Page 1 6SN11231AA000DA2 6SN1123-1AA00-0EA0 6SN11231AA000EA0 6SN1123-1AA00-0EA1 6SN11231AA000EA1 6SN1123-1AA00-0EA2 6SN11231AA000EA2 6SN1123-1AA00-0JA1 6SN11231AA000JA1 6SN1123-1AA00-0LA1 6SN11231AA000LA1 6SN1123-1AB00-0BA0 6SN11231AB000BA0 6SN1123-1AB00-0BA1 6SN11231AB000BA1 6SN1123-1AB00-0CA1 6SN11231AB000CA1 Presented by – MROELECTRIC.COM Quote Email: inquiry@MROELECTRIC.COM Call: 1-800-466-0649 Fax: 919-415-1614 http://www. MROELECTRIC.COM / Siemens Simodrive 611 MRO ELECTRIC & SUPPLY Company www.mroelectric.com...
Page 2 SIMODRIVE 611 Drive Converter Configuration Manual · 02/2012 SIMODRIVE...
Page 4 Preface, Table of Contents Overview of the Drive System System Configuration Motor Selection and SIMODRIVE 611 digital Position/Speed Sensing Control Units Drive Converters Power Modules Infeed Modules Configuration Manual Line Supply Connection Important Circuit Information Cabinet Design and EMC Connection Diagrams Service and Spare Parts Dimension Drawings Abbreviations and Terminology...
Page 5 6SN1197–0AA00–1BP2 Trademarks All products mentioned may be trademarks or product designations of Siemens AG or their suppliers, whose use by third parties for their own purposes may infringe the rights of the trademark owners. We have checked that the contents of this publication agree with the hardware and software described here.
Page 6 My Documentation Information is provided under the following link as to how you can individually Manager compile documentation based on Siemens content, and adapt this for your own machine documentation: http://www.siemens.com/mdm Training Information about SITRAIN – Siemens training courses for products, systems and solutions in automation technology –...
Page 7 Internet: http://www.support.automation.siemens.com under the Product/Order No. 15257461 or contact the relevant branch office of the A&D MC group of Siemens AG. All declarations of conformity and certificates such as CE, UL, etc., are per- formed with the system components described in the associated Configuration Manuals or catalogs and, thus, are only valid if the described components are used in the device or facility.
Page 8 Proper use Note the following: Warning Siemens products may only be used for the intended use in applications described in the catalog and the associated technical documentation. If third–party products and components are used, then these must either be recommended or certified by Siemens. The perfect and safe operation of products assumes that they have been correctly transported, correctly stored, located, mounted, installed, commissioned, operated and maintained.
Page 9 Warning indicates that death or serious injury may result if proper precautions are not taken. © Siemens AG 2012 All Rights Reserved viii SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 10 2. A second conductor should be connected in parallel with the protective conductor through separate terminals. This conductor must also fully meet the requirements for PE conductors according to IEC 364–5–543. © Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 11 Note When handling cables, please observe the following: are not damaged they may not be stressed, they may not come into contact with rotating components. © Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 12 Warning The ”protective separation” can only be guaranteed when using the components permitted/certified by Siemens for the system. ”Protective separation” can only be guaranteed when it is absolutely certain that the system components have the appropriate degree of protection.
Page 13 To ensure protection against mechanical damage, the devices may only be operated in enclosures/cabinets with degree of protection IP54 in accordance with EN 60529. © Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 14 The control and drive components for a power drive system (PDS) are allowed for industrial and commercial use in industrial networks. Their use in public networks requires a different configuration and/or additional measures. © Siemens AG 2012 All Rights Reserved xiii SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 15 Before entering the hazardous area, it should be carefully checked that all of the drives exhibit stable behavior by briefly moving the drives in both directions (+/–). © Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 16 Size of the selected standstill tolerance window. The danger and warning information above must always be unconditionally ob- served in order to avoid personal injury and property damage. © Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 17 Therefore, the operator must always clarify whether wearers of pacemakers may be employed at the planned workplace without endangering their health. © Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 18 – Operation of a demagnetized synchronous motor with saturation–based pole position identification. – Transfer of an incorrect, but plausible actual value in absolute measuring systems (encoder does not signal an error). © Siemens AG 2012 All Rights Reserved xvii SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 26: Overview Of The Drive System
Chapter 4 Closed–l control Chapter 5 control Cable, reactor, VPM, cable protection Motor Chapter 3 Motor with position/ speed sensing Fig. 1-1 Basic system structure © Siemens AG 2012 All Rights Reserved 1-25 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 27 Residual current devices 2) Only for 28 kW UI module Installation altitude > 2000 m Fig. 1-2 Overview of the SIMODRIVE 611 drive system © Siemens AG 2012 All Rights Reserved 1-26 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 28 For hydraulic linear axes (HLA/ANA) 2–axis version Control valve for hydraulic linear axes (not included in the scope of supply) Fig. 1-3 Overview of the drive system © Siemens AG 2012 All Rights Reserved 1-27 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 29 05.01 1.1 Overview of SIMODRIVE 611 Note Siemens accepts the warranty for satisfactory and reliable operation of the drive system under the clear understanding that only original SIMODRIVE system components are used in conjunction with the original accessories described in this Configuration Manual and in Catalog NC 60.
Page 30: Engineering Steps
A selection guide is available for engineering the 6SN series, e.g.: NCSD Configurator For additional information, please contact your local Siemens office. The functions of SIMODRIVE control units are described with keywords in this Configuration Manual. Limit values may be specified in some cases. For additional details, please refer to the appropriate documentation.
Page 31 Reference: /NCZ/ Catalog, Connecting System and System Components Reference: /NSK/ Catalog, Low Voltage Switchgear © Siemens AG 2012 All Rights Reserved 1-30 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 32: Engineering A Drive
The sum (total) of the DC link capacitances (refer to Chapter C.1.1, Table 1-4) of all modules must be less than or equal to the charge limit corresponding to the following table of the infeed modules: © Siemens AG 2012 All Rights Reserved 1-31 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 33 [μF] Infeed, unregulated 6SN1146–1AB0j–0BAj 1200 6SN1145–1AA0j–0AAj 6000 6SN114j–1AA0j–0CAj 20000 Infeed/regenerative feedback module, regulated 6SN114j–1BA0j–0BAj 20000 6SN114j–1BA0j–0CAj 20000 6SN114j–1Bj0j–0DAj 20000 6SN114j–1BB0j–0EAj 20000 p120 6SN114j–1BA0j–0FAj 20000 © Siemens AG 2012 All Rights Reserved 1-32 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 34: Calculation Of The Required Dc Link Power (Pzk) For Dimensioning The Supply System, Infeed Unit
The rated motor current may not exceed the rated output current of the power modules. The maximum motor current must always be less than the maximum converter current. © Siemens AG 2012 All Rights Reserved 1-33 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 36: Braking Operation
The regenerative feedback power is dependent on the available energy to be braked in the system: The mass Speed/velocity Braking ramps/braking time Efficiencies © Siemens AG 2012 All Rights Reserved 1-35 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 37: Calculation Of The Dc Link Power (Engineering Sheet)
Robot drives 0.9 to 1 0.63 Robot drives with 1FT 0.38 0.33 0.28 Fig. 1-6 Engineering sheet to calculate the DC link power PzK © Siemens AG 2012 All Rights Reserved 1-36 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 38: Checking The Permissible Power Supply Rating
