 9.8 4-66 8825/8830 Printer...
  • Page 135 Repeat Steps 1-3 at the opposite end and remove the Pin Array Remove the Pin Array from the tangs of the tor- sion spring Figure 3 Removing the Charge Scorotron Pin Array Repairs and Adjustments 01/02 REP 9.8 8825/8830 Printer 4-67...

  • Page 136: Rep 9.9 Transfer / Detack Corotron

    Switch off the Main Power Switch. Disconnect the Power Cord. Corotron NOTE: The art used for this procedure was developed for previous products and may not match the 8825/8830 configuration exactly. Removal Move the Loosen the screws and open the Rear Cover.

  • Page 137: Rep 9.11 Toner Sensor

    WARNING Switch off the Main Power Switch. Disconnect the Power Cord. NOTE: The art used for this procedure was developed for previous products and may not Remove screws (2) match the 8825/8830 configuration exactly. Removal Remove the Developer Module (REP 9.5).

  • Page 138: Rep 9.12 Toner Cartridge Home Sensor

    PL 9.9 WARNING Switch off the Main Power Switch. Disconnect the Power Cord. NOTE: The art used for this procedure was developed for previous products and may not match the 8825/8830 configuration exactly. Removal Remove the Developer Module (REP 9.5).
  • Page 139 4 Reinstall the gear Position the tab at the bottom Reinstall the motor Reinstall the retainer Reinstall the screws (2) and the Ground Wire Figure 2 Reinstalling the Cartridge Drive PLate Repairs and Adjustments 01/02 REP 9.12 8825/8830 Printer 4-71...

  • Page 140: Rep 9.13 Sump Shield

    Tighten the screws (2) WARNING Switch off the Main Power Switch. Disconnect the Power Cord. NOTE: The art used for this procedure was developed for previous products and may not match the 8825/8830 configuration exactly. Removal Remove the Developer Module (REP 9.5).
  • Page 141 Remove the screws (2) Remove the Top Shield Remove the Sump Shield Remove the Sump Shield from under the edge (full length) Figure 1 Removing the Sump Shield from the Developer Module Repairs and Adjustments 01/02 REP 9.13 8825/8830 Printer 4-73...

  • Page 142: Rep 9.14 Cartridge Drive Plate

    PL 9.9 WARNING Switch off the Main Power Switch. Disconnect the Power Cord. NOTE: The art used for this procedure was developed for previous products and may not match the 8825/8830 configuration exactly. Reinstall the Sump Shield under the edges Removal...
  • Page 143 Remove the screws (2) and the Ground Plate Remove the retainer and gear Loosen the screws (2) Disconnect Remove the screws (2) Remove the Top Shield Figure 1 Removing the Cartridge Drive Plate Repairs and Adjustments 01/02 REP 9.14 8825/8830 Printer 4-75...
  • Page 144 Position the tab at the bottom Reinstall the gear Reinstall the motor Reinstall the screws (2) and the Ground Wire Reinstall the retainer Figure 2 Reinstalling the Cartridge Drive Plate Repairs and Adjustments 01/02 REP 9.14 4-76 8825/8830 Printer...
  • Page 145 3): Reinstall the Top Shield, taking care not to overtighten the screws. Connect M1 Tighten the screws (2) Reinstall the Reinstall the Top Shield screws (2) Figure 3 Reinstalling the Top Shield Reinstall the Developer Module. Repairs and Adjustments 01/02 REP 9.14 8825/8830 Printer 4-77...

  • Page 146: Rep 9.17 Photoreceptor Seal

    Ensure that the seal is flush against the Xerographic Module Frame. Reinstall the Left-hand Seal in the same manner. Blade Retainer (3) Cleaner Blade Figure 1 Removing and Replacing the Photoreceptor Seal Repairs and Adjustments 01/02 REP 9.17 4-78 8825/8830 Printer...

  • Page 147: Rep 9.18 Air Pressure Tubes

    Air Pressure Tubes are attached. Pay special attention to the inside of the bot- NOTE: The art used for this procedure was developed for previous products and may not tom channel. match the 8825/8830 configuration exactly. Removal Remove the Developer Module (REP 9.5).
  • Page 148 Reinstall the gear Reinstall the gear Reinstall the and the Grip Ring gear Reinstall the Air Pressure Tube Retainer Reinstall the Air Pressure Tube Figure 2 Reinstalling the Air Pressure Tubes Repairs and Adjustments 01/02 REP 9.18 4-80 8825/8830 Printer...

  • Page 149: Rep 9.19 Roller Kit

    Remove the High Voltage Power Supply (REP 3.2). Roller NOTE: In the following steps, cut cable ties as necessary in order to remove the harness. Figure 1 Removing the Front Roller Repairs and Adjustments 01/02 REP 9.19, REP 9.20 8825/8830 Printer 4-81...
  • Page 150 Plate. This may be a difficult area during reassembly. Open the Cutter Drawer. Close the Top Cover, open the Developer Module Cover, and remove the two pivot pins shown in Figure 1 andFigure Repairs and Adjustments 01/02 REP 9.20 4-82 8825/8830 Printer...
  • Page 151 Remove the cable from through the hole the clamps Release the Video Cable Figure 3 Disconnecting the video cable from the cable clamps Figure 4 Preparing the Video Cable for Removal Repairs and Adjustments 01/02 REP 9.20 8825/8830 Printer 4-83...
  • Page 152 Pull the Video Cable clamps Image Module through the hole Release the cable Figure 5 Preparing the Video Cable for Removal Figure 6 Preparing the Video Cable Repairs and Adjustments 01/02 REP 9.20 4-84 8825/8830 Printer...
  • Page 153 Wire Figure 8 Preparing the Harness for Removal NOTE: Observe the way that the spring rests on the frame, underneath the cable clamp. This is how the reassembled parts must fit. Repairs and Adjustments 01/02 REP 9.20 8825/8830 Printer 4-85...
  • Page 154 Right Side) Figure 10 Preparing to Remove the Image Module Assembly (View looking at the Rear from the Right Side) 17. Lift out the Image Module Assembly / Pivot Bar combination. Repairs and Adjustments 01/02 REP 9.20 4-86 8825/8830 Printer...
  • Page 155 Replacement Reverse the removal steps for replacement of the Image Module Assembly. Perform Electrostatic Series (ADJ 9.2). Repairs and Adjustments 01/02 REP 9.20 8825/8830 Printer 4-87...

  • Page 156: Rep 10.1 Heat Rod

    1): Disconnect the Heat Rod (Right Side). Remove the screw Remove the bracket Remove the grommet from the grommet Grommet from the Heat Rod Wire Figure 1 Removing the Bracket and Grommet (Right Side) Repairs and Adjustments 01/02 REP 10.1 4-88 8825/8830 Printer...
  • Page 157 Wear gloves or wrap a sheet of paper around the Heat Rod when handling the Heat Rod. Do Rod. not touch the glass section of the Heat Rod. Oil from fingers can cause damage to the Heat Rod. Repairs and Adjustments 01/02 REP 10.1 8825/8830 Printer 4-89...
  • Page 158 Heat Rod through the Heat Roll. Reinstall the Heat Rod Insert the con- nector into the Hub Assembly Reinstall the hub Assembly with the flat sides positioned as shown Figure 4 Reinstalling the Heat Rod Repairs and Adjustments 01/02 REP 10.1 4-90 8825/8830 Printer...
  • Page 159 Connect the connector the bracket and put the wire into the clamp Figure 5 Reinstalling the Bracket (Left side) Figure 6 Reinstalling the Bracket (Right side) Ensure that the Thermistor Pad is clean. Repairs and Adjustments 01/02 REP 10.1 8825/8830 Printer 4-91...

  • Page 160: Rep 10.2 Heat Roll

    Removal NOTE: The art used for this procedure was developed for previous products and may not Remove the two Right Side Covers. match the 8825/8830 configuration exactly. (Figure 1): Remove the Fuser Triac. Removal Remove the Stripper Finger Assembly.

  • Page 161: Rep 10.7 Web Oiler Assembly

    Holding the handles, rotate the rear upward. Lift it and remove. Loosen the two thumbscrews Figure 1 Removing the Stripper Fingers Disconnect P/J4 Figure 1 Removing the Web Oiler Assembly Repairs and Adjustments 01/02 REP 10.7, REP 10.8 8825/8830 Printer 4-93...

  • Page 162: Rep 10.9 Web Oiler

    Roll (rotate to lock) Push the Stripper Finger on until the tab snaps up Supply Roll RH Side Plate Figure 1 Removing the Supply Roll Figure 2 Reinstalling the Stripper Fingers Repairs and Adjustments 01/02 REP 10.8, REP 10.9 4-94 8825/8830 Printer...
  • Page 163 Gear Assembly from the Takeup Roll Spring Stop Disengage the spring from the stop on the Side Plate Figure 2 Removing the Takeup Roll Replacement (Figure 3): Reinstall the Supply Roll. Repairs and Adjustments 01/02 REP 10.9 8825/8830 Printer 4-95...
  • Page 164 Rotate the gear counter- clockwise until the spring is next to the stop Spring Stop Engage the spring with the stop on the LH side Plate Figure 4 Reinstalling the Takeup Roll Repairs and Adjustments 01/02 REP 10.9 4-96 8825/8830 Printer...

