Honeywell UDC3300 User Manual
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Honeywell UDC3300 User Manual

Universal digital controller
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See also: Instruction Manual
UDC3300
Expanded Model: DC330E
User Manual
51-52-25-79
5/00
Sensing and Control

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Summary of Contents for Honeywell UDC3300

  • Page 1 UDC3300 Expanded Model: DC330E User Manual 51-52-25-79 5/00 Sensing and Control...
  • Page 2 However, we assume no responsibility for its use. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. Sensing and Control...

  • Page 3: About This Document

    UDC3300 product manual (request document number 51-52-25-55). Contacts World Wide Web The following lists Honeywell’s World Wide Web sites that will be of interest to our customers. Honeywell Organization WWW Address (URL) Corporate http://www.honeywell.com...
  • Page 4 Chassis Ground. Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements. UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 5: Table Of Contents

    3.18 Calibration Group ......................50 3.19 Maintenance Parameters Set Up Group...............50 3.20 Status Group........................51 OPERATION ......................53 4.1 How to Power Up the Controller ...................53 4.2 Monitoring Your Controller ...................53 4.3 Start-up Procedure.......................56 4.4 Operating Modes......................57 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 6 APPENDIX A – ENVIRONMENTAL AND OPERATING CONDITIONS ....93 APPENDIX B – MODEL SELECTION GUIDE.............95 APPENDIX C – CONFIGURATION RECORD SHEET ........97 APPENDIX D – POSITION PROPORTIONAL CALIBRATION ......101 9.1 Position Proportional Control Output Calibration ............101 APPENDIX E – INPUT RANGES...............105 UDC3300 Expanded Model: DC330E User Manual 5/00...
  • Page 7 Table 4-22 Procedure for Starting TUNE (Demand) Tuning __________________________ 76 Table 4-23 Procedure for Using TUNE at Start-up for Duplex ________________________ 77 Table 4-24 Procedure for Using SP Tuning at Start-Up _____________________________ 77 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 8 Table 4-25 Procedure to Enter a Security Code ___________________________________ 79 Table 5-1 Procedure for Running a Setpoint Ramp_________________________________ 84 Table 5-2 Program Contents __________________________________________________ 86 Table 5-3 Run/Monitor Functions_______________________________________________ 90 Table 9-1 Calibration Procedure ______________________________________________ 102 viii UDC3300 Expanded Model: DC330E User Manual 5/00...
  • Page 9 2-loop Controller _________________________________________________ 62 Figure 4-3 UDC 3300 Controller Being Used to Control the Carbon Potential of a Furnace’s Atmosphere_____________________________________________ 80 Figure 5-1 Ramp/Soak Profile Example _________________________________________ 88 Figure 5-2 Program Record Sheet______________________________________________ 89 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 10 UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 11: Introduction

    LOOP 1/2 DISPLAY SELECT AUTO ±10% deviation, the center bar Keys - See Table 1-1 plus all ten deviation bars will light. SET UP HOLD 24157 Figure 1-1 Operator Interface Displays and Indicators 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 12: Function Keys

    Hold key down to cycle through configured setpoints. SETPOINT SELECT Alternate action switch initiates or holds the Setpoint Ramp or Setpoint Program. HOLD Acknowledges a latched alarm 1. Increases the selected parameter value. Decreases the selected parameter value. UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 13: Installation

    FUNCTION LOWER SETPOINT AUTO L1/L2 DISPLAY SELECT SET UP HOLD Max Panel 2.4 with optional .945 Thickness .093 Max (2) rear cover .394 90.7 3.57 21.6 147.3 .850 24152 5.82 Figure 2-1 Dimensions 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 14: Wiring

    National and local electrical codes. To minimize electrical noise and transients that may adversely affect the system, supplementary bonding of the controller enclosure to a local ground, using a No. 12 (4 mm ) copper conductor, is recommended. UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 15: Table 2-1 Permissible Wiring Bundling

    • 4-20 mA output signal wiring • Slidewire feedback circuit wiring • Digital input signals • Communications • Low voltage alarm relay output wiring • Low voltage wiring to solid state type control circuits 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 16: Figure 2-3 Composite Wiring Diagram