The following tables should be used again for the module line–up, supplied from the monitoring module. The monitoring module must be located to the left in front of the modules to be monitored. © Siemens AG 2012 All Rights Reserved 1-37 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 39 Data referring to the assessment factors for EP and AP refer to the encoder should be added. cable lengths that have been released. Enter the values into Table 1 4. 1) With mounted fan or hose cooling. © Siemens AG 2012 All Rights Reserved 1-38 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 41 4) Used only when the module is only supplied by the DC link. EnDat. 2) An additional 0.3 gating points (AP) must be taken into consideration for each connected absolute value encoder with EnDat interface. © Siemens AG 2012 All Rights Reserved 1-40 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 42: System Configuration
The connections in the module group, motor cables, encoder lines and bus lines must be made using preassembled MOTION–CONNECT lines (see Cata- log NC 60). © Siemens AG 2012 All Rights Reserved 2-41 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 43: Arrangement Of The Modules And Their Mounting
50 mm, 100 mm and 150 mm. The standard DC link brackets between the modules may not be changed, even when strengthened DC link busbars are used. © Siemens AG 2012 All Rights Reserved 2-42 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 44 Note: Reinforced DC link busbars must be used in the modules Other modules p55 kW u55 kW Fig. 2-3 Module group with larger busbars © Siemens AG 2012 All Rights Reserved 2-43 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 45 The permitted cable lengths depend on the used line filters, refer to the line fil- ters in Section 7.4. Reader’s note For cable lengths for SIMODRIVE POSMO SI/CD/CA, refer to Reference: /POS3/ User Manual SIMODRIVE POSMO SI/CD/CA © Siemens AG 2012 All Rights Reserved 2-44 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 46: Mounting And Installing The Modules
(refer to Fig. 2-1). The equipment bus cable is included in the scope of supply of the power module. © Siemens AG 2012 All Rights Reserved 2-45 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 47: Ambient Conditions
Appropriate measures (filter, waiting cycles, etc.) must be adopted to prevent contamination of the cooling system, because otherwise fan damage and thus loss of the cooling effect can occur. © Siemens AG 2012 All Rights Reserved 2-46 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 48 1) Supplementary measure is required, if the work to be carried out close to the DC link busbar (DC link cover at the last modu- le). © Siemens AG 2012 All Rights Reserved 2-47 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 49: Motor Selection
Reader’s note Reference: /PJFE/ Configuration Manual, 1FE1 Synchronous Built–in Motors /BU/ Catalog NC 60 /PMS/ Configuration Manual ECO Motor Spindles for 2SP1 Main Spindle Drives © Siemens AG 2012 All Rights Reserved 2-48 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 50: Position Sensing/Actual Speed Value Sensing
Example: With a linear scale (20 μm grid constant) a position resolution of 0.01 mm (Digi- tal High Performance control) is achieved. © Siemens AG 2012 All Rights Reserved 2-49 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 51: Position Detection, Indirect
The same secondary conditions/limitations apply for SIMODRIVE 611 universal and POSMO SI/CD/CA. The only difference is the drive link established using PROFIBUS DP. © Siemens AG 2012 All Rights Reserved 2-50 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 52: Drive Module
The equipment bus cable is included in the scope of supply of the power mod- ule. The drive bus cables must be ordered separately for the digital system. © Siemens AG 2012 All Rights Reserved 2-51 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 53: Function Of The Power Modules
Internal cooling Control unit (refer to Chapter 4) 50 mm power module Order number Type plate/Order No. Fig. 2-4 Power module with control unit © Siemens AG 2012 All Rights Reserved 2-52 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 54: Control Units
SIMODRIVE 611 universal HRS (high resolution) as 2–axis control units for encoders: – sin/cos or – EnDat or – TTL (only induction motors) © Siemens AG 2012 All Rights Reserved 2-53 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 55: Ncu Box For Sinumerik 840D
2–axis version 1) The following limitations/secondary conditions apply for 420 kHz: – Cable to be used: Siemens cable, Order No. [MLFB]: 6FX2002–2CA31–1CF – Maximum permissible encoder cable length: 20 m – Encoder characteristics: ”–3dB cutoff frequency” greater than or equal to 500 kHz...
Page 56: Infeed Modules
Cooling is then realized on the cus- tomer side. For this type of configuration, a mounting frame is required for each module (refer to Fig. 2-9). © Siemens AG 2012 All Rights Reserved 2-55 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 57 – Internal cooling or hose cooling: 288 mm – External cooling: 231 mm, in this case, the heatsink penetration depth must be taken into account for the cooling duct. © Siemens AG 2012 All Rights Reserved 2-56 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 58: Cooling Components
The fan may only be commissioned if it is electrically connected to the module housing (PE fan via module housing). Caution If the fan has an incorrect direction of rotation (see arrow) then cooling is not guaranteed! © Siemens AG 2012 All Rights Reserved 2-57 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 59 DC link connection, refer to Chapter 9.1.3. For connection details for the DC link adapter set, refer to the dimension drawing in Chapter 12. © Siemens AG 2012 All Rights Reserved 2-58 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 60: Internal Cooling
Power module with inserted control unit, internal cooling Note The power loss is dissipated in the cabinet and must therefore be taken into account when engineering/dimensioning the cabinet cooling. © Siemens AG 2012 All Rights Reserved 2-59 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 61: External Cooling
This can cause the temperature monitoring function in the power module to respond. The heatsinks and fans must be checked for accumulated dirt at regular intervals. Clean when required! © Siemens AG 2012 All Rights Reserved 2-60 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 62 Cooling lubricant Cooling lubricant Equipment Equipment combination combination Spray protection Fig. 2-10 Spray protection for external cooling © Siemens AG 2012 All Rights Reserved 2-61 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 64: Motor Selection, Position/Speed Sensing
Special attention and consideration must be given when holding brakes are used for suspended (hanging) loads (injury, crushing, possibility of death, machine damage) as this application represents a high potential hazard. © Siemens AG 2012 All Rights Reserved 3-63 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 65: Motor Encoder
1 Vpp Signal 0.375...0.6 V 2.0... 3.0 V Fig. 3-1 Signal characteristics for track signals A+, A–, B+, B–, C+, C–, D+ and D– © Siemens AG 2012 All Rights Reserved 3-64 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 66 In specific cases, the user must check whether the chosen resolver in the complete system meets the requirements. © Siemens AG 2012 All Rights Reserved 3-65 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 68 In practice, the previously mentioned effects mean the quality that can be achieved in a real system is significantly lower than the theoretically achievable quality. © Siemens AG 2012 All Rights Reserved 3-67 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 69: Indirect Position And Motor Speed Sensing
ERA 180 with 9000 pulses/rev and ERA 180 with 3600 pulses/rev from the Heidenhain Company. 4. The amplitude monitoring that is active up to 420 kHz. © Siemens AG 2012 All Rights Reserved 3-68 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 70: Encoder Power Supply
Range of uniqueness R–*R Fig. 3-3 Signal characteristic for a clockwise direction of rotation 1) Refer to parameterizable encoder limit frequency (as of SW 5.1.14) © Siemens AG 2012 All Rights Reserved 3-69 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 71 360_ el. B–*B Fig. 3-4 Signal curve of incremental tracks for clockwise rotation 1) Refer to parameterizable encoder limit frequency (as of SW 5.1.14) © Siemens AG 2012 All Rights Reserved 3-70 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 72 Observe the frequency characteristic of the encoder signals! A–*A 90_ el. 360_ el. B–*B Range of uniqueness R–*R Fig. 3-5 Signal characteristic for a clockwise direction of rotation © Siemens AG 2012 All Rights Reserved 3-71 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 74 This means that it is possible to use cable lengths up to 50 m without having to operate the measuring systems with an undervoltage condition. Note All data only apply for SIEMENS pre–assembled cables as these are correctly dimensioned regarding the cable cross–sections. For SIMODRIVE connection systems and also for the measuring system suppliers, remote/sense operation is only possible for encoder systems with voltage signals.