  • Page 165: Adj 3.2 Country Configuration

    Enter code [ 0602] in order to adjust the Vertical Magnification. Figure 2 Select the type of media. The following message is displayed. (In this example, bond paper media has been selected.) Repairs and Adjustments 01/02 ADJ 3.2, ADJ 8.1 8825/8830 Printer 4-97...
  • Page 166 Press the Enter button in order to store the value in NVM. Press the Exit button two times. Repeat the check for all the types of media used by the customer. Repairs and Adjustments 01/02 ADJ 8.1 4-98 8825/8830 Printer...

  • Page 167: Adj 8.2 Lead Edge Registration

    Enter code [ 0860] in order to adjust the Lead Edge Registration. Figure 2): Select the type of media. The following message is displayed. (In this exam- ple, bond paper media has been selected.) Repairs and Adjustments 01/02 ADJ 8.2 8825/8830 Printer 4-99...

  • Page 168: Adj 8.3 Cut Length

    Enter code [ 0700] in order to adjust the Cut Length. Enter [ 1] to adjust. Figure 2): Select the type of media. The following message is displayed. (In this exam- ple, bond paper media has been selected.) Repairs and Adjustments 01/02 ADJ 8.3 4-100 8825/8830 Printer...

  • Page 169: Adj 8.4 Media Transport

    Upper Baffle Turnaround Baffle Notch Drum Position shims in notches of Turn- around Baffle Turnaround Baffle iew from Right ide of Printer Figure 1 Checking the Media Transport to Drum Spacing Repairs and Adjustments 01/02 ADJ 8.4 8825/8830 Printer 4-101...
  • Page 170 Figure 3 Adjusting the Media Transport to Drum Spacing Reinstall the Transfer / Detack Corotron. Push the corotron down and in the direction of the Developer Module before tightening the securing screw. Repairs and Adjustments 01/02 ADJ 8.4 4-102 8825/8830 Printer...

  • Page 171: Adj 9.2 Electrostatic Series

    Slide the Electrometer Probe through the hole, into the channel. Determine the center of the Image Module and push the probe along the channel until the probe window is centered on the Image Module. Repairs and Adjustments 01/02 ADJ 9.2 8825/8830 Printer 4-103...
  • Page 172 Enter [0921-3] for the check and adjustment. 1.10 Set the Duty Cycle to 15% using the Previous / Next buttons. 1.13 Turn on the electrometer. 1.02 Record the value on the DMM. 1.03 1.00 Repairs and Adjustments 01/02 ADJ 9.2 4-104 8825/8830 Printer...
  • Page 173 Table 1 Average Light Output Values Bar # Value Bar # Value 1.01 1.06 1.15 1.00 1.02 1.05 1.10 1.12 1.06 1.02 1.01 1.08 1.03 1.01 1.02 1.00 1.00 1.06 1.03 1.05 1.05 1.00 1.01 1.04 Repairs and Adjustments 01/02 ADJ 9.2 8825/8830 Printer 4-105...
  • Page 174 Table 1 Average Light Output Values Table 1 Average Light Output Values Bar # Value Bar # Value 1.05 1.01 1.02 1.00 1.04 1.00 1.02 Repairs and Adjustments 01/02 ADJ 9.2 4-106 8825/8830 Printer...
  • Page 175 Table 1 Average Light Output Values Table 1 Average Light Output Values Bar # Value Bar # Value 1.19 1.00 1.01 1.03 1.00 1.00 Repairs and Adjustments 01/02 ADJ 9.2 8825/8830 Printer 4-107...
  • Page 176 Table 1 Average Light Output Values Table 1 Average Light Output Values Bar # Value Bar # Value 1.01 Repairs and Adjustments 01/02 ADJ 9.2 4-108 8825/8830 Printer...
  • Page 177 Table 1 Average Light Output Values Table 1 Average Light Output Values Bar # Value Bar # Value 1.06 1.00 1.06 1.07 1.01 1.01 1.10 1.03 414‘ 1.00 1.01 Repairs and Adjustments 01/02 ADJ 9.2 8825/8830 Printer 4-109...
  • Page 178 Table 1 Average Light Output Values Table 1 Average Light Output Values Bar # Value Bar # Value 1.01 1.07 1.08 1.00 1.05 1.02 1.02 1.06 1.11 1.03 1.06 1.04 1.03 1.10 1.00 Repairs and Adjustments 01/02 ADJ 9.2 4-110 8825/8830 Printer...

  • Page 179: Adj 9.3 Image Density

    Image Density). Press the Enter button in order to store the value in NVM. Press the Exit button two times. Run the Automatic Tone-up / Tone-down Routine [ 0906]. Repeat the Check. Repairs and Adjustments 01/02 ADJ 9.3 8825/8830 Printer 4-111...

  • Page 180: Adj 9.6 Augers

    Magnetic Roll at an approximate 45 degree angle. Check that the Mix Auger is pointing away from the Magnetic Roll and is approxi- mately horizontal. Mix Auger Developer Auger Magnetic Roll Figure 1 The Correct auger Orientation Repairs and Adjustments 01/02 ADJ 9.6 4-112 8825/8830 Printer...

  • Page 181: Adj 9.5 Toner Cartridge Home Sensor

    Figure 1 Checking the Position of the Toner Cartridge Home Sensor Adjustment Perform the check. NOTE: The Toner Cartridge Home Sensor is threaded. The wires must be disconnected and straightened in order to rotate the sensor for adjustment. Repairs and Adjustments 01/02 ADJ 9.5 8825/8830 Printer 4-113...
  • Page 182 2): Adjust the Toner Cartridge Home Sensor to 2.5 ± 0.5 mm from the plate. Figure 2.5 +/- 0.5 mm Straighten the wires and adjust the sensor Disconnect Q2 Remove the wires from the clamps (2 places) Figure 2 Adjusting the Toner Cartridge Home Sensor Repairs and Adjustments 01/02 ADJ 9.5 4-114 8825/8830 Printer...

  • Page 183: Adj 10.1 Fuser Temperature (Nvm)

    Ensure that the Fuser Thermistor is in positive contact with the Heat Roll. lowing message is displayed. Figure 3): Enter code [ 1060 in order to adjust the Fuser Temperature for bond paper. The following message is displayed. Repairs and Adjustments 01/02 ADJ 10.1 8825/8830 Printer 4-115...

  • Page 184: Adj 10.2 Fuser Temperature (With Probe)

    Press the Exit button two times. Check the following: Vertical Magnification ( 8.1) Lead Edge Registration ( 8.2) Cut Length ( 8.3) Thermal Sensor Figure 1 Connecting the Thermal Sensor to the Temperature Probe Repairs and Adjustments 01/02 ADJ 10.1, ADJ 10.2 4-116 8825/8830 Printer...
  • Page 185 3): Enter code [ 1004 in order to turn on the Heat Rod and bring the Heat Roll to the run temperature. The following message is displayed. Figure 3 Fuser Warm Up Screen Repairs and Adjustments 01/02 ADJ 10.2 8825/8830 Printer 4-117...

  • Page 186: Adj 10.3 Fuser Temperature (With Tape)

    2): Enter code [ 1004 in order to turn on the Heat Rod and bring the Heat Roll to the run temperature. The following message is displayed . Figure 2 Fuser Warm Up Screen Repairs and Adjustments 01/02 ADJ 10.3 4-118 8825/8830 Printer...
  • Page 187 5-11 PL 14.4 Top Cover And Catch Tray Brackets ..............5-44 PL 1.4 Control Console ....................5-12 PL 14.5 Left Side Covers (8825 Only)................5-45 Media Roll Feed Electrical Connectors and Fasteners PL 7.1 Roll Supply Feed Assembly ................. 5-13 PL 15.1 Miscellaneous Electrical Connectors And Fasteners.........
  • Page 188 Parts Lists 01/02 8825/8830 Printer...

  • Page 189: Overview

    210 x 297 Millimetres 148 x 210 Millimetres Auto Duplex American Wire Gauge Electro Magnetic Induction Giga Byte Kilo Byte Mega Byte Millimetres Magneto Optical Drive NOHAD Noise Ozone Heat Air Dirt Parts List Part of Parts Lists 01/02 Introduction 8825/8830 Printer...

  • Page 190: Subsystem Information

    Change Tag Index tells you which kit or piece parts you need. Whenever you install a Tag kit or all the piece parts that make up a Tag, mark the appropriate number on the Tag matrix. Parts Lists 01/02 Subsystem Information 8825/8830 Printer...

  • Page 191: Symbology

    (Figure 2). by the tag number within the circle (Figure 1). Information on the modification is in the Change Tag Index. Figure 2 Without Tag Symbol Figure 1 With Tag Symbol Parts Lists 01/02 Symbology 8825/8830 Printer...
  • Page 192 (Figure 3). Information on the modification is in the Change Tag drawing was the configuration before being changed by the tag number within the circle Index. (Figure 4). Figure 3 Entire Drawing With Tag Symbol Figure 4 Entire Drawing Without Tag Symbol Parts Lists 01/02 Symbology 8825/8830 Printer...

  • Page 193: Pl 1.1A Electrical Control Components/Dc Power Generation (W/O Tag 27)

    Controller Connector (See Note 1) – Main PWB (A3) (Not Spared) (See Note 2) (W/TAG 10) (W/O (REP 3.1) NOTE: 1:- Cable supplied for non-imbeded controllers only. NOTE: 2:- See PL1.1B Item 4. NOTE: Parts Lists 01/02 PL 1.1A 8825/8830 Printer...