    (4 mm CAUTION Applying 90-264 Vac to a controller rated for 24 Vac/dc will severely damage the controller and is a fire and smoke hazard. UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 17: Figure 2-4 Line Voltage Wiring

    Provide a switch and non-time delay (North America), quick-acting, high breaking capacity, Type F (Europe), 1/2A, 250V fuse(s) or circuit-breaker for 90-264V; or 1A, 125V fuse or circuit breaker for 24 Vac/dc operation, as part of the installation. Figure 2-4 Line Voltage Wiring 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 18: Figure 2-5 Input #1/#2 Connections

    Input 1 as the 0–10 100K Xmitter option, use Input 1 as the Volt Carbon Probe input. Carbon Probe input. source Power – – 100K – – Supply Figure 2-5 Input #1/#2 Connections UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 19: Table 2-2 Input 2 Jumper Selections

    Power – Supply The 250 load resistors are supplied by Honeywell with the controller when the input is specified. These items must be installed when you wire the controller before start-up. Figure 2-6 Two HLAI Replace 2nd LLAI Connections 5/00...

  • Page 20: Figure 2-7 Electromechanical Relay Output - Model Dc330X-Ee-Xxx

    Electromechanical relays are rated at 5 Amps @120 Vac or 30 Vdc and 2.5 Amps at 240 Vac. Customer should size fuses accordingly. Use Fast Blo fuses only. Figure 2-7 Electromechanical Relay Output – Model DC330X-EE-XXX UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 21: Figure 2-8 Solid State (Ss) Relay Output - Model Dc33-X-Aa-Xx

    55°C. Customer Black should size fuses Output 1 accordingly. Use – White Fast Blo fuses – only. Output 2 – Solid State Relay Green Figure 2-9 10-amp SS External Relay Output — Model DC330X-SS-XX 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 22: Figure 2-10 Open Collector Output - Model Dc330X-Tt-Xxx

    Electromechanical relays are rated at 5 Amps @120 Vac or 30 Vdc and 2.5 Amps at 240 Vac. Customer should size fuses accordingly. Use Fast Blo fuses only. Figure 2-10 Open Collector Output — Model DC330X-TT-XXX UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 23: Figure 2-11 Current Output Current/Time Duplex, Time/Current Duplex, Position Proportional Or Three Position Step Control

    Electromechanical relays are rated at 5 Amps @ 120 Vac or 2.5 Amps at 240 Vac Customer should size fuses accordingly. Use Fast Bio fuses only. All current outputs are isolated from each other, case ground, and all inputs. Figure 2-12 Auxiliary Output and Three-Relay Output 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 24: Figure 2-13 Position Proportional Output Or Three Position Step-Models

    Electrical noise suppression may be required. Slidewire input is not required for Three Position Step control but can be used for motor position indication. Figure 2-13 Position Proportional Output or Three Position Step—Models DC330X-EE-XXX-X2, DC330X-AA-XXX-X2 UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 25: Figure 2-14 Auxiliary Output Connections-Models Dc330X-Xx-2Xx, Dc330X-Xx-5Xx

    Figure 2-14 Auxiliary Output Connections— Models DC330X-XX-2XX, DC330X-XX-5XX Digital Inputs Digital Input Switch #1 Digital Input Switch #2 Connect shield to ground at one end only Switch Common Figure 2-15 Digital Inputs Connections—Model DC330X-XX-XX3 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 26: Figure 2-16 Rs422/485/Ascii Or Modbus Communications Option Connections

    RX– TX– Resistor To Other Use shielded twisted pair Communication cables (Belden 9271 Instruments 120 Ohm Resistor Twinax or equivalent) (maximum 31) on Last Leg Figure 2-16 RS422/485/ASCII or Modbus Communications Option Connections UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 27: Figure 2-17 Transmitter Power For 4-20 Ma 2-Wire Transmitter Using Open Collector Alarm 2 Output-Model Dc330X-Xt-Xxx

    2-wire ZERO VAL = 4095 Zener Diode Transmitter SPAN VAL = 4095 – – – 250 ohm resistor Figure 2-18 Transmitter Power for 4-20 mA 2-wire Transmitter Using Auxiliary Output—Model DC330X-XX-2XX or DC330X-XX-5XX 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 28: Table 2-3 Control Relay Contact Information