Page 75: Encoder Power Supply For Ssi Encoders
NE module 6SN1161–1DA00–0AA0 6FX8002–2CC80–.../OEM l 40 m Power supply cables l 20 cm SIMODRIVE 611 encoder Fig. 3-7 Connecting SSI encoders to SIMODRIVE 611 © Siemens AG 2012 All Rights Reserved 3-74 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 76 Connection example for the High Performance digital control + – Power supply M5x12 max. O 10.5 mm Black Fig. 3-9 Connection example for the ”HLA module” control board © Siemens AG 2012 All Rights Reserved 3-75 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 77: Signal Amplifier Electronics
120 mA Dimensions (W x H x D) 54 mm x 121 mm x 57 mm Order number 6SN1115–0AA12–0AA0 Housing degree of protection IP65 © Siemens AG 2012 All Rights Reserved 3-76 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 78 Voltage signal output for incremental track B – not assigned MENC Encoder power supply ground MSENSE Remote Sense encoder power supply (M) PENC Encoder power supply © Siemens AG 2012 All Rights Reserved 3-77 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 79: Overview, Position Sensing
SINUMERIK SIMODRIVE l v 50 m 840D powerline Drive drive module Drive bus drive bus control High Perfor– mance/ 1FT6 High Stan- dard Incremental © Siemens AG 2012 All Rights Reserved 3-78 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 80 > 13 V, low < 5 V – the search speed and the signal runtimes in the evaluation electronics 2) Distancecoded reference marks can be evaluated © Siemens AG 2012 All Rights Reserved 3-79 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 81: Ordering Information
Toothed–wheel encoder and the diagnostics box required to make adjustments refer to Catalog NC Z or NC 60 © Siemens AG 2012 All Rights Reserved 3-80 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 82: Control Units
RS 232 Absolute encoder SLM: 1FN Third–party: If suitable 1) SRM: Synchronous rotating motor Induction rotating motor Synchronous linear motor Standard: Standard motor Third–party:Unlisted motor © Siemens AG 2012 All Rights Reserved 4-81 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 83 Linear drives HLA/ANA SSI (SW 1.2.4 and higher) 1) SRM: Synchronous rotating motor Induction rotating motor Synchronous linear motor Standard: Standard motor Third–party:Unlisted motor © Siemens AG 2012 All Rights Reserved 4-82 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 84: Closed-Loop Control With Digital Setpoint Interface
In so doing, motion of typically <$5 degrees mechanical is not exceeded. The identification routine is performed after each power up operation. © Siemens AG 2012 All Rights Reserved 4-83 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 85 PCU50/PCU20 w6.2.18 w6.2.18 Commissioning tool for the w573.3; w572.3; 571.3 w573.3; w572.3; 571.3 NCU hardware w6.2.12 w6.2.12 Mixed operation, FD/MSD © Siemens AG 2012 All Rights Reserved 4-84 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 86 (refer to EN60204–1, Section 6.4). For Order No. for coded connectors, refer to Catalog NC 60. © Siemens AG 2012 All Rights Reserved 4-85 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 87 At terminals 19, P24 and M24, only PELV circuits may be connected. If this is not carefully observed, then this can result in personal injury in the form of electric shock. © Siemens AG 2012 All Rights Reserved 4-86 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 88 C–, D+, D–, R+, R–) is 1.5...3.5 V. 6) According to EN 60204–1 (Safety of Machinery) control transformers should be used when using AC control voltages. © Siemens AG 2012 All Rights Reserved 4-87 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 89 (PTCs, NTCs, etc.) for spindle applications must NOT be applied to the unused CP, CN, DP, or DN inputs when using induction motors! © Siemens AG 2012 All Rights Reserved 4-88 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 90 CP–, CN–, DP–, DN inputs that are not used when using induction motors! When ”parking axis” is selected, the encoder can be withdrawn and inserted also under voltage. © Siemens AG 2012 All Rights Reserved 4-89 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 91 (jumpered with terminal 19) Reserved, Reserved, – do not use do not use do not use do not use – – 1) I: Input; O: Output © Siemens AG 2012 All Rights Reserved 4-90 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 92: Simodrive 611 Universal Hrs" Control Board
1) For 2–axis control boards, 1–axis operation is also possible 2) V: Space retainer for software version 3) Prerequisite: Control board as of SW 3.1 © Siemens AG 2012 All Rights Reserved 4-91 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 93 – Pulse multiplication (doubling) and division (1:2, 1:4, 1:8) are possible at the angular incremental encoder interface, also for incremental encoders © Siemens AG 2012 All Rights Reserved 4-92 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 94: Control Board For 1 Or 2 Axes
(refer to the index entry ”Coding the mini connectors”). Fig. 4-4 Control boards for 2 axes (SIMODRIVE 611 universal HRS) © Siemens AG 2012 All Rights Reserved 4-93 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 95 (refer to the index entry ”Coding the mini connectors”). Fig. 4-5 Control board for 1 axis (SIMODRIVE 611 universal HRS) © Siemens AG 2012 All Rights Reserved 4-94 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 96 Order number: 6SN1114–0NA00–0AA0 8 inputs For screws: X432 Tighten (due to the shield contact) 8 outputs max. torque = 0.8 Nm Fig. 4-6 Optional TERMINAL module © Siemens AG 2012 All Rights Reserved 4-95 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 97 ”SimoCom U via PROFIBUS” possible PROFIBUS DP3 6SN1114–0NB01–0AA1 PROFIBUS ASIC DPC31 with PLL ”Motion Control with PROFIBUS DP” function (clock–synchro- nous PROFIBUS operation) is possible © Siemens AG 2012 All Rights Reserved 4-96 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 98 Cases 2 and 3 are for series commissioning of drives using DP1 modules and for replacing a defective DP1 module by a DP2 module. © Siemens AG 2012 All Rights Reserved 4-97 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 99: Description Of The Terminals And Interfaces
1.5 A ––> 24 V/1.5 A Control module + optional TERMINAL module 8 + 8 max. (1.5 A + 280 mA) ––> 24 V/1.8 A © Siemens AG 2012 All Rights Reserved 4-98 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 100 4) In accordance with EN 60204–1 (machine safety) control–power transformers should be provided when AC control voltages are used. © Siemens AG 2012 All Rights Reserved 4-99 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 101 (for the total group): 500 mA Note: The enable voltage (terminal 9) can be used to supply the enable signals (e.g. con- troller enable). © Siemens AG 2012 All Rights Reserved 4-100 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 102 5) The permissible voltage range for the common mode component of the individual encoder signals (A+. A–. B+, B–, C+, C–, D+, D–, R+, R–) is 1.5...3.5 V. © Siemens AG 2012 All Rights Reserved 4-101 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 103 NOT be applied to the unused CP, CN, DP, or DN inputs when using induction motors! When ”Parking axis” is selected, the encoder can be removed and inserted when power is present! © Siemens AG 2012 All Rights Reserved 4-102 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 104 The inputs on the control must not be assigned any signals other than the intended sig- nals. Otherwise, sporadic or permanent malfunctions can occur. © Siemens AG 2012 All Rights Reserved 4-103 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 105: Hla Module" Control Board
– Control of hydraulic control valves Terminals and diagnostics – Control of a hydraulic shut–off valve – BERO input per axis – Module–specific enable signal – Test sockets (diagnostics) © Siemens AG 2012 All Rights Reserved 4-104 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 106: System Overview
(1x of M) Shut–off valve SITOP power Enable (external power supply) Note: External 26.5 V Hydraulics shown for one axis supply Fig. 4-8 System components © Siemens AG 2012 All Rights Reserved 4-105 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 107 Internal +24 V enable voltage Drive bus Drive bus/drive bus terminator at the last module Equipment bus interface (X151) Fig. 4-9 Connection configuration for HLA module © Siemens AG 2012 All Rights Reserved 4-106 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 108: Wiring
Note: The SSI encoder requires an external 24 V power supply The permissible voltage range for the common mode component of the individual encoder signals (AP. AN. BP, BP, RP, RP) is 1.5...3.5 V. © Siemens AG 2012 All Rights Reserved 4-107 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 109 Supply for pressure sensors with 26.5 V "2% according to the external infeed at X431. Notice The external 26.5 V supply voltage cannot be replaced by a 24 V supply voltage. © Siemens AG 2012 All Rights Reserved 4-108 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 110 F1901 (axis 2) miniature fuses. Value: 2.5 AF/250 V; 5x20 mm UL From: Wickmann–Werke GmbH Annenstrasse 113 58453 Witten, Germany Postfach 2520 58415 Witten Order No.: © Siemens AG 2012 All Rights Reserved 4-109 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 111 If the polarity of the 26.5 V supply is reversed, then the shut–off valves will open immediately, even if the NC or closed–loop control is not in operation! © Siemens AG 2012 All Rights Reserved 4-110 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 112: Test Sockets (Diagnostics)
(=1 byte) of the DAC. For this reason, the shift factor must be set to determine how fine the quantization of the selected signal must be. The normalization fac- tor is determined when parameterizing and displayed to the user. © Siemens AG 2012 All Rights Reserved 4-111 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 113: Ana Module" Control Board
– Connection for 2 sensors per axis – Control of an analog drive amplifier Terminals and diagnostics – BERO input per axis – Module–specific enable signal – Test sockets (diagnostics) © Siemens AG 2012 All Rights Reserved 4-112 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 114: System Overview
External 26.5 V supply (this is only required when using terminals Note: PV1/MV1 or PV2/MV2) Shown for one analog axis Fig. 4-10 System components © Siemens AG 2012 All Rights Reserved 4-113 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 115 Internal +24 V enable voltage Internal +24 V enable voltage DACs Drive bus Drive bus X141 X341 Equipment bus X151 Fig. 4-11 ANA control unit (2–axis) © Siemens AG 2012 All Rights Reserved 4-114 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 116: Wiring