  • Page 194: Pl 1.1B Electrical Control Components/Dc Power Generation (W/Tag 27)

    PL 1.1B Item 117K32660 Power Cord (25V PS) 105E13850 Power Supply (5V) 105E13863 Power Supply (25V) 152K36231 Jumper Harness (14 Conductor) 162K23453 Motor Control Harness NOTE: 1: Note cable supplied for non-imbeded controllers only. Parts Lists 01/02 PL 1.1B 8825/8830 Printer...

  • Page 195: Pl 1.2A Ac Electrical Components (W/O Tag 25)

    PL 1.2A Item 117K22761 Power Cord (60HZ) – 117K27550 Power Cord (50HZ) 108E01762 Ground Fault Panel 120E02160 Twist Clamp 120E02150 Twist Clamp 600K60610 AC Module Kit (TAG – Support Bracket (P/O PL 1.2A Item Parts Lists 01/02 PL 1.2A 8825/8830 Printer...

  • Page 196: Pl 1.2B Ac Electrical Components (W/Tag 25)

    PL 1.2B Item 1) (50/60 Hz) – Heat Rod Control PWB (P/O 1.2B Item (W/TAG 604K04430 Fuser Control Kit (PIC) (W/TAG 160K73561 Heat Rod Control PWB Assembly (50 Hz) (W/TAG 162K68390 Interconnect Harness Parts Lists 01/02 PL 1.2B 5-10 8825/8830 Printer...

  • Page 197: Pl 1.3 Dc Electrical Components

    3.2) 054K12300 Fan Duct 127E11240 092E36450 Charge Corotron Label (Red Arrow) 600K60900 Diagnostic Kit – Harness (P/O PL 1.3 Item 162K32650 Folder Enablement Harness 117K26200 Transfer Corotron Harness 117K26191 Detack Corotron Harness Parts Lists 01/02 PL 1.3 8825/8830 Printer 5-11...

  • Page 198: Pl 1.4 Control Console

    (W/TAG – 101K40051 Control Console Assembly (8825) (W/TAG 096E78251 Control Console Label (8830) (W/ – 891E70531 Control Console Label (8825) (W/ – 891E70530 Control Console Label (8825) (W/ – 096E78252 Control Console Label (8830) (W/ – ESD Insulator (P/O PL 1.4 Item –...

  • Page 199: Pl 7.1 Roll Supply Feed Assembly

    7.1) – 050K19612 Roll Supply Drawer Assembly (REP 7.1) 010K01351 Slide 022K28930 Roll Feed Drive Roll (REP 7.4) – Heater Assembly (Not Spared) 126K07330 Heater – Heater Housing (P/O PL 7.1 Item Parts Lists 01/02 PL 7.1 8825/8830 Printer 5-13...

  • Page 200: Pl 7.2 Roll Supply Drives

    – Bracket (P/O PL 7.2 Item 160K23870 Drive Motor PWB 007E16410 Main Drive Sprocket (10T) 023E06750 Chain (8830) – 023E17510 Chain (8825) 007E19071 Sprocket (50T) 121E07510 Clutch (Feed, Rewind) (REP 7.5 7.6) – Rewind Shaft (P/O PL 7.2 Item 005E06810...

  • Page 201: Pl 7.3 Roll Supply Drawer Components (Part 1 Of 4)

    Item – Drawer Frame (P/O PL 7.3 Item – LH Roll Lock (P/O PL 7.3 Item 003E17610 Roll Lock 009E27340 Roll Lock Spring 029E12930 Rewind Shaft 007E14600 Rewind Gear (32T) (REP 7.2) Parts Lists 01/02 PL 7.3 8825/8830 Printer 5-15...

  • Page 202: Pl 7.4 Roll Supply Drawer Components (Part 2 Of 4)

    PL 7.4 Item 003E17610 Roll Lock 009E27340 Roll Lock Spring – RH Cradle Bracket (P/O PL 7.4 Item 029E14750 RH Support Pin 022E11540 Support Roller – Drawer Frame (P/O PL 7.4 Item Parts Lists 01/02 PL 7.4 5-16 8825/8830 Printer...

  • Page 203: Pl 7.5 Roll Supply Drawer Components (Part 3 Of 4)

    PL 7.5 Item 003K07581 Handle 003E39000 Drawer Handle (W/O – 003E39001 Drawer Handle (W/TAG 048K44880 Drawer Cover 038K09190 Paper Guide 121E07680 Magnet 048E39380 Kickplate 891E01960 Drawer Label – 891E01961 Drawer Label (Optional Drawer) Parts Lists 01/02 PL 7.5 8825/8830 Printer 5-17...

  • Page 204: Pl 7.6 Roll Supply Drawer Components (Part 4 Of 4)

    PL 7.1 Item 052K03580 Roll Support Tube Assembly 092E22541 Label (Push Here) 092E36431 Label (Media Lead) – Drawer Frame (P/O PL 7.6 Item 092E22560 Label (Pinch Arrows) 600K89510 Mylar baffle Extension Kit (W/TAG Parts Lists 01/02 PL 7.6 5-18 8825/8830 Printer...

  • Page 205: Pl 7.7 Media Cutter Assembly

    010K01360 Media Cutter Slide 110E02640 Media Cutter Cover Interlock Switch (S1) – Bracket (Not Spared) – Cutter Cover (P/O PL 7.7 Item 011E04470 Cutter Interlock Actuator Lever 413W31054 Bearing 120E02160 Twist Clamp Parts Lists 01/02 PL 7.7 8825/8830 Printer 5-19...

  • Page 206: Pl 7.8 Media Cutter Components

    PL 7.8 Item 130E03250 Cutter Home Sensor (REP 8.15) 423W57550 Drive Belt 020E20680 Drive Pulley (34T) 003E16521 Cutter Latch 009E27340 Latch Spring 127K26580 Cutter Motor – Media Cutter Frame (P/O PL 7.8 Item Parts Lists 01/02 PL 7.8 5-20 8825/8830 Printer...

  • Page 207: Pl 8.1 Media Transport Assembly

    PL 8.1 Media Transport Assembly Item Part Description 423W72201 Sheet Drive Belt 020E13853 Sheet Drive Pulley 026E11970 Shoulder Screw 022K63750 Media Transport Assembly (8825) (W/O (REP 8.1,ADJ 8.1) – 022K49205 Media Transport Assembly (8830) (W/TAG 15), Media Transport Assembly (8825) (W/TAG (REP 8.1,ADJ...

  • Page 208: Pl 8.2 Media Registration Components

    009E32500 Pinch Roll Spring – Turnaround Baffle (P/O PL 8.2 Item 009E32480 Registration Support Spring 006K17441 Registration Drive Roll (REP 8.17) 413W31054 Bearing – Media Transport Frame (P/O 8.2 Item 016E08931 Bushing Parts Lists 01/02 PL 8.2 5-22 8825/8830 Printer...

  • Page 209: Pl 8.3 Cut Sheet Feed Components

    Media Transport Frame (P/O 8.3 Item 019E14350 Drag Brake (8830), Drag Brake (8825) (W/TAG 006K15682 Sheet Drive Roll (8830) (REP 8.7), Sheet Drive Roll (8825) (W/TAG (REP 8.7) – Sheet Support Assembly (P/O 8.3 Item – Sheet Lower Baffle (P/O PL 8.3...

  • Page 210: Pl 8.4 Media Transport Components

    PL 8.4 Item 019E07100 Cable Clip – Sheet Upper Baffle (P/O PL 8.4 Item 110K03731 Sheet Feed Switch (8830), Sheet Feed Switch (8825) (W/TAG – Switch Bracket (P/O PL 8.4 Item 049E54980 Sensor Bracket – Exit Support (P/O PL 8.4 Item...
  • Page 211 Description 127K17882 Photoreceptor Drive Assembly – Photoreceptor Drive (P/O PL 9.1 Item 005K04151 Coupling 126K05992 Xerographic Module Assembly (60 (REP 9.1) – 126K07152 Xerographic Module Assembly (50 (REP 9.1) 053E04750 Ozone Filter Parts Lists 01/02 PL 9.1 8825/8830 Printer 5-25...

  • Page 212: Xerographic Module

    PL 9.2 Item 005K04201 LH Hub 230W00652 Wing Nut 007E01340 Toner Auger Drive Gear 030E16161 Ground Clip – Bearing (P/O PL 9.2 Item 001R00535 Photoreceptor (REP 9.3) 604K00440 Foam Damper Kit (3/Kit) Parts Lists 01/02 PL 9.2 5-26 8825/8830 Printer...

  • Page 213: Pl 9.3 Image Module Assembly

    – Pin (P/O PL 9.3 Item – Cover (P/O PL 9.3 Item – Harness (P/O PL 9.3 Item 160K30980 Circuit Board (W/O – 160K63410 Circuit Board (W/TAG 021E07660 Cap Plug 035E37240 Gasket Parts Lists 01/02 PL 9.3 8825/8830 Printer 5-27...

