KYMCO ZX Service Manual page 141

13. STEERING HANDLEBAR/FRONT WHEEL/FRONT
BRAKE/FRONT SHOCK ABSORBER/FRONT FORK
Measure the brake master cylinder piston
O.D.
Service Limit: 12.6mm
Before assembly, inspect the lst and 2nd
rubber cups for wear.
Assembly
Before assembly, apply brake fluid to all
removed parts.
Install the spring together with the 1st rubber
cup.
*
• During assembly, the main piston and
spring must be installed as a unit without
exchange.
• When assembling the piston, soak the
cups in brake fluid for a while.
• Install the cups with the cup lips facing
the correct direction.
Install the main piston, spring and snap ring.
Install the rubber cover.
Install the brake lever.
Place the brake master cylinder on the handlebar
and install the holder with "up" mark facing up.
Be sure to align the punch mark with the holder
joint.
First tighten the upper bolt and then tighten the
lower bolt.
Torque: 1.0 1.4kg-m
ZX / SCOUT
50
13-12