Inverse EnDat interface clock signal The permissible voltage range for the common mode component of the individual encoder signals (AP. AN. BP, BP, RP, RP) is 1.5...3.5 V. © Siemens AG 2012 All Rights Reserved 4-115 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 117 The input voltage range of the actual value inputs is 0...+10 V. The supply output has an electronic short–circuit protection function. The supply output is dimensioned for a total current (4 sensors) of 200 mA. © Siemens AG 2012 All Rights Reserved 4-116 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 118 F1901 (axis 2) miniature fuses. Value: 2.5 AF/250 V; 5x20 mm UL From: Wickmann–Werke GmbH Annenstrasse 113 58453 Witten, Germany Postfach 2520 58415 Witten Order No.: 19194 © Siemens AG 2012 All Rights Reserved 4-117 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 119 It is only necessary to supply terminals X431 pins 5 and 6 with 24 V if the 24 V outputs of connectors X111/112, X121/122 or X431/432 are to be used. © Siemens AG 2012 All Rights Reserved 4-118 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 120: Bus Interfaces
X141: Input X341: Output A bus terminator must be plugged into the last module. Equipment bus (refer to SIMODRIVE 611 digital) X151: Equipment bus © Siemens AG 2012 All Rights Reserved 4-119 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 122: Description
”Motors” section of the NC 60 catalog. Shield terminal plates are available to meet EMC requirements when using shielded power cables. © Siemens AG 2012 All Rights Reserved 5-121 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 123 (refer to Chapter 4) 50 mm power module M3/0.8 Nm Order number M4/1.8 Nm Type plate/Order No. Fig. 5-1 Power module with control unit © Siemens AG 2012 All Rights Reserved 5-122 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 124: Operating Modes
/BU/ Catalog NC 60 2004 /PMS/ Configuration Manual ECO Motor Spindles for 2SP1 Main Spindle Drives WEISS GmbH/Operating Instructions ECO Spindle Units Type 2SP1... © Siemens AG 2012 All Rights Reserved 5-123 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 125: Technical Data
(this power loss remains in the control cabinet) For components with internal cooling, the complete dissipated power loss re- mains in the control cabinet. © Siemens AG 2012 All Rights Reserved 5-124 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 126 3) Is applicable for internal cooling. For external cooling with mounted fan 2) 400 m3/h 4) True for induction motors and applies to the no–load current. © Siemens AG 2012 All Rights Reserved 5-125 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 127 1) For IM operation, corresponding to the selected 4/8 kHz inverter pulse frequency, an appropriate derating must be observed. 2) True for induction motors and applies to the no–load current. © Siemens AG 2012 All Rights Reserved 5-126 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 128 10 min Fig. 5-4 S6 load cycle with pre–load condition 10 s 0.7 I 60 s Fig. 5-5 S6 peak–current load cycle with pre–load condition © Siemens AG 2012 All Rights Reserved 5-127 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 130 FD = 55% = 50% Inverter pulse frequency in kHz Fig. 5-7 Power as a function of the inverter pulse frequency for FD © Siemens AG 2012 All Rights Reserved 5-129 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 131: Temperature-Dependent Derating
1000 1500 2000 2500 3000 3500 4000 4500 5000 Installation altitude above sea level in m Fig. 5-9 Power relative to the installation altitude © Siemens AG 2012 All Rights Reserved 5-130 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 132: Calculation Examples
8.0 kHz – 4.0 kHz å I = 56 A 0.74125 = 41.5 A N6.3 å I = 112 A 0.74125 = 83.0 A max 6.3 © Siemens AG 2012 All Rights Reserved 5-131 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 133 83% S 87% S 68% [ 50% I required! Derating for the line supply infeed to: 83 % S 87% [ 72% I required! © Siemens AG 2012 All Rights Reserved 5-132 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 134 Inverter pulse frequency fT = 8.0 kHz Rated current I 1.65 2.75 13.2 Current for S6–40% I 1.65 2.75 17.6 S6–40% Peak current I 1.65 17.6 © Siemens AG 2012 All Rights Reserved 5-133 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 135: Operating Power Modules From An Unregulated Infeed
Power P Motor power limit with I/R module Motor power limit with UI module Speed n Fig. 5-10 Speed/power graph © Siemens AG 2012 All Rights Reserved 5-134 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 136 Lower utilization of the rated motor speed/velocity if the requirement relating to overload is kept 1) For a line supply infeed with 3–ph. 400 V AC –10%. © Siemens AG 2012 All Rights Reserved 5-135 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 137: Interfaces And Terminals
1) O = Output; I = Input Note For 2–axis module, Order No.: 6SN1123–1AB00–0CA2/0CA3, note that the terminal arrangement of A1 and A2 differs compared to the other 2–axis modules! © Siemens AG 2012 All Rights Reserved 5-136 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 138 Note For UL certification, only use copper cables that have been appropriately dimensioned/selected for the operating temperature w60 _C. © Siemens AG 2012 All Rights Reserved 5-137 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 139: Motor Terminals A1 And A2
Axis 1 Axis 2 Axis 2 6SN1123–1AB00–0HAV 2x8 A 6SN112 –1AA00–0BAV 25 A 6SN112 –1AA00–0AAV 15 A Axis 1 Axis 1 – – 6SN112 –1AA00–0HAV © Siemens AG 2012 All Rights Reserved 5-138 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 140 10.04 02.12 5 Power Modules 05.01 5.6 Interfaces and terminals Fig. 5-11 Power Modules device 1 und 2 © Siemens AG 2012 All Rights Reserved 5-139 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 141 5 Power Modules 10.04 02.12 05.01 5.6 Interfaces and terminals Fig. 5-12 Power Modules devices 2 ... 8 © Siemens AG 2012 All Rights Reserved 5-140 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 142: Infeed Modules
The overvoltage limiting module limits sporadic, transient overvoltages, for ex- ample that can occur as a result of switching operations in the line supply. ting module © Siemens AG 2012 All Rights Reserved 6-141 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 143 Remedy: Switch off the power and wait at least two minutes before switching on the power again. For a 6–conductor connection, it is sufficient to interrupt the power supply for two minutes at connector X181. © Siemens AG 2012 All Rights Reserved 6-142 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 144 2) For UI modules, there is no X172 connection U1 V1 W1 X131 PE Fig. 6-2 Interfaces, infeed module (UI module) or infeed/regenerative feedback module (16 to 55 kW I/R module) © Siemens AG 2012 All Rights Reserved 6-143 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 145 L1 L2 X131 1) Jumpers inserted when the equipment is supplied Line supply connection Fig. 6-3 Infeed/regenerative feedback module (80 and 120 kW I/R module) interfaces © Siemens AG 2012 All Rights Reserved 6-144 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 146 W1 V1 U1 Line supply connection 1) Jumpers inserted when the equipment is supplied Fig. 6-4 Infeed module 5 kW UI module interfaces © Siemens AG 2012 All Rights Reserved 6-145 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 147 6 Infeed Modules 05.01 6.1 Description Fig. 6-5 Block diagram, line supply infeed module (I/R) © Siemens AG 2012 All Rights Reserved 6-146 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 150 The feedback signal contacts from the main contactor of the NE module (X161 term. 111, term. 113, term. 213) must be evaluated. © Siemens AG 2012 All Rights Reserved 6-149 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 151: Kw Ui Module Interface Overview
60°C. 6) For UL certification 7) In accordance with EN 60204–1 (machine safety), control transformers must be used for AC control voltages. © Siemens AG 2012 All Rights Reserved 6-150 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 152 AC control voltages. Notice There are no 7, 45, 44 and 10 terminals for the 5 kW UI module. © Siemens AG 2012 All Rights Reserved 6-151 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 153: Cable Cross-Sections That Can Be Connected
IP20 is guaranteed when correctly used, e.g. insulated pin–type cable lugs 1) Size of the screw for the protective conductor connection 2) Tightening torque of the terminals or connectors © Siemens AG 2012 All Rights Reserved 6-152 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 154: Three-Conductor Connection (Standard Circuit)
Main switches 5) Or external contactor infeed (connection). Supply system 6) Or external contactor infeed (connection not permitted). Fig. 6-6 Three–conductor connection (standard circuit) © Siemens AG 2012 All Rights Reserved 6-153 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 155: Description Of The Interfaces And Functions