  • Page 214: Pl 9.4 Transfer/Detack Corotron

    PL 9.4 Item 019E16080 Left Corotron Clamp 019E19971 Right Corotron Clamp 125K02580 Transfer/Detack Corotron (REP 9.9) 038E06610 Rear Detack Corotron Shield 038E06620 Front Detack Corotron Shield 004E00502 Foam Damper 600K37740 Corotron Repair Kit Parts Lists 01/02 PL 9.4 5-28 8825/8830 Printer...

  • Page 215: Pl 9.5A Drum Cleaning (Part 1 Of 3)

    9.4) – Blade Seal (P/O PL 9.5A Item – Cleaner Blade Retainer (P/O 9.5A Item – Cleaner Blade (P/O PL 9.5A Item 101K25780 Discharge LED – Blade Seal (P/O PL 9.5A Item Parts Lists 01/02 PL 9.5A 8825/8830 Printer 5-29...

  • Page 216: Pl 9.5B Drum Cleaning (Part 2 Of 3)

    Cleaning Blade Kit) (REF: PL 9.5A Item (REP 9.17) 600K08481 Media Deflector Kit (7/Kit) – Media Guide (P/O PL 9.5B Item – Xerographic Frame (P/O PL 9.5B Item – Housing (P/O PL 9.5B Item Parts Lists 01/02 PL 9.5B 5-30 8825/8830 Printer...

  • Page 217: Pl 9.5C Drum Cleaning (Part 3 Of 3)

    PL 9.5C Drum Cleaning (Part 3 of 3) Item Part Description 035K05950 Toner Exit Seal 054E06533 Toner Waste Tube 035K05941 Waste Bracket Seal 093K02420 Toner Bottle Parts Lists 01/02 PL 9.5C 8825/8830 Printer 5-31...

  • Page 218: Pl 9.6 Web Oiler Assembly

    Web Oiler Assembly (REP 10.7) 127K21990 Web Oiler Motor 007K08920 Oiler Drive Gear 007K08930 Idler Gear (40t/18T) – Xerographic Frame (P/O PL 9.6 Item 003E39010 Handle 003E44550 Screw (M4) 029E24860 Fastener 027E03950 Clip Parts Lists 01/02 PL 9.6 5-32 8825/8830 Printer...

  • Page 219: Pl 9.7 Web Oiler Components

    Pinch Roll – Take Up Shaft (P/O PL 9.7 Item 009E75260 Spring 007E42580 Take Up Gear – Web Frame (P/O PL 9.7 Item 130K55130 Web Motion Sensor 146K00461 Encoder Wheel 005E11130 Brake Parts Lists 01/02 PL 9.7 8825/8830 Printer 5-33...

  • Page 220: Pl 9.8 Developer Module Assembly

    Retainer 009E41251 Coupling Spring 007E15351 Drive Gear/Coupling 030K56160 Developer Support (Drive Side) 050E12851 Developer Baffle 030K56150 Developer Support 121K10422 Developer Module Assembly (REP 9.5) 019E21480 Clip 604K00520 Roller Kit (2/Kit) (W/TAG 52) Parts Lists 01/02 PL 9.8 5-34 8825/8830 Printer...

  • Page 221: Pl 9.9 Developer Module Components (Part 1 Of 2)

    Sump Shield (REP 9.13) – Sensor Spacer (P/O PL 9.9 Item 035E12210 Seal – Foam Gasket (P/O PL 9.9 Item – Foam Gasket (P/O PL 9.9 Item 604K00080 Seal Repair Kit (W/TAG 51) Parts Lists 01/02 PL 9.9 8825/8830 Printer 5-35...

  • Page 222: Pl 9.10 Developer Module Components (Part 2 Of 2)

    Auger Drive Gear (37T) 007E14710 Magnetic Roll Drive Gear (40T) 054E03491 Pressure Equilizer Tube (REP 9.18) – Developer Frame (P/O PL 9.10 Item 035K04581 Seal 600K58720 DRS Roller Kit – Roller (P/O PL 9.10 Item Parts Lists 01/02 PL 9.10 5-36 8825/8830 Printer...

  • Page 223: Pl 10.1 Xerographic Module Assembly

    PL 10.1 Xerographic Module Assembly Item Part Description 126K05992 Xerographic Module Assembly (60 (REP 9.1) – 126K07152 Xerographic Module Assembly (50 (REP 9.1) 127E10331 Fuser Drive Motor 007E44391 Drive Pulley (28T) Parts Lists 01/02 PL 10.1 8825/8830 Printer 5-37...

  • Page 224: Pl 10.2 Fuser Components

    Exit Drive Gear 115E02231 Ground Ring 006E23471 Fuser Drive Shaft 007E42780 Fuser Gear (80t) 016E08080 Grommet 049E06460 RH Lamp Bracket 600K45270 Fuser Drive Shaft Kit 120E05440 Clip 120E06510 Twist Tie Clamp 121E01402 Magnet Parts Lists 01/02 PL 10.2 5-38 8825/8830 Printer...

  • Page 225: Pl 10.3 Fuser Pressure Components And Moisture Collection

    PL 10.3 Item – Adapter (P/O PL 10.3 Item 033K02430 Pressure Plate A (REP 8.5) 033K02040 Pressure Plate B (REP 8.5) 009E46870 Drain Tube Spring 052E07900 Moisture Drain Tube 420W10201 Cable Tie Parts Lists 01/02 PL 10.3 8825/8830 Printer 5-39...

  • Page 226: Pl 10.4 Fuser Heat Control And Stripper Fingers

    030K55720 Stripper Bracket Assembly – Stripper Finger Support (P/O 10.4 Item 009E61600 Spring 600K35880 Stripper Finger Spare Kit – Stripper Finger (REP 10.8) 009E38060 Spring 068E38113 Stripper Finger Bracket 038K11070 Paper Guide Parts Lists 01/02 PL 10.4 5-40 8825/8830 Printer...

  • Page 227: Pl 14.1 Transport Latching Cover And Rear Door

    Bracket (Not Spared) 030K55634 Transport Latching Cover Assembly (8830) (W/TAG 32), Transport Latching Cover Assembly (8825) (W/TAG – 030K64020 Transport Latching Cover Assembly (8825) (W/O 121E07680 Magnet 019E33441 Ground Retainer 115E01410 Static Brush – Transport Latching Cover (P/O 14.1 Item 096E72590 Label –...

  • Page 228: Pl 14.2 Front Door And Right Side Covers

    Right Side, Left Lower Cover 048K47692 Right Side, Right Lower Cover 048K44401 Right Side, Right Cover 003E13020 Front Door Latch 110E02640 Front Door Cover Interlock Switch – Front Door Cover (P/O PL 14.2 Item 121E10610 Magnet Parts Lists 01/02 PL 14.2 5-42 8825/8830 Printer...

  • Page 229: Pl 14.3 Developer Cover And Catch Tray

    PL 14.3 Developer Cover And Catch Tray Item Part Description 073E11800 Catch Tray Kit 073E11710 Tray Support Kit 048E51410 Rear Developer Cover (W/TAG 110K08970 Interlock Switch Parts Lists 01/02 PL 14.3 8825/8830 Printer 5-43...

  • Page 230: Pl 14.4 Top Cover And Catch Tray Brackets

    Top Cover (W/TAG 055E38100 Shielding Pad 029E23670 035E37240 Gasket 035E41150 Gasket 030K57191 RH Service Bracket 030K57890 RH Catch Tray Bracket 030K57181 LH Service Bracket 030K57900 LH Catch Tray Bracket 008E06000 Cam Bracket Parts Lists 01/02 PL 14.4 5-44 8825/8830 Printer...

  • Page 231: Pl 14.5 Left Side Covers (8825 Only)

    PL 14.5 Left Side Covers (8825 Only) Item Part Description 048K79480 Left Middle Cover, Left Lower Cover 048E39380 Kickplate Parts Lists 01/02 PL 14.5 8825/8830 Printer 5-45...

  • Page 232: Pl 15.1 Miscellaneous Electrical Connectors And Fasteners

    Wire And Connector Repair Kit (To be Available at Later Date) – Pin Wire (P/O PL 15.1 Item 3) (10/ Kit) – Connector (P/O PL 15.1 Item (20/Kit) – Socket Wire (P/O PL 15.1 Item (10/Kit) Parts Lists 01/02 PL 15.1 5-46 8825/8830 Printer...

  • Page 233: Common Hardware

    Washer (M3) 113W50555 Screw 256W20554 Lockwasher (M5) 236W00651 Speed Nut 354W21152 Retaining Ring (8-11mm) 112W27655 Screw 113W06355 Screw 220W00650 Nut (M6) 112W27455 Screw 153W23452 Screw 251W22602 Flat Washer 153W42353 Screw 153W17451 Screw 201W00455 Parts Lists 01/02 Common Hardware 8825/8830 Printer 5-47...