    Table 2-4 Alarm Relay Contact Information Variable Variable Alarm NOT in Alarm State in Alarm State Unit Relay Power Relay Relay Wiring Indicators Indicators Contact Contact N.O. Open Open N.C. Closed Closed N.O. Closed Open N.C. Open Closed UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 29: Configuration

    EU/HR DN EUHRUP2 EUHRDN2 SP PROG STRT SEG END SEG RAMPUNIT RECYCLES SOAK DEV PROG END STATE * x = 1 to 12. Program concludes after segment 12 ToBEGIN SEGxRAMP SEGx SP* SEGxRATE 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 30 FORCE MA PID SETS SW VALUE LSP’S RSP SRC AUTOBIAS SPTRACK SP HiLIM SP LoLIM ACTION OUT RATE PCT/M UP PCT/M DN OUTHiLIM OUTLoLIM I Hi LIM I Lo LIM DROPOFF DEADBAND FAILMODE FAILSAFE UDC3300 Expanded Model: DC330E User Manual 5/00...
  • Page 31 LANGUAGE CALIB USED FOR FIELD CALIBRATION MAINTNCE TIME1 HRS.MIN1 TIME2 HRS.MIN2 TIME3 HRS.MIN3 COUNTER1 COUNTS1 PASSWORD COUNTER2 COUNTS2 COUNTER3 COUNTS3 RES TYPE STATUS VERSON FAILSAFE FAILSF 2 RAM TEST CONFTEST CALTEST FACT CRC 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 32: Configuration Procedure

    Exit Exits configuration mode and returns the controller LOWER Configuration to the same state it was in immediately preceding DISPLAY entry into the Set Up mode. It stores any changes you have made. UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 33: Loop 1 Tuning Parameters Set Up Group

    1.00 RSET2MIN Reset 2 in repeats/minute RSET2RPM CYC SEC Cycle Time (Heat) 1 to 120 CYC SX3 CYC2 SEC Cycle Time (Cool) 1 to 120 CYC2 SX3 SECURITY Security Code 0 to 4095 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 34 PVEUVAL2 PVEUVAL3 PVEUVAL4 PVEUVAL5 PVEUVAL6 PVEUVAL7 PVEUVAL8 1.000 GAINVAL1 Gain 1 (through Gain 8) 0.001 to 1000 floating Value for Gain Scheduling Gain or Proportional Band GAINVAL2 GAINVAL3 GAINVAL4 GAINVAL5 GAINVAL6 GAINVAL7 GAINVAL8 UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 35: Loop 2 Tuning Parameters Set Up Group

    Reset 4 in minutes/repeat 0.02 to 50.00 1.00 RSET4MIN Reset 4 in repeats/minute RSET4RPM Cycle Time 3 (Heat) 1 to 120 CYC3 SEC CYC3 SX3 Cycle Time 4 (Cool) 1 to 120 CYC4 SEC CYC4 SX3 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 36 PVEUVAL2 PVEUVAL3 PVEUVAL4 PVEUVAL5 PVEUVAL6 PVEUVAL7 PVEUVAL8 Gain 1 (through Gain 8) 0.001 to 1000 floating 1.000 GAINVAL1 Value for Gain Scheduling Gain or Proportional Band GAINVAL2 GAINVAL3 GAINVAL4 GAINVAL5 GAINVAL6 GAINVAL7 GAINVAL8 UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 37: Sp Ramp, Sp Rate, Or Sp Programming Set Up Group

    SP PROG must be enabled to view the remaining prompts. STRT SEG Start Segment Number 1 to 11 –– End Segment Number 2 to 12 –– END SEG Always end in a soak segment (2, 4, ... 12) 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 38 Select TIME, EU/MIN, or EU/HR at prompt RAMPUNIT. All ramps will use the same selection. SEG2 SP Segment #2 Soak Setpoint Within the Setpoint limits –– Value Segment #2 Soak Duration 0-99 hours.0-59 minutes –– SEG2TIME UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 39: Accutune Set Up Group