The enable and inhibit functions are effective after approx. 1 ms simulta- neously for all of the modules including the NE module. When the signal is with- drawn, the drives ”coast down” unbraked. © Siemens AG 2012 All Rights Reserved 6-154 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 156 The axes brake along the selected limits (MD 1230, 1235, 1238). For spindles, a ramp can only be achieved using regenerative limiting (MD 1237). © Siemens AG 2012 All Rights Reserved 6-155 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 157 15. For the SIMODRIVE 611 universal HRS control unit, the reset is effective if, in addition, terminal 65 ”controller enable” is also inhibited. © Siemens AG 2012 All Rights Reserved 6-156 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 158 In this case, jumpers 1U1–2U1, 1V1–2V1, 1W1–2W1 must be removed. Notice Observe additional information and instructions under Section 8.3 Monitoring module, and Section 8.15 Six–conductor connection! © Siemens AG 2012 All Rights Reserved 6-157 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 159 Notice The ready signal must be evaluated in the external NC control in order to derive enable signals, inhibit signals, fault responses, etc. © Siemens AG 2012 All Rights Reserved 6-158 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 160 The max. switching power of the signaling contacts is specified in the interface overviews of the modules in Chapters 4 and 6, and must be absolutely com- plied with! © Siemens AG 2012 All Rights Reserved 6-159 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 161 Axes initially continue to run. Ready relay drops out) 6 LED red bright: Pulses are cancelled for the complete drive group © Siemens AG 2012 All Rights Reserved 6-160 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 162 Operation without overvoltage limiter module is not in conformance with UL! 3. Insert a new overvoltage limiter module up to its endstop and reinsert con- nector X181 on the overvoltage limiter module. © Siemens AG 2012 All Rights Reserved 6-161 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 163 Monitoring thresholds: (I/R, UI, monitoring modules) PR on = 670 V "2.5%; PR off = 640 V "2.5% w 710 V "2.5% DC link PR = Pulsed resistor © Siemens AG 2012 All Rights Reserved 6-162 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 164 Warning An incorrect switch setting (”OFF”) for S1.4 when connected to U = 480 V line will overload the NE module and destroy it! © Siemens AG 2012 All Rights Reserved 6-163 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 165 0BE25–5AAV 0BE28–0AAV 0BE31–2AAV Basic Basic Basic Line Filter Line Filter Line Filter 16 kW 36 kW 55 kW 6SL3000– 6SL3000– 6SL3000– 0BE21–6DAV 0BE23–6DAV 0BE25–5DAV © Siemens AG 2012 All Rights Reserved 6-164 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 166: Technical Data
As line supplies in companies generally have an inductive phase shift, this ca- pacitive component has a compensating effect in this line supply. © Siemens AG 2012 All Rights Reserved 6-165 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 167 55...65 Hz 1) See Table 6-9, Technical data I/R modules This means that the operational reliability is increased even when connected to weak line supplies! © Siemens AG 2012 All Rights Reserved 6-166 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 168 2) External power supply for main contactor control required (see Chapter 6.2.5). 3) ) Must be separately ordered: Mounted fan, 6SN1162–0BA02–0AA2 4) See the diagram with pipe cooling in Chapter 2.7.1, Fig. 2-7 © Siemens AG 2012 All Rights Reserved 6-167 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 169 Weight Internal cooling 15.5 External cooling 15.5 Hose cooling – – – Note Temperature derating, see Chapter 5.4.2. Installation altitude derating, see Chapter 5.4.3. © Siemens AG 2012 All Rights Reserved 6-168 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 170: Permissible Duty Cycles/Derating
Rated power of the I/R module ...P Magnitude of the required power ...t Duration of the corresponding power Evaluation factor for the load duty cycle according to Table 6-11 © Siemens AG 2012 All Rights Reserved 6-169 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 171 Infeed module used: I/R 36 kW (P =36 kW; P =70 kW) P [kW] t [s] Fig. 6-12 Example, calculating a load duty cycle © Siemens AG 2012 All Rights Reserved 6-170 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 172 The drive unit then goes into a fault condition, with the fault ”DC link overvoltage” and the motors coast down in an uncontrolled way. © Siemens AG 2012 All Rights Reserved 6-171 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 173: Technical Data Of The Supplementary Components
(PE fan via module housing). Caution If the fan has the incorrect direction of rotation (refer to the arrow on the fan) then cooling is not guaranteed! © Siemens AG 2012 All Rights Reserved 6-172 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 174 The motor protection circuit–breaker Q is not included in the scope of supply U1 V1 W1 w 1.5 A Fig. 6-13 Connection for 3–phase fans © Siemens AG 2012 All Rights Reserved 6-173 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 175 (several kV) can occur if the system oscillates Note If commutating reactors are used that have not been released by SIEMENS for SIMODRIVE 6SN11, harmonics or switching edges not permitted for the semiconductors can occur that can damage, disturb or early age other equipment connected to the particular line supply.
Page 176: Assignment Of The Hfd Reactors/Damping Resistors To The Ne Modules
Refer to Table 6-15 sistor Cooling clearances (without any additional measures, HFD line reactors can become hot!): 100 mm Drilling template Refer to Chapter 12 Dimension drawings © Siemens AG 2012 All Rights Reserved 6-175 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 177 (800 W) 6SL3000–0DE28–0AA V 6SL3100–1BE21–3AA V 6SL3000–0BE28–0AA V 80 kW 6SN1111–0AA00–0EV0 (800 W) 6SL3000–0DE31–2AA V 6SL3100–1BE21–3AA V 6SL3000–0BE31–2AA V 120 kW 6SN1111–0AA00–0FV0 (800 W) © Siemens AG 2012 All Rights Reserved 6-176 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 178 It is not permissible to route cables in or close to surface” warning notice! the warm airflow of the damping resistor! Fig. 6-14 Wiring, HFD reactor and damping resistor © Siemens AG 2012 All Rights Reserved 6-177 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 179 Reader’s note For mounting information and instructions for external HFD resistors, refer to Fig. 6-14 and Chapter 6.7.4. © Siemens AG 2012 All Rights Reserved 6-178 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 180: Monitoring Module
This capacity is not included in the calculation of the permitted number of pulsed resistors, because they are de–coupled using diodes. © Siemens AG 2012 All Rights Reserved 6-179 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 181 DC link terminals P600 M600 X131 PE1 Note: For a description of the interfaces, refer to Chapter 6.2.1; Table 6-1. Fig. 6-15 Monitoring module 6SN1112–1AC01–0AA1 © Siemens AG 2012 All Rights Reserved 6-180 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 182: Mode Of Operation
Unit not ready, green yellow (DC link external enable signals pre–charged) missing free DC link overvoltage Fig. 6-16 LED display of the monitoring module © Siemens AG 2012 All Rights Reserved 6-181 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 183 6 Infeed Modules 05.08 05.01 6.6 Monitoring module Fig. 6-17 Block diagram, monitoring module © Siemens AG 2012 All Rights Reserved 6-182 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 184: Dc Link Options
The capacitor modules may only be used in conjunction with the SIMODRIVE 611 line supply infeed units. The central modules are suitable for internal and external cooling. © Siemens AG 2012 All Rights Reserved 6-183 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 185 If capacitor modules are mounted at the end of the module lineup, then the equipment bus does not have to be wired. © Siemens AG 2012 All Rights Reserved 6-184 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 186 LED ”READY” Status display is lit from V > 300 V DC link Connecting terminals Mounting position Fig. 6-19 Distributed capacitor module, 2.8 mF/4.1 mF © Siemens AG 2012 All Rights Reserved 6-185 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 187 – (600 V) ) = 252 Ws In addition, 252 Ws for each C = 4.1 mF module can be stored for this voltage range. © Siemens AG 2012 All Rights Reserved 6-186 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 188 DC link capacitors required can only be de- termined during tests performed during the commissioning phase. © Siemens AG 2012 All Rights Reserved 6-187 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 189 The central capacitor module should preferably be located at the end of the information system group. The connection is made using the DC link busbar. © Siemens AG 2012 All Rights Reserved 6-188 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 190 I/R 16 kW UI 28 kW I/R 36 kW...120 kW 1) Valid if all of the monitoring modules used are connected to the AC line supply. © Siemens AG 2012 All Rights Reserved 6-189 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 191 The feedback signal contacts of the main contactor of the NE module must be evaluated to check whether the contactor has actually dropped out (X161 terminal 111, terminal 113 and terminal 213). © Siemens AG 2012 All Rights Reserved 6-190 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 192: Pulsed Resistor Module And Unregulated Line Supply Infeed With Pulsed Resistor
Section 6.7.4 P = 1.5/25 kW; E = 13.5 kWs Weight approx. 5 kg Module width 50 mm Order number 6SN11 13–1AB01–0AA1 © Siemens AG 2012 All Rights Reserved 6-191 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 193 Note Only the external PR 6SL3 100–1BE22–5AA0 can be connected. Notice Fast discharge is possible only when a 3–phase AC line supply is present! © Siemens AG 2012 All Rights Reserved 6-192 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 194 (PS) of the UI module! An additional pulsed resistor module is not permitted for the 5 kW UI module! © Siemens AG 2012 All Rights Reserved 6-193 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 195: External Pulsed Resistors
When mounting the pulsed resistor it must be carefully ensured that it is not located in the cooling airflow of the drive group and there is sufficient clearance to the cable ducts. Fig. 6-22 Pulsed resistor, external © Siemens AG 2012 All Rights Reserved 6-194 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 196 Connection for external PR for braking power ratings up to 1.5/25 kW Note Conductors that are not used in multi–conductor cables must always be connected to PE at both ends. © Siemens AG 2012 All Rights Reserved 6-195 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 197 1.5 kW Jumper for coding the thermal limit characteristic Note An external resistor cannot be connected to a 5 kW or 10 kW UI. © Siemens AG 2012 All Rights Reserved 6-196 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 200: Line Supply Connection
Selective AC/DC–sensitive Residual–current circ. breaker (RCCB) Fuses Line filter Commutating reactor(s) U1 V1 W1 NE module Fig. 7-1 Residual–current circuit–breaker (RCCB) connection schematic © Siemens AG 2012 All Rights Reserved 7-199 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 201: 7.1 Line Supply Connection Conditions For Line Supply Infeed
Recommendation For selective, AC/DC-sensitive residual-current protective devices offered by Siemens that comply with DIN VDE 0100 T480 and EN 50178, i.e. Series 5SM3 646–4 short-time delayed or Series 5SM3 646–5 selective with auxiliary discon- nector (1 NC/1 NO) for rated current of 63 A, rated fault current I = 0.3 A, see...