  • Page 234: Part Number Index

    PL 7.5 006K15770 PL 9.9 009E38060 PL 10.4 006K17441 PL 8.2 009E41251 PL 9.8 006E23471 PL 10.2 009E43260 PL 7.2 006E23540 PL 8.3 009E46870 PL 10.3 006E42300 PL 8.2 009E61600 PL 10.4 Parts Lists 01/02 Part Number Index 5-48 8825/8830 Printer...
  • Page 235 PL 8.2 020E26350 PL 8.1 030K46230 PL 8.2 021E04990 PL 10.3 030K46240 PL 8.3 021E07660 PL 9.3 030K50810 PL 10.4 022E09390 PL 8.3 030K55634 PL 14.1 022E10060 PL 7.5 030K55720 PL 10.4 Parts Lists 01/02 Part Number Index 8825/8830 Printer 5-49...
  • Page 236 PL 9.5C 048K47681 PL 14.2 094K00085 PL 9.5B 048K47692 PL 14.2 094K03301 PL 9.6 048K47700 PL 14.1 096E72590 PL 14.1 048K47710 PL 14.2 096E72591 PL 14.1 048E51410 PL 14.3 096E78251 PL 1.4 Parts Lists 01/02 Part Number Index 5-50 8825/8830 Printer...
  • Page 237 PL 10.1 115E02231 PL 10.2 127E10341 PL 9.8 115P60155 PL 15.1 127E11240 PL 1.3 115P60182 PL 15.1 127K17882 PL 9.1 117K22761 PL 1.2A 127K21990 PL 9.6 PL 1.2B 127K22600 PL 9.10 Parts Lists 01/02 Part Number Index 8825/8830 Printer 5-51...
  • Page 238 PL 14.1 PL 8.2 830E28580 PL 1.2B 413W71554 PL 9.2 891E01960 PL 7.5 414W10550 PL 1.3 891E01961 PL 7.5 414W30551 PL 7.2 891E09080 PL 14.2 420W10201 PL 10.3 891E25140 PL 1.2B Parts Lists 01/02 Part Number Index 5-52 8825/8830 Printer...
  • Page 239 Table 1 Part Number Index Part Number Part List 891E70530 PL 1.4 891E70531 PL 1.4 Parts Lists 01/02 Part Number Index 8825/8830 Printer 5-53...
  • Page 240 Parts Lists 01/02 Part Number Index 5-54 8825/8830 Printer...
  • Page 241 Power Cord Outlet Pulls Out Of AC Module ..............6-18 PRE-TAG 9 Maximum Length Shortfall ................6-18 Wavy Lines When Connected To XPC or Non Xerox Controller ........6-19 LL-52 Errors After Installing New Control PWB .............. 6-19 Cooling Fan Not Running ....................
  • Page 242 General Procedures 01/02 8825/8830 Printer...

  • Page 243: To Enter The Diagnostic Mode

    The code entered will be displayed on the Control Panel. The test name will be in the bottom line of the display along with test feedback information. There also may be additional informa- tion displayed depending on the test being run. General Procedures 01/02 To Enter The Diagnostic Mode 8825/8830 Printer...

  • Page 244: To Exit The Diagnostic Mode

    0 for low state and a 1 for high state Press the Exit button to stop the diagnostic test Press the Exit button again to clear the chain General Procedures 01/02 To Exit The Diagnostic Mode, Input Diagnostic Test 8825/8830 Printer...

  • Page 245: Input Diagnostic Test Codes

    Fuser Open Sensor [1010] Fuser Scorch Sensor (To reset, power OFF then ON) NOTE: 8825: The Media Drawer 3 is not available on the 8825. The Media Roll Drawer 2 is optional and is identified as Tag/MOD 89. General Procedures...

  • Page 246: Output Diagnostic Test Codes

    Feed and Rewind Clutches for Roll 3. NOTE: 8825: The Media Drawer 3 is not available on the 8825. The Media Roll Drawer 2 is The fuser must be at the run temperature before the Drive Motors are switched ON to pre- optional and is identified as Tag/MOD 89.

  • Page 247: Stepper Motor Commands

    Switches the stepper motor OFF and returns the printer to the Test Entry Mode. Media Does not affect the stepper motor, and returns the printer to the Test Entry Mode. General Procedures 01/02 Stepper Motor Commands, To Enter Multiple Tests 8825/8830 Printer...

  • Page 248: To Exit From Multiple Tests

    1 = NACO NVM Default 2 = Billing 3 = EO NVM Defaults [0361] Watchdog Timer Test. This code can be used to exit the Diagnostic mode General Procedures 01/02 To Exit from Multiple Tests, Special Tests 8825/8830 Printer...

  • Page 249: General Procedures

    07 Document Handler interlock is open. [0920] Displays Run Time. 08 Fuser status problem. Turn power off and try again. 09 Illumination status problem. Turn power off and try again. [1006] Display Fuser Temperature (Analog) General Procedures 01/02 Special Tests 8825/8830 Printer...
  • Page 250 (149 ° C). Go to ADJ 10.1 Fuser Temperature. [1101] Folder Status [1401] Loopback Test for Remote Access Interface [1402] Loopback Test for Controller Command / Status [1403] Loopback Test for Finisher Port General Procedures 01/02 Special Tests 6-10 8825/8830 Printer...

  • Page 251: Gp 1 Hvps Checkout

    -240 VAC at the Developer Housing) 0.6 ± 0.1 VDC 26V RTN TFR I Less than 0.05 VDC [921-1] 26V RTN DET I Less than 0.05 VAC 1.0 VAC [921-1] General Procedures 01/02 GP 1, GP 2 8825/8830 Printer 6-11...

  • Page 252: Gp 3 Drum Maintenance

    Apply Film Remover to a clean polyurethane pad. Figure 1 ): Wash the drum from end to end, using a circular motion. Minimum Pressure Polyurethane pad Figure 1 Washing the Drum General Procedures 01/02 GP 3 6-12 8825/8830 Printer...

  • Page 253: Gp 4 Drum Cleaning Enhancement

    If the test passes, a 0 will be displayed. The problem is then in the ribbon cable or the Reinstall the drum assembly. Controller. Go to the E-701 RAP in the 8825/8830 Controller Service Manual. If the test fails (1), replace the IOT Main PWB ( 1.1A).

  • Page 254: Gp 6 Downloading Firmware From A Laptop

    COM1 is the serial port to which the null modem cable is connected on the laptop computer. The control panel display indicates the version num- ber of the firmware, and shows: RECEIVING RECORD XXXXX. General Procedures 01/02 GP 6 6-14 8825/8830 Printer...

  • Page 255: Gp 7 Nvm Dump Of Adjustable Settings

    • Even parity • Data bit: 8 Hold down the zero button on the 8825/8830 Printer Control Panel, and turn on the con- troller and the printer. Enter the diagnostic code [0366] and hit the Enter key. General Procedures 01/02...
  • Page 256 General Procedures 01/02 GP 7 6-16 8825/8830 Printer...

  • Page 257: Transfer And Developer Bias Voltages Incorrect (Tag 19)

    Reduced occurrence of background bands in the process direction. • Reduced occurrence of intermittent broken black lines in the process direction. Provides additional lubrication for the cleaning blade. General Procedures 01/02 Transfer and Developer Bias Voltages incorrect 8825/8830 Printer 6-17...

  • Page 258: Power Cord Outlet Pulls Out Of Ac Module

    PART NUMBERS • PART NUMBERS 600K606610 AC Mod Kit • CUT IN SERIAL NUMBER • CUT IN SERIAL NUMBER U.S - 8YG060517 E.O - 110907119-2 General Procedures 01/02 Power Cord Outlet Pulls Out Of AC Module, PRE-TAG 6-18 8825/8830 Printer...

  • Page 259: Wavy Lines When Connected To Xpc Or Non Xerox Controller

    PROBLEM LL-52 errors after installing a new control pwb. The printer produces prints with wavy lines when connected to a Xerox XPC or a non Xerox CAUSE controller. This problem does not occur with a Xerox controller due to the short interface cable.

  • Page 260: Cooling Fan Not Running

    PART NUMBERS E.O. - 110907114-1 and up U.S. - 600K59933 E.O. - 600K59953 • CUT IN SERIAL NUMBER U.S. - 8YG060368 and up E.O. - 110907114-1 and up General Procedures 01/02 Cooling Fan Not Running, Cleaning Blade Squeals 6-20 8825/8830 Printer...

  • Page 261: Toner Cleaning Auger Bound Up

    U.S. - 8YG060368 and up • TAG N/A E.O. - 110907114-1 and up • PART NUMBERS 22K49201 Media Transport Assembly P.L. 8.1 Item 4 • CUT IN SERIAL NUMBER General Procedures 01/02 Toner Cleaning Auger Bound Up, LL-22 8825/8830 Printer 6-21...

  • Page 262: Intermittent Black Lines Or Background Bands

    Check the left side of the transport. If the label is marked “12 roll” this kit is not needed and something else in the media path is causing the problem. General Procedures 01/02 Intermittent Black Lines Or Background Bands, Bent 6-22 8825/8830 Printer...

  • Page 263: Problems With Film Stacking

    Clam Shell Full Open Remove the two (2) Back out the Retaining Springs that hold the Turn Screw Baffle down Figure 1 Installation of Mylar Strips General Procedures 01/02 Bent Corners (Dog Ears) On Lead Edge , Problems 8825/8830 Printer 6-23...

  • Page 264: Low Solid Area Density At Install

    • TAG N/A • PART NUMBERS • TAG N/A • PART NUMBERS • CUT IN SERIAL NUMBER 600K58730 Scorotron Endblock Kit • CUT IN SERIAL NUMBER General Procedures 01/02 Low Solid Area Density At Install, Intermittent Extra 6-24 8825/8830 Printer...