    Setpoint Change Value – 5 to 15% Input Span SP CHAN2 Loop 2 Process Gain – Loop 2 0.10 to 10.00 1.00 KPG 2 Tuning Criteria – Loop 1 NORMAL FAST CRITERIA FAST 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 40: Algorithm Data Set Up Group

    00:00 to 99:59 00:01 PERIOD* Start Initiation KEY (Run/Hold key) START* ALARM2 L DISP* Lower Display Selection TI REM (time remaining) TI REM E time (elapsed time) prompts appear only when Timer is enabled UDC3300 Expanded Model: DC330E User Manual 5/00...
  • Page 41 0.020 to 0.350 (fractional 0.200 PCT CO percent of CO) Atmospheric Pressure 590.0 to 760.0 (mm Hg) 760.0 ATM PRES Compensation ALG1BIAS Input Algorithm 1 Bias -999 to 9999 floating (in 0.000 engineering units) 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 42 -999 to 9999 floating (in 0.000 ALG2BIAS engineering units) Eight Segment DISABL DISABL 8SEG CH1 Characterizer INPUT1 INPUT2 If Characterizer 1 is L1 OUT enabled, the following L2 OUT Xn VALUE and Yn VALUE parameters appear. UDC3300 Expanded Model: DC330E User Manual 5/00...
  • Page 43 X8 VALU2 Yn Output Value (Y Axis) 0 to 99.99 % Y0 VALU2 Y1 VALU2 (n = 0 through 8) Y2 VALU2 Y3 VALU2 Y4 VALU2 Y5 VALU2 Y6 VALU2 Y7 VALU2 Y8 VALU2 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 44: Output Algorithm Parameters Set Up Group

    OUT ALG CURRNT Current Simplex POSITN Position Proportional TIME D Time Duplex CUR D Current Duplex CUR TI Current /Time Duplex TI CUR Time/Current Duplex 4–20 RNG Current Duplex Range 100PCT 100PCT 50 PCT UDC3300 Expanded Model: DC330E User Manual 5/00...
  • Page 45 1ON2ON (Output relays 1 and 2 are both energized) Relay Cycle Time MECHAN(Cycle time in one MECHAN RLY TYPE Increments second increments) SOL ST (Cycle time in 1/3 second increments: 1 = .33 seconds, 120 = 40 seconds) 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 46: Input 1 Parameters Set Up Group

    CONDms (Milli Siemens) appear CONDus (Micro Siemens) RSTVM^ (Megaohms) TDS PPm (Parts per Million) TDS PPb (Parts per Billion) CONCPt (Parts per Thousand) DO PPm (Parts per Million) DO PPb (Parts per Billion) UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 47: Input 2 Parameters Set Up Group

    0-10mV K TC H W TC H 0-50mV K TC L W TC L 0-5 V NNM H 100 PT 1-5 V NNM L 100 LO 0-10 V NM90 H 200 PT SLIDEW 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 48 Input 2 Bias –999. to 9999. BIAS IN2 (in engineering units) Input 2 Filter 0 to 120 seconds FILTER 2 BURNOUT2 Burnout Protection NONE DOWN NONE NO_FS Emissivity 0.01 to 1.00 0.00 EMISSIV2 UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 49: Input 3 Parameters Set Up Group

    (Linear Inputs only) (in engineering units) Input 3 Ratio –20.00 to 20.00 1.000 RATIO 3 BIAS IN3 Input 3 Bias –999. to 9999. (in engineering units) Input 3 Filter 0 to 120 seconds FILTER 3 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 50: Loop 1 Control Parameters Set Up Group

    0 to 100% of span input in 1000 SP HiLIM engineering units SP LoLIM Setpoint Low Limit 0 to 100% of span input in engineering units ACTION Control Output Direction DIRECT REVRSE REVRSE UDC3300 Expanded Model: DC330E User Manual 5/00...
  • Page 51 Within the range of output limits for Manual Output Power-up Preset Output Within the range of output limits AUTO OUT for Automatic Output Proportional Band or Gain PB PCT GAIN PBorGAIN Units GAIN Reset Units MINorRPM 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 52: Loop 2 Control Parameters Set Up Group