Page 202 Immunity/emission – Part 2: Industrial environments (1993) are complied with. Notice If line filters are used that SIEMENS has not certified for use with SIMODRIVE 6SN11xx/6SLxx, this can result in harmonics being fed back into the line supply. These harmonics can damage/disturb other equipment connected to this line supply.
Page 203 Before powering–up the system for the first time, the cabinet wiring, the motor/ encoder feeder cables and DC link connections must be carefully checked to ensure that there are no ground faults. © Siemens AG 2012 All Rights Reserved 7-202 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 204 In order to comply with the requirements of CSA C22.2 No. 14–05, an overvoltage protection device is absolutely mandatory. For suitable surge arresters, refer to www.raycap.com for example www.raycap.com. © Siemens AG 2012 All Rights Reserved 7-203 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 205 If the system is subject to a high–voltage test, then the overvoltage limiting mo- dule must be withdrawn in order to prevent the voltage limiting function from responding © Siemens AG 2012 All Rights Reserved 7-204 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 206: Voltage Matching
(in front of) the units. This transformer is used to de–couple the line supply circuit (overvoltage Category III) from a non line–supply circuit (overvoltage Category II), refer to IEC 60644–1. © Siemens AG 2012 All Rights Reserved 7-205 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 207 For other line supply types the NE module must be connected through an isolating transformer. Harmonized transformer types are described in Siemens Catalog NC 60. © Siemens AG 2012 All Rights Reserved 7-206 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 208 Line filter Line filter Commutating Commutating reactor reactor U1 V1 W1 U1 V1 W1 NE module NE module Fig. 7-4 TT line supplies connection schematic © Siemens AG 2012 All Rights Reserved 7-207 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 209 Due to the 6–pulse 3–phase bridge circuit in the line supply infeed module, any fault currents will contain DC components. This must be taken into consider- ation when selecting/dimensioning a fault current protective device, e.g. an RCCB. © Siemens AG 2012 All Rights Reserved 7-208 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 210: Minimum Cross-Sections For Pe (Protective Conductor)/Equipotential
7.2 Voltage matching 7.2.3 Minimum cross–sections for PE (protective conductor)/equipotential bonding conductor Table 7-4 Minimum cross–sections for PE (protective conductor) rated rated [kW] [AWG/kcmil] 4/10 © Siemens AG 2012 All Rights Reserved 7-209 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 211: Transformers
Switching elements (main switch, contactors) for connecting and disconnecting the line filter must feature a max. 35 ms delay time between closing and opening individual main contacts. © Siemens AG 2012 All Rights Reserved 7-210 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 212 An insufficient system fault level (short–circuit power) increases the time to trip beyond permissible levels (e.g. a fire is possible). © Siemens AG 2012 All Rights Reserved 7-211 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 213 (50000 – 820) 100 ⇒ S > S is decisive The matching transformer requires an Sn rated power of 21 kVA at a uk of 1%. © Siemens AG 2012 All Rights Reserved 7-212 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 214 From the rated power (Sn or S ) calculated under a) and b), the higher must be used for the matching transformer. © Siemens AG 2012 All Rights Reserved 7-213 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 215 (50000 – 2520) 100 ⇒ S > S is decisive The matching transformer requires an Sn rated power of 46 kVA at a uk of 1%. © Siemens AG 2012 All Rights Reserved 7-214 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 216: Assignment Of The Line Fuses To The Ne Modules
1) Assignment of the possible circuit breakers to the NE modules, see Table 7-6 Assignment of fuses to the NE modules, see Table 7-7 © Siemens AG 2012 All Rights Reserved 7-215 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 217 You can find information on circuit breakers under the following link: http://support.automation.siemens.com There, enter ”SIRIUS Configuration Manual” as search term. 4) In combination with the appropriate circuit–breakers. © Siemens AG 2012 All Rights Reserved 7-216 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 218 7.3 Overcurrent protective devices, transformers and main switch Fuses that can be used: Sizes NH, D, DO with characteristic gL. We recommend the following SIEMENS fuses that have no restrictions relating to the characteristic power data of the NE modules.
Page 219 (SCCR) < 65 kA of the drive lineup. For line supplies that deviate from this with a smaller or higher line short–circuit power, these can or must be appropriately re–dimensioned. © Siemens AG 2012 All Rights Reserved 7-218 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 221: Assigning Autotransformers To The I/R Modules
80 A gL 125 A gL 160 A gL 224 A gL Weight [kg], approx. for Degree of prot. IP 00 Degree of prot. IP 20/23 © Siemens AG 2012 All Rights Reserved 7-220 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 222 Height Height 420/520 250/395 330/555 340/555 370/555 1) Not IP20 2) 10% power derating required 3) FL = flat termination, hole ∅ 9 mm © Siemens AG 2012 All Rights Reserved 7-221 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 223 1U1 to 1W1 = 220 V input, 2U1 to 2W1 = 400 V output, N = neutral point Dim. (L x W x H) approx.[mm] Autotransf. IP00/IP20 370x220x330 480x230x430 480x300x430 530x290x520 590x320x585 Autotransformer IP23 460x465x555 565x290x520 565x460x520 900x600x720 900x600x720 © Siemens AG 2012 All Rights Reserved 7-222 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 224 The ambient temperature from +40 _C as a function of: b) The installation altitude from 1000 m Fig. 7-9 Reduction factor (derating) c © Siemens AG 2012 All Rights Reserved 7-223 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 225 For degree of protection IP 23, a 10% power derating must be taken into account In conformance with the Standards with regulation: EN61558/VDE0532 Insulation Class: T40/b–H © Siemens AG 2012 All Rights Reserved 7-224 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 226 2) Not degree of protection IP 20 Note UI modules can be operated on TN line supplies from 360 V (with derating!) to 480 V without a matching transformer. © Siemens AG 2012 All Rights Reserved 7-225 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 227: Assigning The Main Switches
(voltage, short–circuit power), re- gional regulations for plant/machine constructors. Recommendation: Siemens 3LD.../3KA... switch types (as listed in the SIEMENS ”Low–Voltage Switchgear” catalog) Table 7-12 Assignment of the main and auxiliary switches, e.g. only one NE module and short–circuit power...
