KYMCO ZX/SCOUT 50 Manuals

KYMCO ZX/SCOUT 50 Manuals

Manuals and User Guides for KYMCO ZX/SCOUT 50. We have 1 KYMCO ZX/SCOUT 50 manual available for free PDF download: Service Manual

KYMCO ZX/SCOUT 50 Service Manual

KYMCO ZX/SCOUT 50 Service Manual (191 pages)

Brand: KYMCO | Category: Scooter | Size: 23.23 MB

Table of Contents

Zx / Scout 1 . Specifications 1 1

2
- Table of Contents
  2
- Specifications
  3
- General Information
  4
  - Engine Serial Number/Identification
    5
  - Service Precautions
    6
  - Service Information
    10
  - Torque Values
    12
  - Special Tools
    13
  - Lubrication Points
    14
  - Wiring Diagram
    15
  - Cable & Harness Routing
    16
  - Troubleshooting
    20
. Inspection/Adjustment 3

31
- Inspection/Adjustment
  31
  - Inspection and Maintenance Schedule
    32
  - Brake System
    32
  - Moving Device
    36
  - Lubrication System
    36
  - Damping Device
    37
  - Power Drive System
    37
  - Electrical Equipment
    38
  - Engine
    39
  - Others
    42
. Lubrication System 4

44
- Lubrication System
  44
  - Service Information
    46
  - Troubleshooting
    46
  - Oil Pump Removal
    47
  - Oil Pump Inspection
    47
  - Oil Pump Installation
    48
  - Oil Pump Bleeding
    49
  - Oil Tank
    50
- Engine Removal/Installation
  51
Cylinder Head/Cylinder/Piston

57
- Service Information
  59
- Troubleshooting
  59
- Cylinder Head
  60
- Cylinder/Piston
  63
- A.C. Generator
  68
- Kick Starter/Drive Pulley/Clutch/Driven Pulley
  74
9. Final Reduction

92
- Final Reduction
  92
  - Service Information
    94
  - Troubleshooting
    94
  - Final Reduction Disassembly
    95
  - Final Reduction Inspection
    95
  - Final Reduction Assembly
    95
10. Crankcase/Crankshaft

101
- Crankcase/Crankshaft
  101
  - Service Information
    103
  - Troubleshooting
    103
  - Carburetor
    103
  - Crankcase Separation
    104
  - Crankshaft Removal
    104
  - Crankshaft Inspection
    105
  - Crankshaft Installation
    106
  - Crankcase Assembly
    108
11. Carburetor Zx / Scout 11

110
- Carburetor
  110
  - Service Information
    112
  - Troubleshooting
    112
  - Throttle Valve Disassembly
    113
  - Throttle Valve Installation
    114
  - Carburetor Removal
    115
  - Auto Bystarter
    116
  - Float Chamber
    118
  - Float Level Inspection
    120
  - Carburetor Installation
    121
  - Air Screw Adjustment
    121
  - Reed Valve
    122
  - Fuel Tank
    123
- Frame Covers
  124
Steering Handlebar/Front Wheel/Front Brake/Front Shock Absorber/Front Fork

130
- Service Information
  131
- Troubleshooting
  132
- Steering Handlebar
  133
- Front Wheel
  134
- Front Shock Absorber
  147
- Front Fork
  150
Rear Wheel/Rear Brake/Rear Shock Absorber

153
- Rear Wheel
  155
- Service Information
  155
- Troubleshooting
  155
- Shock Absorber
  156
- Rear Brake
  157
- Rear Shock Absorber
  160
15. Electrical Equipment

163
- Electrical Equipment
  163
- Charging System
  164
- Service Information
  164
- Troubleshooting
  164
- Battery
  166
- Ignition System
  170
- Starting System
  174
- Instrument/Switches/Lights
  177
  - Service Information
    178
  - Troubleshooting
    178
  - Fuel Unit
    179
  - Oil Meter
    180
  - Switches
    181
  - Stop Switch Inspection/Horn
    183
  - Bulb Replacement
    184
- Evaporative/Exhaust Emission Contral System
  186

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