  • Page 265: Loud Noise From Hvps

    Rotate the shaft, if the coupling appears to “wobble” replace it. REQUIREMENTS FOR FIELD RESOLUTION • DOCUMENTATION • TAG N/A • PART NUMBERS • CUT IN SERIAL NUMBER General Procedures 01/02 Loud Noise From HVPS, Troubleshooting Photore- 8825/8830 Printer 6-25...

  • Page 266: Photoreceptor Damage

    Replace rollers as required. • Slightly increase the fuser temperature. More heat will help ensure that the image will fuse fully. • Replace the fabric guide and if required the Heat Roll. General Procedures 01/02 Photoreceptor Damage, Image Displacement (Roll- 6-26 8825/8830 Printer...
  • Page 267 Figure 1 Rollover General Procedures 01/02 Image Displacement (Rollover) On Vellum Or Film 8825/8830 Printer 6-27...
  • Page 268 General Procedures 01/02 Image Displacement (Rollover) On Vellum Or Film 6-28 8825/8830 Printer...

  • Page 269: Installation Procedure

    The minimum space requirement is 116.75 inches (292 cm) x 85 inches (212.5 cm). incorrectly. Inform the customer and request that a licensed electrician correct the problem. USO Only: If additional information concerning ozone is needed, request the Xerox publica- DO NOT attempt to make the correction yourself.
  • Page 270 Open the Media Drawers and remove the packaging material from the Media Tubes. Prepare to remove the internal packing material from the Printer. (8830 has 3 Media Drawers; 8825 has either 1 or 2 Media Drawers.) Remove all external shipping tape.
  • Page 271 11. Lift open the Developer Module door, located on the top right side of the printer. 12. Remove the Toner Cartridge from the Developer Module. 13. ( Figure 7 ): Prepare to remove the Developer Module. General Procedures 01/02 Installation Procedure 8825/8830 Printer 6-31...
  • Page 272 Figure 8 Preparing to Remove the Developer Module Figure 7 Removing the Developer Module 15. ( Figure 9): Remove the Sump Shield. 14. ( Figure 8 ): Remove the Developer Module. General Procedures 01/02 Installation Procedure 6-32 8825/8830 Printer...
  • Page 273 Figure 9 Removing the Sump Shield 16. Remove the bottle of Developer Material from the Supply Kit. 17. ( Figure 10): Install the Developer Material evenly along the entire length of the augers. General Procedures 01/02 Installation Procedure 8825/8830 Printer 6-33...
  • Page 274 CAUTION Ensure that the Developer Module is kept close to the Printer frame during reinstallation in order to avoid damage to the Toner Dispenser Motor. (Figure 13 ): Reinstall the Developer Module. General Procedures 01/02 Installation Procedure 6-34 8825/8830 Printer...
  • Page 275 Connect the connector slide in the Developer Module Figure 13 Reinstalling the Developer Module Figure 14 Reinstalling the Developer Module (Figure 14 ): Reinstall the Developer Module. (Figure 15 ): Reinstall the Toner Cartridge. General Procedures 01/02 Installation Procedure 8825/8830 Printer 6-35...
  • Page 276 26. Raise and hold the Developer Module Cover while reinstalling the Developer Module Side Cover. Figure 17 : Prepare to level the Printer. Rotate the leveling bolts (located inside the front and rear doors) fully counterclockwise. General Procedures 01/02 Installation Procedure 6-36 8825/8830 Printer...
  • Page 277 NOTE: To ensure that the Printer frame is not twisted, use a level to perform the side-to-side level check on both end frames. NOTE: Adjust the end that is farthest out of level first. Figure 19: Adjust the side-to-side level of the Printer. General Procedures 01/02 Installation Procedure 8825/8830 Printer 6-37...
  • Page 278 21: Check the level of the printer. Determine level of printer Figure 21 Checking and Adjusting the Printer Level 32. Repeat the Printer leveling (Steps 27 through 30) until the Printer is level. General Procedures 01/02 Installation Procedure 6-38 8825/8830 Printer...
  • Page 279 If there is a controller installed, run a test print from the controller (special test). 39. If the printer is being installed as part of the 8825/8830 DDS, proceed to the Functional Checks. Otherwise, continue on with the next step.

  • Page 280: Product Demonstration

    Figure 23 Recording the Print Count Readings 14. Record the following on the Printer Installation Quality Report card: • Print count readings – 8830: Media Counter, Meter A and Meter B – 8825 Media Counter, Meter A • Printer serial number • Installation date • Comments 15.

  • Page 281: Installation Checklist

    10. Check the print quality using Section 3 of this Service Manual. 11. Check the operator adjustments. Product Demonstration Checklist ON/OFF switch, Print Count Meter, and serial number plate Control Console Replacing the Toner Cartridge Problem solving status codes Clearing the Printer General Procedures 01/02 Installation Checklist 8825/8830 Printer 6-41...
  • Page 282 General Procedures 01/02 Installation Checklist 6-42 8825/8830 Printer...
  • Page 283 Disconnect the Controller ribbon cable from J307B on the Main PWB. Place the Controller in the Anti-static Bag, install the Top and Bottom End Caps, and place the assembly into the box. Secure the box with tape. General Procedures 01/02 Removal Procedure 8825/8830 Printer 6-43...
  • Page 284 3): Install the shipping pads. and place it in a Media Supply Drawer. 19. ( Figure 4): Open the Media Transport Cover and secure the Stripper Finger Assembly with a cable tie. General Procedures 01/02 Removal Procedure 6-44 8825/8830 Printer...
  • Page 285 Lift Stripper Bar slightly Install a cable tie Fuser Heat Roll Allow bar to return to normal position Figure 4 Installing the Cable Tie General Procedures 01/02 Removal Procedure 8825/8830 Printer 6-45...
  • Page 286 General Procedures 01/02 Removal Procedure 6-46 8825/8830 Printer...

  • Page 287: General Tools And Supplies (Naco)

    20 lb Roll Bond Media 22E630 Line Level 600T41510 Oil Tube (8 cc) 93E811 Round File, 6 inch 600T41801 Log Holder 600P293 Flat File, 6 inch 600T41802 Media Message 600P60017 General Procedures 01/02 General Tools and Supplies (NACO) 8825/8830 Printer 6-47...

  • Page 288: General Tools And Supplies (Eo)

    Test Leads (required for 600T2020) 600T1660 Electrometer 600T1620 Electrometer Probe Wing 600T1728 Touch-up Paint 93K1030 Table 2 Machine Consumables (EO) Machine Consumables (EO) Description Part Photoreceptor 1R535 General Procedures 01/02 General Tools and Supplies (NACO), General Tools 6-48 8825/8830 Printer...
  • Page 289 Oil Tellus 8R90180 Grease Alvania No 2 600T90340 Silicone Grease 600T90429 Table 7 Nationalization Kits Nationalization Kits Generic Contents Part User Guide Ref. Only Safety Label (Non-English) Ref. Only General Procedures 01/02 General Tools and Supplies (EO) 8825/8830 Printer 6-49...

  • Page 290: Molex Connector Repair Procedure

    Figure 3):Remove the terminal from the connector. the housing Figure 1 Molex Extraction Tool Components General Procedures 01/02 Molex Connector Repair Procedure 6-50 8825/8830 Printer...
  • Page 291 Insert the short Extractor Tab through the window in the module connector Terminal removal through the connector Figure 3 Removing the Terminal from the Connector Figure 4): Reform the Terminal Locking Tab. General Procedures 01/02 Molex Connector Repair Procedure 8825/8830 Printer 6-51...
  • Page 292 Reinstall the terminal to the pin position from which it was removed. Reinstall the individual module connectors to the correct locations noted at the beginning of this procedure. Refer to Section 7 for detail of connector configuration. General Procedures 01/02 Molex Connector Repair Procedure 6-52 8825/8830 Printer...

  • Page 293: Product Specifications Product Specifications

    (610 mm) Table 1 Printer Dimensions 24” Weight 8830 650 lbs (295 kg) (610 mm) 8825 (1 drawer) 620 lbs (281 kg) 36” 8825 (2 drawer) 635 lbs (286 kg) (914 mm) Height 43 inches (1092 mm) 83” (2108 mm)
  • Page 294 Cut Sheet Minimum Size - 8.5 X 11” (216 X 279 mm) Portrait) Roll Sheet Minimum Size - 11” X 8.5” (279 X 216 mm) Landscape Maximum Size 36” X 48 feet (914 mm X 12.2 m) 80 feet (24.4 m) Optional General Procedures 01/02 Product Specifications 6-54 8825/8830 Printer...