    Setpoint High Limit 0 to 100 % of PV span input in 1000 SP HiLIM engineering units Setpoint Low Limit 0 to 100 % of PV span input in SP LoLIM engineering units UDC3300 Expanded Model: DC330E User Manual 5/00...
  • Page 53 DROPOFF DEADBAND Output Relay Deadband –5.0 to 5.0 % Failsafe Mode NO LAT NO LAT FAILMODE LATCH Failsafe Output Value Set within the range of the FAILSAFE output limits. 0 to 100 % 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 54: Options Set Up Group

    Digital 2 Input Selections Same as DIG IN 1 NONE NOTE: DIG IN 2 applies to Loop 2 when 2 LOOPS or CASCAD is configured. Digital Input 2 Same as DIG1 COM DISABL DIG2 COM Combinations UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 55: Communications Set Up Group

    19200 Duplex Operation HALF HALF DUPLEX FULL • When ComSTATE = MODBUS, this selection is fixed at HALF. • When the RS422/485/Auxiliary output option board is installed, this selection is fixed at HALF. 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 56 (in engineering units) Loop 2 or Cascade –20.0 to 20.0 CSP2RATO Computer Setpoint Ratio Loop 2 or Cascade –999. to 9999. CSP2BIAS Computer Setpoint Bias (in engineering units) Local Loop Back DISABL DISABL LOOPBACK ENABLE UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 57: Alarms Set Up Group

    OUT 2 (Loop 2 Output) MAN 2 (Loop 2 Manual ) RSP 2 (Loop 2 Remote Setpoint) F SAF2 (Loop 2 Failsafe) PVRAT2 (Loop 2 PV Rate of Change) BREAK BREAK2 TOTAL continued 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 58 BEGIN Alarm State for Alarm 2, Setpoint 2 Alarm Hysteresis 0.0 to 100.0 % of output or span, AL HYST as appropriate Latching Alarm for Output NO LAT NO LAT ALM OUT1* LATCH UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 59: Display Parameters Set Up Group

    60 HZ or 50 HZ 60 HZ PWR FREQ RATIO 2 Ratio for Input 2—Set from DISABL DISABL the front of the controller ENABLE LANGUAGE Display Language ENGLIS ENGLIS FRENCH GERMAN SPANIS ITALAN 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 60: Calibration Group

    COUNTER 1 MANUAL (Loop 1 Manual) AL1SP1 (Alarm 1 Setpoint 1) AL1SP2 (Alarm 1 Setpoint 2) AL2SP1 (Alarm 2 Setpoint 1) AL2SP2 (Alarm 2 Setpoint 2) DIGIN1 (Digital Input 1) DIGIN2 (Digital Input 2) UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 61: Status Group

    3.20 Status Group The prompts used hare are read only. They are used to determine the reason for a controller failure. Refer to Section 9 – Troubleshooting in manual #51-52-25-55 for complete information. 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 62 Configuration UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 63: Operation

    Press the LOWER DISPLAY key to scroll through the operating parameters listed in Table 4-1. The lower display will show only those parameters and their values that apply to your specific model and the way in which it was configured. 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 64: Table 4-1 Lower Display Key Parameter Prompts

    TUNE RUN ToBEGIN RESET SP PROGRAM TO BEGINNING OF FIRST SEGMENT OUTPUT OVERRIDE (2 PID LOOPS ONLY)—Appears when internal Loop 1 Output value is displayed. This represents the internal output 1 value before override. UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 65: Table 4-2 Error Messages

    RH Excessive Temperature Depression—Calculated %RH is less than 0%. RH LO SEG ERR Segment Error—SP Program starting segment number is less than ending segment number. Not calibrated. Perform Position Proportional calibration. CAL MTR 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 66: Start-Up Procedure

    Pressing the LOWER DISPLAY and Up arrow keys simultaneously, or… Using the Digital Input, if configured. If it is necessary to stop or abort the tuning process, press the MANUAL/AUTO key and the controller will return to manual mode. UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 67: Operating Modes

    If after changing the LSP value another key is pressed, then the value is stored immediately. 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 68: Using Two Sets Of Tuning Constants

    Upper Display FUNCTION Switchover and SW VALUE in the Lower Display. LOOP 1/2 value function to select the switch-over value in the upper display. UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 69: Table 4-7 Procedure For Setting Tuning Constant Values

    PV value displayed in the Upper LOWER PID set Display and the PIDSETx in the Lower Display. DISPLAY display to change PID SET 1 to PID SET 2 or vice versa. You can use Accutune on each set. 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 70: Alarm Setpoints

    DISPLAY operation 4.8 Two Loops of Control The UDC3300 can operate using two independent loops of control or internal Cascade control. Two Independent Loops The following rules apply for two independent loops: Current output on Loop 2 requires auxiliary output.