Page 228 UI module I/RF module I/RF module consumers 16 kW 120 kW 10 kW Fig. 7-10 Examples of a configuration where a leading contact is required © Siemens AG 2012 All Rights Reserved 7-227 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 229 No additional loads may be connected Carefully observe the following restrictions and limitations! Fig. 7-11 Examples of three configurations that do not require a leading contact © Siemens AG 2012 All Rights Reserved 7-228 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 230 If a leading contact is not used, then the with UI modules and – – additional connected loads could be de- additional loads stroyed by overvoltages. © Siemens AG 2012 All Rights Reserved 7-229 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 231: Line Filters For I/R And Ui Modules
Additional Additional Additional SIMODRIVE SIMODRIVE SIMODRIVE SIMODRIVE loads loads loads Device damage, resonance effects Fig. 7-12 Wiring information and instructions © Siemens AG 2012 All Rights Reserved 7-230 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 232 If the system is subject to a high–voltage test using AC voltage, any existing line filter must be disconnected in order to obtain a correct measurement result. © Siemens AG 2012 All Rights Reserved 7-231 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 233: Wideband Line Filter
Carefully note the mounting position, base mounting is possible. Adequate heat dissipation must be ensured, e.g. through the use of a fan. Fig. 7-13 Wideband line filter (example 16 kW) © Siemens AG 2012 All Rights Reserved 7-232 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 234 3) The first data applies for pin–type cable lugs, the second data applies for finely–stranded conductors without end sleeves 4) The fuse used must have this rated current. Recommendations for the fuses, refer to Table 7-6. © Siemens AG 2012 All Rights Reserved 7-233...
Page 235 2) The fuse used must have this rated current. Recommendations for the fuses, refer to Table 7-6. 3) Last position of the Order No. w1 © Siemens AG 2012 All Rights Reserved 7-234 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 236: Basic Line Filter For I/R Modules
(e.g. by the EPCOS Company; mailto:emv.labor@epcos.com). Basic Line Filters have properties similar to line filters that are generally available. The Basic Line Filter offered by Siemens, however have the advantage that they have been system–tested and released for SIMODRIVE 611. If they are used, taking into account the secondary conditions, then the Siemens system certificates for the converter system, such as CE, UL, etc.
Page 237 Any mounting position, base mounting is possible. However, cooling must be guaranteed and it is not permissible to interchange the line supply and load connection! Fig. 7-14 Basic line filter for I/R module (example 36 kW) © Siemens AG 2012 All Rights Reserved 7-236 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 238 Compatibility , residual cur- The discharge current is limited to approx. 110 mA in conjunction with a universally cur- rent protective devices rent sensitive residual current protective device and Siemens cables and the 150 m cable. Permissible ambient temperature 0 ... +40; maximum +55 at 0.6 • P Operation [°C]...
Page 239: Adapter Sets
I/RF module I/RF module 16/21 kW 36/47 kW 55/71 kW 80/104 kW 120/156 kW Adapter set 6SL3060– 6SN1162– – – – Order No. 1FE21–6AAV 0GA00–0AAV © Siemens AG 2012 All Rights Reserved 7-238 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 240: Important Circuit Information
For specific drive configurations it may not be necessary to use a leading contact when powering–down the NE modules. For information refer to Chapter 7.3.6. © Siemens AG 2012 All Rights Reserved 8-239 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 241 Section 8.15. Warning The input and output side connections at the line filter may not be interchanged in order to avoid damage to the equipment. © Siemens AG 2012 All Rights Reserved 8-240 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 242 The NS1, NS2 connection may only be opened if terminal 48 and/or terminal 63 are de–energized using a leading contact, or is simultaneously opened when these terminals are de–energized, refer to Section 8.7. © Siemens AG 2012 All Rights Reserved 8-241 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 243: 8.2 Infeed Modules
In this case, the terminals 19 of the NE modules must be connected to the 0 V reference potential (ground) of the external power supply. © Siemens AG 2012 All Rights Reserved 8-242 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 244: Application, Mode Of Operation And Connection Of The Line Contactor
In the setting–up mode (only with 1FT5 motors), the connection between the electronics power supply and the power DC link must also be disconnected. © Siemens AG 2012 All Rights Reserved 8-243 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 245: Timing Diagram For The Ready Signal In The I/R Module
48 on the I/R module is open at least 10 ms beforehand if other external parallel loads are also present in the switchgear cabinet (see Chapter 7.3.6). © Siemens AG 2012 All Rights Reserved 8-244 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 246: Axis Expansion Using A Monitoring Module
Connection example, power supply (standard) See also Section 8.15, examples of correct and incorrect NE connection to the line supply Fig. 8-4 Connection example, power supply (standard) © Siemens AG 2012 All Rights Reserved 8-245 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 247: Connection Example, Pulse Enable
2) The shutdown function is shown in a simplified fashion without the contacts of the drive–related control. 3) Time relay with delayed drop–out with auxiliary voltage, e.g. 3RP1505–1AP30, > max. braking time of the drives after the monitoring module. © Siemens AG 2012 All Rights Reserved 8-246 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 248: Description Of The Interfaces And Functions
NE module must act either instantaneously or delayed, interlocked with the pulse enable terminal 63 on the monitoring modules and the subsequent axes. © Siemens AG 2012 All Rights Reserved 8-247 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 249 Flachsmarktstrasse 8 32825 Blomberg, Germany Tel. +49 (0)5235/30 0 +49 (0)5235/341200 SIBA Sicherungen–Bau GmbH Borker Strasse 22 44532 Luenen, Germany Tel. +49 (0)2306/7001–0 +49 (0)2306/7001–10 © Siemens AG 2012 All Rights Reserved 8-248 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 250 Motor 2 Motor encoder 1 e.g. 1FK6 e.g. 1FK6 encoder 2 Fig. 8-7 Diagram showing the terminals of the VSA module with High Performance/High Standard © Siemens AG 2012 All Rights Reserved 8-249 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 251: Description Of The Interfaces And Functions
The terminal may only be used to enable the associated drive group. Terminal 19 FR– 0 V enable voltage for the internal enable signals. © Siemens AG 2012 All Rights Reserved 8-250 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 252 Default shift factor: 6 DA3: Actual speed Default shift factor: 6 Reference point (ground) Resolution: 8 bits Rated operating voltage: 0...5 V Maximum current: 3 mA © Siemens AG 2012 All Rights Reserved 8-251 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 253: Start Inhibithibit Inhibit The Drive Modules/Safe Standstill
The start inhibit and the associated operating mode may only be re–used again after the fault has been removed. © Siemens AG 2012 All Rights Reserved 8-252 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 255: Connecting-Up The Start Inhibit
The circuit must be protected against overload and short circuit using a fuse with a max. 2 A rating! When terminal 663 is externally controlled (drive), a fail–safe signal must be used. © Siemens AG 2012 All Rights Reserved 8-254 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 257: Sequence And Timing When Using The Start Inhibit
Notice The relevant regulations for setting–up operation must be carefully observed. © Siemens AG 2012 All Rights Reserved 8-256 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 258: Checking The Start Inhibit
After the start inhibit check has been completed, all of the changes made to the control as part of this check must be reversed. © Siemens AG 2012 All Rights Reserved 8-257 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 259: Example "Safe Standstill" With Contactor Safety Combination
8.5 Start inhibit in the drive modules/safe standstill 8.5.6 Example ”safe standstill” with contactor safety combination Fig. 8-9 Example, minimum circuitry for the ”safe standstill” function with SIMODRIVE 611 © Siemens AG 2012 All Rights Reserved 8-258 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 260 When the line supply is switched–in through K1 with button S1 ”power on” the correct functioning of the internal line contactor of the infeed unit is checked using the feedback signal in the power–on circuit. © Siemens AG 2012 All Rights Reserved 8-259 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 261 Every drive group is secured using a moving protective device. Interdependen- cies according to Table 8-2 apply between the drive groups and moving protec- tive devices. © Siemens AG 2012 All Rights Reserved 8-260 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 263: Application Examples With Simodrive 611