  • Page 295: 8825 Change Tag Information

    Introduction CLASS: USE: The purpose of this section is to list the Change Tag Index for the 8825 Printer. MFG SERIAL NUMBERS: US-8YG064000/2/5/6/7 & 8YG064048 All important modifications are identified by a Tag number on a matrix card attached to the Cut-in: 11/17/98 133K19970 machine.
  • Page 296 REFERENCE: TAG: CLASS: USE: TAG: MFG SERIAL NUMBERS: CLASS: NAME: Firmware Upgrade USE: PURPOSE: MFG SERIAL NUMBERS: KIT NUMBER: NAME: Tracing Paper Problem Fix REFERENCE: PURPOSE: Eliminates Tracing Paper Problem KIT NUMBER: 600K89510 REFERENCE: General Procedures 01/02 6-56 8825/8830 Printer...
  • Page 297 PURPOSE: Provides an optional second drawer to meet customer printing requirements. KIT NUMBER: KIT NUMBER: 98K72820 REFERENCE: REFERENCE: Customer purchased kit TAG: CLASS: USE: MFG SERIAL NUMBERS: NAME: Firmware Upgrade PURPOSE: KIT NUMBER: REFERENCE: General Procedures 01/02 8825/8830 Printer 6-57...
  • Page 298 General Procedures 01/02 6-58 8825/8830 Printer...
  • Page 299 US - 8YG060018 and up - - -EO - 110907020-0 NAME: IOT Firmware update PURPOSE: Updates US Firmware 133K15992 version # 00.32.01-10 Updates EO Firmware 133K16161 version # 00.32.01-10 KIT NUMBER: REFERENCE: General Procedures 01/02 8830 Change Tag Information, 8825/8830 Printer 6-59...
  • Page 300 EO Firmware 133K16165 version #01.03.00-10 KIT NUMBER: REFERENCE: P/N US - 126K30385 - -EO - 126K07152 KIT NUMBER: US Upgrade Kit - 600K59933 EO Upgrade Kit - 600K59953 National- ization Kit US 650K06201 REFERENCE: General Procedures 01/02 6-60 8825/8830 Printer...
  • Page 301 P/N 052K03191 reworked with new Label (or) 052K03580 cut-in six (6) EO Firmware 133K16167 version #01.04.07-10 per machine. KIT NUMBER: US Upgrade Kit - 600K59935EO Upgrade Kit - 600K59955Nationalization Kit (US) - 650K06203 REFERENCE: General Procedures 01/02 8825/8830 Printer 6-61...
  • Page 302 New Fuser Oil Assembly with new Timing Disk MFG SERIAL NUMBERS: 8YG063270-063274 8YG-063512 to524 PURPOSE: Improved Performance NAME: Firmware Ver 01.06.09-16 KIT NUMBER: 94K0330 PURPOSE: REFERENCE: KIT NUMBER: U.S - 600K59937 E.O - 600K59957 REFERENCE: General Procedures 01/02 6-62 8825/8830 Printer...
  • Page 303 DU0-112-059620-5 PURPOSE: Change in IOT Control PWB design replaces EPROMS with Flash ROM. NAME: 8825/8830 AC/DC Power Distribution Changes Enables Controller IOT firmware upgrades. PURPOSE: Consists of: DC Power Harness, DC Power Module, 10 Volt Power Supply, Cir- KIT NUMBER: U.S - 600K75320...
  • Page 304 8YG061364 to 367 USE: NAME: New Cutter Motor MFG SERIAL NUMBERS: PURPOSE: Improved Performance- New Pittman Motor in Cutter NAME: 10V FWR PWB KIT NUMBER: PURPOSE: To PROVIDE A NEW PWB. REFERENCE: 50K32172 KIT NUMBER: REFERENCE: General Procedures 01/02 6-64 8825/8830 Printer...
  • Page 305 KIT NUMBER: 98K65670 REFERENCE: REFERENCE: Spares - 162K41460, 162K41440, 162K28840 TAG: CLASS: USE: MFG SERIAL NUMBERS: NAME: Firmware Upgrade PURPOSE: KIT NUMBER: REFERENCE: TAG: CLASS: USE: MFG SERIAL NUMBERS: NAME: PURPOSE: Firmware KIT NUMBER: REFERENCE: General Procedures 01/02 8825/8830 Printer 6-65...
  • Page 306 General Procedures 01/02 6-66 8825/8830 Printer...
  • Page 307 BSD 7.2 Media Feed, Roll 1.................... 7-49 BSD 7.3 Media Feed, Roll 2.................... 7-51 BSD 7.4 Media Feed, Roll 3.................... 7-53 BSD 7.5 Media Cutting....................7-55 Paper Feeding BSD 8.1 Media Registration and Transportation............. 7-57 Wiring Data 01/02 8825/8830 Printer...
  • Page 308 Wiring Data 01/02 8825/8830 Printer...

  • Page 309: How To Use Bsds

    Diagnostic Code information to assist you in identifying the specific fault. NOTE: In the Block Schematic Diagrams that follow, the term “FOR” = Forever or unswitched voltage. Wiring Data 01/02 How To Use BSDs 8825/8830 Printer...

  • Page 310: Level 1 Bsd

    Level 1 BSD Figure 1 Level 1 BSD (1 of 4) Wiring Data 01/02 Level 1 BSD 8825/8830 Printer...
  • Page 311 Figure 2 Level 1 BSD (2 of 4) Wiring Data 01/02 Level 1 BSD 8825/8830 Printer...
  • Page 312 Figure 3 Level 1 BSD (3 of 4) Wiring Data 01/02 Level 1 BSD 8825/8830 Printer...
  • Page 313 Figure 4 Level 1 BSD (4 of 4) Wiring Data 01/02 Level 1 BSD 8825/8830 Printer...
  • Page 314 Wiring Data 01/02 Level 1 BSD 8825/8830 Printer...

  • Page 315: Bsd 1.1A Main Power On (With "Delta" Noise Filter) (50 And 60 Hz)

    BSD 1.1A Main Power On (With “Delta” Noise Filter) (50 and 60 HZ) Wiring Data 01/02 BSD 1.1A 8825/8830 Printer...
  • Page 316 Wiring Data 01/02 BSD 1.1A 7-10 8825/8830 Printer...

  • Page 317: Bsd 1.1B Main Power On (With "Corcom" Noise Filter) (50 And 60 Hz)

    BSD 1.1B Main Power On (With “CORCOM” Noise Filter) (50 and 60 HZ) Wiring Data 01/02 BSD 1.1B 8825/8830 Printer 7-11...
  • Page 318 Wiring Data 01/02 BSD 1.1B 7-12 8825/8830 Printer...

  • Page 319: Bsd1.2 Power Generation (1 Of 3) (Without Tag/ Mod 25)

    BSD1.2 Power Generation (1 of 3) (Without Tag/ MOD 25) Wiring Data 01/02 BSD1.2 8825/8830 Printer 7-13...
  • Page 320 Wiring Data 01/02 BSD1.2 7-14 8825/8830 Printer...
  • Page 321 Wiring Data 01/02 BSD1.2 8825/8830 Printer 7-15...
  • Page 322 BSD 1.2 DC Power Generation (1 of 3) (With TAG/ MOD 25) and (50 Hz With TAG/ MOD 50) Wiring Data 01/02 BSD 1.2 7-16 8825/8830 Printer...
  • Page 323 Wiring Data 01/02 BSD 1.2 8825/8830 Printer 7-17...
  • Page 324 Wiring Data 01/02 BSD 1.2 7-18 8825/8830 Printer...

  • Page 325: Bsd 1.2 Dc Power Generation (1 Of 3) (W/ Tag 25 Driver Pwb Only)

    BSD 1.2 DC Power Generation (1 of 3) (W/ Tag 25 Driver PWB Only) Wiring Data 01/02 BSD 1.2 8825/8830 Printer 7-19...
  • Page 326 Wiring Data 01/02 BSD 1.2 7-20 8825/8830 Printer...
  • Page 327 Wiring Data 01/02 BSD 1.2 8825/8830 Printer 7-21...

  • Page 328: Bsd 1.2 Dc Power Generation (1 Of 3) (With Tag 25 And Updated Driver Pwb)

    BSD 1.2 DC Power Generation (1 of 3) (With Tag 25 and Updated Driver PWB) Wiring Data 01/02 BSD 1.2 7-22 8825/8830 Printer...
  • Page 329 Wiring Data 01/02 BSD 1.2 8825/8830 Printer 7-23...
  • Page 330 Wiring Data 01/02 BSD 1.2 7-24 8825/8830 Printer...

  • Page 331: Bsd 1.3 Interlock Monitoring

    BSD 1.3 Interlock Monitoring Wiring Data 01/02 BSD 1.3 8825/8830 Printer 7-25...
  • Page 332 Wiring Data 01/02 BSD 1.3 7-26 8825/8830 Printer...

  • Page 333: Bsd 1.4 Machine Cooling

    BSD 1.4 Machine Cooling Wiring Data 01/02 BSD 1.4 8825/8830 Printer 7-27...
  • Page 334 Wiring Data 01/02 BSD 1.4 7-28 8825/8830 Printer...

  • Page 335: Bsd 2.1 Mode Selection

    BSD 2.1 Mode Selection Wiring Data 01/02 BSD 2.1 8825/8830 Printer 7-29...
  • Page 336 Wiring Data 01/02 BSD 2.1 7-30 8825/8830 Printer...

  • Page 337: Bsd 3.1 Machine Run Control

    BSD 3.1 Machine Run Control Wiring Data 01/02 BSD 3.1 8825/8830 Printer 7-31...
  • Page 338 Wiring Data 01/02 BSD 3.1 7-32 8825/8830 Printer...

  • Page 339: Bsd 4.1 Fuser Roll Drive

    BSD 4.1 Fuser Roll Drive Wiring Data 01/02 BSD 4.1 8825/8830 Printer 7-33...
  • Page 340 Wiring Data 01/02 BSD 4.1 7-34 8825/8830 Printer...