  • Page 71: Figure 4-1 Functional Overview Block Diagram Of A Single Loop (Loop #1) Or Dual Loop Controller (Loop #1 And Loop #2)

    Output without Feedforward or Manual Mode To Final OUTPUT Control 24180 Element Figure 4-1 Functional Overview Block Diagram of a Single Loop (Loop #1) or Dual Loop Controller (Loop #1 and Loop #2) 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 72: Figure 4-2 Functional Overview Block Diagram Of Internal Cascade Of A

    Loop 1. • Loop #1 Remote setpoint is fixed as Loop #2 output. 24182 Figure 4-2 Functional Overview Block Diagram of Internal Cascade of a 2-loop Controller UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 73: Table 4-10 Control Loops Selections

    The output of the unselected loop tracks the selected loop to within 5% when in Auto mode to eliminate windup. This tracking is done in the direction opposite to the Override Select configuration; i.e., for High Select, the unselected output tracks within 5% of lower and vice versa. 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 74: Table 4-11 Two Loop Functionality And Restrictions (Models Dc330E-Ee-2Xx Or Dc330E-Ee-5Xx)

    Loop 2 Out Alarm 1 Time Simplex Out 1 or 2 Out 1 or 2 — — — — — Current or Current Duplex (N/A) — — — — — Current/Time or Time/Current(N/A) UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 75: Table 4-12 Two Loop Functionality And Restrictions (Models Dc330E-Ke-2Xx Or Dc330E-Ke-5Xx)

    Out 1 or 2 Loop 2: Out 1 or 2 Out 1 or 2 Loop 1: Loop 1: Loop 2: Current/Time or Time/Current Out 1 or 2 Out 1 or 2 Out 1 or 2 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 76: Table 4-13 Procedure For Selecting 2-Loop Algorithm

    Control Set Loop 2 in the Lower Display. Up Group Refer to Table 4-11, Table 4-12, and Table 4-13 for rules and restrictions and to Section 3 – Configuration to select the individual parameters. UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 77: Monitoring Two Loops Of Control

    L” displayed Loop 2 • Lower display shows the Loop 2 parameters and the PV and Output for Loop 1 • Controller setpoint annunciators show the setpoint currently being used for Loop 2 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 78: Operating Two Loops Of Control

    Digital Input 1 is dedicated to Loop 1 and Digital Input 2 is dedicated to Loop 2 when two loops or Cascade control is configured. Otherwise, both DI’s apply to single loop configurations. UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 79: Three Position Step Control Algorithm

    Expanded models (DC330E) provide as standard: Weighted Average, Feedforward Summer, Feedforward Multiplier, Relative Humidity. The Math option, which provides additional algorithms plus two Characterizers, Totalizer, and Gain Scheduling, is available only on Expanded Model DC330E-XX-XXX. 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 80 Xn values. When one of the loop outputs is selected, the Xn Values are the output from the control algorithm, and the Yn Output is the final control element action. UDC3300 Expanded Model: DC330E User Manual 5/00...
  • Page 81 0 to 9999 x Totalizer Scale Factor. Totalizer Reset Via Digital Input The digital input type configuration includes a Reset Totalizer that resets the accumulated totalizer value when the DI is closed. 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 82: Digital Input Option (Remote Switching)

    Hold mode. Disables PID Integral (I) action. STOP I Unit goes to manual mode, output goes to the failsafe MAN FS MAN blinks value. UDC3300 Expanded Model: DC330E User Manual 5/00...
  • Page 83 Mode. UDC remains in manual mode. REStot Resets the accumulated totalizer value. Opening the switch has no effect. Keyboard Operation Front panel keys have no effect on the digital input action in the closed state. 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 84: Fuzzy Overshoot Suppression

