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UDC3500
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Honeywell UDC3500 Product Manual page 13
Universal digital controller
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Also See for UDC3500
:
Product manual
(460 pages)
,
Application note
(16 pages)
,
Instruction
(8 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
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Figures
Figure 1-1 UDC3500 Operator Interface
__________________________________________________ 6
Figure 1-2 Screen capture of Process Instrument Explorer running on a Pocket PC
_________________ 8
Figure 1-3 Depiction of infrared communications
___________________________________________ 9
Figure 2-1 Model Number Interpretation
_________________________________________________ 18
Figure 2-2 Mounting Dimensions (not to scale)
____________________________________________ 20
Figure 2-3 Mounting Methods
_________________________________________________________ 21
Figure 2-4 Composite Wiring Diagram
___________________________________________________ 27
Figure 2-5 Mains Power Supply
________________________________________________________ 28
Figure 2-6 Input 1 Connections
_________________________________________________________ 29
Figure 2-7 Input 2 Connections
_________________________________________________________ 30
Figure 2-8 Input 3 Connections
_________________________________________________________ 31
Figure 2-9 HLAI Inputs 2 and 4 Connections
______________________________________________ 32
Figure 2-10 HLAI Inputs 3 and 5 Connections
_____________________________________________ 33
Figure 2-11 Optional Analog Input Jumper Positions
________________________________________ 33
Figure 2-12 First Current Output
________________________________________________________ 34
Figure 2-13 Second Current Output
_____________________________________________________ 34
Figure 2-14 Output #2 - Electromechanical Relay Output
____________________________________ 35
Figure 2-15 Output #2 - Solid State Relay Output
__________________________________________ 35
Figure 2-16 Output #2 - Open Collector Output- Third
______________________________________ 36
Figure 2-17 Output #2 - Third Current Output
_____________________________________________ 36
Figure 2-18 Output #2 - Dual Relay Output for Time Duplex
_________________________________ 37
Figure 2-19 Output #2 - Dual Relay Output for Position Proportional or Three Position Step Control
_ 37
Figure 2-20 RS-422/485 Communications Option Connections
________________________________ 38
Figure 2-21 Ethernet Communications Option with Adaptor Board
_____________________________ 38
Figure 2-22 Ethernet Communications Option without Adaptor Board
__________________________ 39
Figure 2-23 Digital Inputs
_____________________________________________________________ 40
Figure 2-24 Optional Electromechanical Relay Outputs
______________________________________ 41
Figure 2-25 Transmitter Power for 4-20 mA - 2 wire Transmitter Using Open Collector Output
_____ 41
Figure 2-26 Transmitter Power for 4-20 mA - 2 Wire Transmitter Using Second Current Output
____ 42
Figure 3-1 Mass Flow Example
________________________________________________________ 80
Figure 3-2 Example of Eight Segment Characterizer
________________________________________ 88
Figure 3-3 Ethernet Configuration Screen
_______________________________________________ 171
Figure 3-4 Email Configuration Screen
_________________________________________________ 172
Figure 4-1 Operator Interface
_________________________________________________________ 182
Figure 4-2 Auto/Manual Station
_______________________________________________________ 213
Figure 4-3 Functional Overview Block Diagram of a Single Loop (Loop #1) or Dual Loop Controller (Loop #1
and Loop #2)
__________________________________________________________________ 218
Figure 4-4 Functional Overview Block Diagram of Internal Cascade Controller
_________________ 219
Figure 4-5 Hi/Lo Override Selector
____________________________________________________ 220
Figure 4-6 Carbon Potential Control
___________________________________________________ 229
Figure 4-7 Ramp/Soak Profile Example
_________________________________________________ 237
Figure 4-8 Program Record Sheet
_____________________________________________________ 238
Figure 4-9 Loop Data Maintenance Screen
______________________________________________ 242
Figure 4-10 Alarm Details Maintenance Screen
__________________________________________ 243
Figure 4-11 Status Data Maintenance Screen
_____________________________________________ 245
Figure 4-12 Diagnostic History Maintenance Screen
_______________________________________ 246
Figure 4-13 Ethernet Status Maintenance Screen
__________________________________________ 247
Figure 4-14 Healthwatch Data Maintenance Screen
_______________________________________ 248
xiii
UDC3500 Universal Digital Controller Product Manual
10/05
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Table of Contents
Troubleshooting
TROUBLESHOOTING/SERVICE
301
Troubleshooting Aids
302
Troubleshooting Procedures
310
Procedure #1 - Power
311
Procedure #3 - Position Proportional
313
Procedure #4 - Time Proportional
316
Procedure #5 - Current/Time or Time Current/Proportional
317
Table 7-10 Troubleshooting Alarm Relay Output Failure
319
Procedure #7 - Keyboard
320
Procedure #8 - Analog Input
321
Procedure #9 - RS-485
322
Procedure #10 - Ethernet
325
Procedure #11 - Email
326
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