  • Page 341: Bsd 4.2 Developer Drive

    BSD 4.2 Developer Drive Wiring Data 01/02 BSD 4.2 8825/8830 Printer 7-35...
  • Page 342 Wiring Data 01/02 BSD 4.2 7-36 8825/8830 Printer...

  • Page 343: Bsd 4.3 Drum Drive

    BSD 4.3 Drum Drive Wiring Data 01/02 BSD 4.3 8825/8830 Printer 7-37...
  • Page 344 Wiring Data 01/02 BSD 4.3 7-38 8825/8830 Printer...

  • Page 345: Bsd 6.1 Imaging Right Side (W/ O Tags 27 And 28) (Differential)

    BSD 6.1 Imaging Right Side (W/ O TAGS 27 and 28) (Differential) Wiring Data 01/02 BSD 6.1 8825/8830 Printer 7-39...
  • Page 346 Wiring Data 01/02 BSD 6.1 7-40 8825/8830 Printer...

  • Page 347: Bsd 6.1 Imaging Right Side (1 Of 2) (With Tags 27 And 28) (Single Ended)

    BSD 6.1 Imaging Right Side (1 of 2) (With TAGS 27 and 28) (Single Ended) Wiring Data 01/02 BSD 6.1 8825/8830 Printer 7-41...
  • Page 348 Wiring Data 01/02 BSD 6.1 7-42 8825/8830 Printer...

  • Page 349: Bsd 6.2 Imaging Left Side (1 Of 2) (Without Tags 27 And 28) (Differential)

    BSD 6.2 Imaging Left Side (1 of 2) (Without TAGS 27 and 28) (Differential) Wiring Data 01/02 BSD 6.2 8825/8830 Printer 7-43...
  • Page 350 Wiring Data 01/02 BSD 6.2 7-44 8825/8830 Printer...

  • Page 351: Bsd 6.2 Imaging Left Side (1 Of 2) (With Tags 27 And 28) (Single Ended)

    BSD 6.2 Imaging Left Side (1 of 2) (With TAGS 27 and 28) (Single Ended) Wiring Data 01/02 BSD 6.2 8825/8830 Printer 7-45...
  • Page 352 Wiring Data 01/02 BSD 6.2 7-46 8825/8830 Printer...

  • Page 353: Bsd 7.1 Media Drive

    BSD 7.1 Media Drive Wiring Data 01/02 BSD 7.1 8825/8830 Printer 7-47...
  • Page 354 Wiring Data 01/02 BSD 7.1 7-48 8825/8830 Printer...

  • Page 355: Bsd 7.2 Media Feed, Roll 1

    BSD 7.2 Media Feed, Roll 1 Wiring Data 01/02 BSD 7.2 8825/8830 Printer 7-49...
  • Page 356 Wiring Data 01/02 BSD 7.2 7-50 8825/8830 Printer...

  • Page 357: Bsd 7.3 Media Feed, Roll 2

    BSD 7.3 Media Feed, Roll 2 Wiring Data 01/02 BSD 7.3 8825/8830 Printer 7-51...
  • Page 358 Wiring Data 01/02 BSD 7.3 7-52 8825/8830 Printer...

  • Page 359: Bsd 7.4 Media Feed, Roll 3

    BSD 7.4 Media Feed, Roll 3 Wiring Data 01/02 BSD 7.4 8825/8830 Printer 7-53...
  • Page 360 Wiring Data 01/02 BSD 7.4 7-54 8825/8830 Printer...

  • Page 361: Bsd 7.5 Media Cutting

    BSD 7.5 Media Cutting Wiring Data 01/02 BSD 7.5 8825/8830 Printer 7-55...
  • Page 362 Wiring Data 01/02 BSD 7.5 7-56 8825/8830 Printer...

  • Page 363: Bsd 8.1 Media Registration And Transportation

    BSD 8.1 Media Registration and Transportation Wiring Data 01/02 BSD 8.1 8825/8830 Printer 7-57...
  • Page 364 Wiring Data 01/02 BSD 8.1 7-58 8825/8830 Printer...
  • Page 365 Wiring Data 01/02 BSD 8.1 8825/8830 Printer 7-59...
  • Page 366 Wiring Data 01/02 BSD 8.1 7-60 8825/8830 Printer...

  • Page 367: Bsd 9.1 Charging

    BSD 9.1 Charging Wiring Data 01/02 BSD 9.1 8825/8830 Printer 7-61...
  • Page 368 Wiring Data 01/02 BSD 9.1 7-62 8825/8830 Printer...

  • Page 369: Bsd 9.2 Exposure

    BSD 9.2 Exposure Wiring Data 01/02 BSD 9.2 8825/8830 Printer 7-63...

  • Page 370: Bsd 9.3 Development

    BSD 9.3 Development Wiring Data 01/02 BSD 9.3 7-64 8825/8830 Printer...
  • Page 371 Wiring Data 01/02 BSD 9.3 8825/8830 Printer 7-65...

  • Page 372: Bsd 9.4 Image Transfer And Media Stripping

    BSD 9.4 Image Transfer and Media Stripping Wiring Data 01/02 BSD 9.4 7-66 8825/8830 Printer...

  • Page 373: Bsd 9.5 Drum Cleaning

    BSD 9.5 Drum Cleaning Wiring Data 01/02 BSD 9.5 8825/8830 Printer 7-67...
  • Page 374 Wiring Data 01/02 BSD 9.5 7-68 8825/8830 Printer...

  • Page 375: Bsd 9.6 Drum Discharging

    BSD 9.6 Drum Discharging Wiring Data 01/02 BSD 9.6 8825/8830 Printer 7-69...
  • Page 376 Wiring Data 01/02 BSD 9.6 7-70 8825/8830 Printer...

  • Page 377: Bsd 9.7 Toner/Developer Dispense

    BSD 9.7 Toner/Developer Dispense Wiring Data 01/02 BSD 9.7 8825/8830 Printer 7-71...
  • Page 378 Wiring Data 01/02 BSD 9.7 7-72 8825/8830 Printer...

  • Page 379: Bsd 9.8 Corotron And Developer Bias Power

    BSD 9.8 Corotron and Developer Bias Power Wiring Data 01/02 BSD 9.8 8825/8830 Printer 7-73...
  • Page 380 Wiring Data 01/02 BSD 9.8 7-74 8825/8830 Printer...

  • Page 381: Bsd 10.1 Fuser Heat (W/ O Tag/ Mod 25 And 50)

    BSD 10.1 Fuser Heat (W/ O TAG/ MOD 25 AND 50) Wiring Data 01/02 BSD 10.1 8825/8830 Printer 7-75...
  • Page 382 Wiring Data 01/02 BSD 10.1 7-76 8825/8830 Printer...
  • Page 383 Wiring Data 01/02 BSD 10.1 8825/8830 Printer 7-77...

  • Page 384: Bsd 10.1 Fuser Heat (W/Tag25) And (W/ O Tag 50)

    BSD 10.1 Fuser Heat (W/TAG25) AND (W/ O TAG 50) Wiring Data 01/02 BSD 10.1 7-78 8825/8830 Printer...
  • Page 385 Wiring Data 01/02 BSD 10.1 8825/8830 Printer 7-79...
  • Page 386 Wiring Data 01/02 BSD 10.1 7-80 8825/8830 Printer...

  • Page 387: Bsd 10.1 Fuser Heat (W/25 And Tag 50)

    BSD 10.1 Fuser Heat (W/25 AND TAG 50) Wiring Data 01/02 BSD 10.1 8825/8830 Printer 7-81...
  • Page 388 Wiring Data 01/02 BSD 10.1 7-82 8825/8830 Printer...
  • Page 389 Wiring Data 01/02 BSD 10.1 8825/8830 Printer 7-83...

  • Page 390: Bsd 10.2 Fuser Oil Dispensing

    BSD 10.2 Fuser Oil Dispensing Wiring Data 01/02 BSD 10.2 7-84 8825/8830 Printer...
  • Page 391 Wiring Data 01/02 BSD 10.2 8825/8830 Printer 7-85...

  • Page 392: Bsd 10.3 Fusing And Media Exit

    BSD 10.3 Fusing and Media Exit Wiring Data 01/02 BSD 10.3 7-86 8825/8830 Printer...
  • Page 393 Wiring Data 01/02 BSD 10.3 8825/8830 Printer 7-87...
  • Page 394 Wiring Data 01/02 BSD 10.3 7-88 8825/8830 Printer...

  • Page 395: Plug/Jack List

    BSD 3.1 A32P2/J2 User Interface PWB to 2x40 Display BSD 2.1 A5P1/J1 LVPS BSD 1.2 CL1P1/J1 Roll 1 Feed Clutch BSD 7.2 A5P2/J2 LVPS BSD 1.2 CL2P1/J1 Roll 1 Rewind Clutch BSD 7.2 Wiring Data 01/02 Plug/Jack List 8825/8830 Printer 7-89...
  • Page 396 BSD 7.1 Drawer 2 Reed Switch BSD 7.1 Drawer 3 Reed Switch BSD 7.1 Front Door Interlock Switch BSD 1.3 Top Cover Interlock Switch BSD 1.3 Feed Shelf Interlock Switch BSD 1.2 Wiring Data 01/02 Plug/Jack List 7-90 8825/8830 Printer...

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