    PV adaptive tuning whenever a PV process disturbance of 0.3% span or greater occurs. (SP+PV) Setpoint Tuning + PV Adapt—Provides SP only tuning plus PV adaptive tuning whenever a PV process disturbance of 0.3% span or greater occurs. UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 85: Table 4-21 Accutune Rules And Regulations

    Setpoint changes can be made during operation. The setpoint at the time tuning starts is captured and Tune runs until completion, then proceeds to the new SP value following the completion of tuning. 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 86: Table 4-22 Procedure For Starting Tune (Demand) Tuning

    50% for HEAT or between 50% and the low output limit for COOL while allowing only a small process variable change above and below the setpoint during each cycle. Configuring TUNE for Duplex (Heat/Cool) To configure this item, refer to Section 3 – Configuration. UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 87: Table 4-23 Procedure For Using Tune At Start-Up For Duplex

    SP Tuning for Duplex (Heat/Cool) SP tuning can be done for applications using duplex (heat/cool) control. Configuring SP Tuning for Duplex (Heat/Cool) To configure this item, refer to Section 3 – Configuration. 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 88 The second set, normally used for duplex output or for keyboard, PV or SP switching, is not used because Adaptive tune continually updates the tuning parameters based on the PV deviation. UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 89: Entering A Security Code

    Upper Display = 0 FUNCTION Up Group Lower Display = SECUR LOOP 1/2 Security Code To enter a four digit number in the upper display (0001 to Entry 4095) This will be your security code. 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 90: Carbon Potential

    Dewpoint value from the same probe. CO Compensation—Receives external CO transmitter signal via Input 3 to provide online compensation of the carbon calculation. Requires that the Input 2 temperature signal be a transmitter type input. UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 91: Health Watch

    Alarms can be configured to activate when the desired threshold is reached. See Section 3.19 for details on configuring the various HealthWatch timers and counters. See Section 3.16 for details on HealthWatch maintenance alarms. 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 92 Setpoint Rate/Ramp/Soak Program Operation UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 93: Setpoint Rate/Ramp/Soak Program Operation

    Configuration Check Make sure you: enable SP RAMP for either loop disable SP RATE and SP PROG set the ramp time in minutes set the final setpoint value See Section 3.5 for details. 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 94: Table 5-1 Procedure For Running A Setpoint Ramp

    “R” changes to “H” in the upper display and the controller operates at the new setpoint. Return to normal After the SP Ramp has completed, disable operating mode the SP RAMP function, then press the LOWER DISPLAY key. UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 95: Setpoint Ramp/Soak Programming Option

    The mode will be as configured under PWR MODE in the Control function group. (This applies to both loops.) 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 96: Table 5-2 Program Contents

    This function determines the status of the controller upon completion. The Program selections are: Termination State LASTSP = controls to last setpoint and last control mode F SAFE = manual mode, failsafe output UDC3300 Expanded Model: DC330E User Manual 5/00...
  • Page 97 ENABL = present PV value is used as beginning setpoint value for the ramp segment Reset Program When enabled, this selection allows you to reset the program to the beginning or rerun it from the keyboard. to Beginning 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 98: Figure 5-1 Ramp/Soak Profile Example

    Soak Time 0hr.:30 min. SEG2 SP Soak SP SG11RAMP Ramp Time 3hrs:30min. SEG2TIME Soak Time 1hr.:30 min. SG12 SP Soak SP SEG3RAMP Ramp Time 1hr. SG12TIME Soak Time 0hr.:30 min. SEG4 SP Soak SP UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 99: Figure 5-2 Program Record Sheet

    SPP SEG1RAMP Ramp Time SG10 TIME Soak Time SEG2 SP Soak SP SG11RAMP Ramp Time SEG2TIME Soak Time SG12 SP Soak SP SEG3RAMP Ramp Time SG12TIME Soak Time SEG4 SP Soak SP 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 100: Table 5-3 Run/Monitor Functions

    Reopening the contact has no effect and places the program in HOLD mode. The setpoint is changed to what the setpoint was when the program was first started. restarts the Setpoint Program. HOLD UDC3300 Expanded Model: DC330E User Manual 5/00...
  • Page 101 (if configured for disable of setpoint programming). The controller operates at the last setpoint in the program in automatic or will be in manual mode at the failsafe output. Disable Program See Section 3.5 for details. 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 102 Setpoint Rate/Ramp/Soak Program Operation UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 103: Appendix A - Environmental And Operating Conditions

    Refer to 51-52-05-01, How to Apply Digital Instrumentation in Severe Electrical Noise Environments, for additional information. * The maximum rating only applies up to 40 °C (104 °F). For higher temperatures, the RH specification is derated to maintain constant moisture content. 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 104 Environmental and Operating Conditions UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 105: Appendix B - Model Selection Guide

    T/C, RTD, Radiamatic, mV, 0-5V, 1-5V, 0-20 mA, 4-20 mA, – – 0 None 0-10V – – 3 Two Digital Inputs – 4 = Two High Level AIs instead of 2nd Universal AI 24151 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 106 Model Selection Guide UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 107: Appendix C - Configuration Record Sheet

    GAINVAL1 _________ 1.000 GAINVAL6 _________ 1.000 GAINVAL2 _________ 1.000 GAINVAL7 _________ 1.000 GAINVAL3 _________ 1.000 GAINVAL8 _________ 1.000 GAINVAL4 _________ 1.000 GAINVAL5 _________ 1.000 GAINVAL6 _________ 1.000 GAINVAL7 _________ 1.000 GAINVAL8 _________ 1.000 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 108 56(7 " _________ MATH K2 _________ –– TOT RATE _________ SECOND CALC HI _________ –– CALC LO _________ –– ALG2 INA _________ –– ALG2 INB _________ –– ALG2 INC _________ –– ALG2BIAS _________ 0.00 UDC3300 Expanded Model: DC330E User Manual 5/00...
  • Page 109 _________ NONE PWR OUT _________ LAST DIG1 COM _________ DISABL SP HiLIM _________ 1000 DIG IN 2 _________ NONE SP LoLIM _________ DIG2 COM _________ DISABL ACTION _________ REVRSE OUT RATE _________ DISABL 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 110 A1S1 EV _________ COUNTER2 _________ DISABL A1S2 H L _________ COUNTER3 _________ DISABL A1S2 EV _________ PASSWORD _________ A2S1 H L _________ HIGH RESTYPE _________ NONE A2S1 EV _________ A2S2 H L _________ UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 111: Appendix D - Position Proportional Calibration

    Motor Position Indication, follow the entire calibration procedure. ATTENTION These prompts only appear when position OUT ALG is selected. If motor position for 3PSTEP is desired, first configure unit for “position.” After calibration the unit can be switched to 3PSTEP. 5/00 UDC3300 Expanded Model: DC330E User Manual...

  • Page 112: Table 9-1 Calibration Procedure

    Upper Display: DO AUTO or DO MAN Lower Display: POS PROP If you select… Then… DO AUTO go to Step 6 DO MAN go to Step 8 ATTENTION When calibration is terminated, this selection reverts to DISABL. UDC3300 Expanded Model: DC330E User Manual 5/00...
  • Page 113 For manual calibration, the motor does not move from its position prior to the start of Position Proportional calibration. Exit the The controller will store the 100% value. FUNCTION Calibration LOOP 1/2 Mode To exit the calibration mode. LOWER DISPLAY SETUP 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 114 Position Proportional Calibration UDC3300 Expanded Model: DC330E User Manual 5/00...

  • Page 115: Appendix E - Input Ranges

    0 to 50 mV 1 to 5 V Volts 0 to 5 V 0 to 10 V 0 to 1250 mV Carbon –30 to510 mV Oxygen *User enters the range manually per RI type and application. 5/00 UDC3300 Expanded Model: DC330E User Manual...
  • Page 116 Input Ranges UDC3300 Expanded Model: DC330E User Manual 5/00...
  • Page 118 Sensing and Control Honeywell 11 West Spring Street Freeport, IL 61032 www.honeywell.com/sensing 51-52-25-79 0500 Printed in USA...

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