1 to n Drive, off/on machine indirect or direct control panel measuring system Fig. 8-11 Block diagram of the application example © Siemens AG 2012 All Rights Reserved 8-262 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 264 Category 3 according to EN 954–1. This means that if a single fault occurs in the system, then the safety function must still be kept. © Siemens AG 2012 All Rights Reserved 8-263 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 265 Circuit examples =2 and =3, shown in Section 8.7, can be used for basic and average applications. © Siemens AG 2012 All Rights Reserved 8-264 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 266 All of the following circuit examples neither include safety–related or other mechanical interlocks that may be necessary with the machine control on the user side. © Siemens AG 2012 All Rights Reserved 8-265 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 267: Safety Systems And Standards
European Standards – types A, B and C. Disposal The devices must be disposed off corresponding to the regulations valid in the particular country! © Siemens AG 2012 All Rights Reserved 8-266 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 268 The listed Directives and legislation represent just a selection to communicate the essential goals and principles. This list does not claim to be complete. © Siemens AG 2012 All Rights Reserved 8-267 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 269: Circuit Examples =1 To =9 With Simodrive 611
Fig. 8-22 = 9 Power contactors in the motor circuit; Sheet 1/1 ....8-279 © Siemens AG 2012 All Rights Reserved 8-268 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 270 05.08 8 Important Circuit Information 05.01 8.7 Circuit examples =1 to =9 with SIMODRIVE 611 Fig. 8-12 =1 cabinet supply, PLC, NC; Sheet 1/1 © Siemens AG 2012 All Rights Reserved 8-269 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 271 8 Important Circuit Information 05.08 05.01 8.7 Circuit examples =1 to =9 with SIMODRIVE 611 Fig. 8-13 =2 On/off/stopping in an emergency; Sheet 1/2 © Siemens AG 2012 All Rights Reserved 8-270 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 272 05.08 8 Important Circuit Information 05.01 8.7 Circuit examples =1 to =9 with SIMODRIVE 611 Fig. 8-14 =2 On/off/stopping in an emergency; Sheet 2/2 © Siemens AG 2012 All Rights Reserved 8-271 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 273 8 Important Circuit Information 05.08 05.01 8.7 Circuit examples =1 to =9 with SIMODRIVE 611 Fig. 8-15 =3 Start/stop/safe standstill; Sheet 1/1 © Siemens AG 2012 All Rights Reserved 8-272 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 274 8 Important Circuit Information 05.01 8.7 Circuit examples =1 to =9 with SIMODRIVE 611 Fig. 8-16 =4 On/off//stopping in an emergency; start/stop/safe standstill; Sheet 1/2 © Siemens AG 2012 All Rights Reserved 8-273 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 275 8 Important Circuit Information 05.08 05.01 8.7 Circuit examples =1 to =9 with SIMODRIVE 611 Fig. 8-17 =4 On/off//stopping in an emergency; start/stop/safe standstill; Sheet 2/2 © Siemens AG 2012 All Rights Reserved 8-274 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 276 8 Important Circuit Information 05.01 8.7 Circuit examples =1 to =9 with SIMODRIVE 611 Fig. 8-18 =5 Operating modes, automatic/setup mode with agreement; Sheet 1/1 © Siemens AG 2012 All Rights Reserved 8-275 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 277 8 Important Circuit Information 05.08 05.01 8.7 Circuit examples =1 to =9 with SIMODRIVE 611 Fig. 8-19 =6 Automatic operation with protective door monitoring; Sheet 1/1 © Siemens AG 2012 All Rights Reserved 8-276 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 278 8 Important Circuit Information 05.01 8.7 Circuit examples =1 to =9 with SIMODRIVE 611 Fig. 8-20 =7 Limit switch, limit position monitoring; Sheet 1/1 © Siemens AG 2012 All Rights Reserved 8-277 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 279 8 Important Circuit Information 05.08 05.01 8.7 Circuit examples =1 to =9 with SIMODRIVE 611 Fig. 8-21 =8 Armature short–circuit braking; Sheet 1/1 © Siemens AG 2012 All Rights Reserved 8-278 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 280 8 Important Circuit Information 05.01 8.7 Circuit examples =1 to =9 with SIMODRIVE 611 Fig. 8-22 =9 Power contactors in the motor circuit; Sheet 1/1 © Siemens AG 2012 All Rights Reserved 8-279 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 281: Function Description, Circuit Examples =1 To =9
This effect must be carefully taken into account when engineering the system. Refer to NSK Low–Voltage Switchgear Catalog for selection and technical data © Siemens AG 2012 All Rights Reserved 8-280 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 282 If the brake control is not optimally harmonized and coordinated, then this results in increased wear and premature loss of the braking performance. © Siemens AG 2012 All Rights Reserved 8-281 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 283 – Axes can be secured from dropping/falling or axes can be locked in a specific position using redundant devices in addition to the holding brake, e.g. using electromechanical or pneumatic locking devices with cyclic monitoring. © Siemens AG 2012 All Rights Reserved 8-282 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 284 Line fuses for the NE modules, assignment refer to Chapter 7.3.1 and Section 6.2.5. Line filter, refer to Chapter 7.4 and Catalog NC 60 Line commutating reactor, refer to Chapter 6.5.1 and Catalog NC 60 © Siemens AG 2012 All Rights Reserved 8-283 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 285 –S29 NC program start. At the end of the program or using pushbutton –S28 – stop – the drives are brought to a controlled standstill. © Siemens AG 2012 All Rights Reserved 8-284 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 286 –S12 – start – and the closed feedback circuit. Terminal 65, controller enable, and terminal 663, pulse enable, are energized. The drive is moved and stopped in a controlled way using the NC program. © Siemens AG 2012 All Rights Reserved 8-285 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 288 The start inhibits are actively monitored in a cyclic manner after every stop operation. © Siemens AG 2012 All Rights Reserved 8-287 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 289 The operating mode may only be changed when the drives are stationary and this must not result in a hazardous situation at the machine. © Siemens AG 2012 All Rights Reserved 8-288 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 290 When terminal 81 – ramp–function generator fast stop – is withdrawn, after every agreement command, the spindle induction motor must be re–magnetized and therefore starts with some delay w 0.5 s. © Siemens AG 2012 All Rights Reserved 8-289 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 291 The shutdown must then realized in a safety–relevant way using the released or opened protective door. © Siemens AG 2012 All Rights Reserved 8-290 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 293 The braking torque for armature short–circuit braking is optimized using the additional braking resistor in the motor circuit. Caution Short–circuit braking without a braking resistor can result in partial de–magnetization of the motor. © Siemens AG 2012 All Rights Reserved 8-292 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 294 The interlocking circuit, terminals 103–104 or terminals 107–108, should be inserted in the start circuit of the safety combination =4–K31/Y33–Y34, drives stop. © Siemens AG 2012 All Rights Reserved 8-293 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 295: Information And Instructions Regarding Applications
8.8 Information and instructions regarding applications Information and instructions regarding applications with 611 digital/611 universal Fig. 8-23 Circuit example, 611 digital with SINUMERIK 840D © Siemens AG 2012 All Rights Reserved 8-294 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 296: Circuit Example, 611 Digital With Sinumerik 840D
NE module power supply via the equipment bus. The NC ready signal acts on the ready signal terminal 72–74 of the NE module via the equipment bus. © Siemens AG 2012 All Rights Reserved 8-295 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 297: Circuits With 611 Universal Hrs
The SIMODRIVE 611 universal control board with analog setpoint interface can be used in a comparable fashion to the circuit examples =1 to =9 in Section 8.7. © Siemens AG 2012 All Rights Reserved 8-296 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 298: Master/Slave Operation, Simodrive 611
References: /FBU/ SIMODRIVE 611 universal, Description of Functions References: /FB3/ Description of Functions SINUMERIK 840D/840Di/810D TE3: Speed/torque coupling, master–slave M3: Axis coupling and ESR © Siemens AG 2012 All Rights Reserved 8-297 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 299: Star-Delta Mode
The star–delta operation of synchronous motors with 611D modules is used to extend the speed range. The speed range selection may be changed only in the stopped state. © Siemens AG 2012 All Rights Reserved 8-298 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 300 For a description of the function, refer to the separate Configuration Manuals and documentation for SIMODRIVE 611 universal. © Siemens AG 2012 All Rights Reserved 8-299 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 301 56.0 3RT1035 3RH11 1PM6101–2LF8... 13.0 3RT1023 3RH11 1PM6105–2LF8... 23.0 3RT1025 3RH11 1PM6133–2LF8... 41.0 3RT1026 3RH11 1PM6137–2LF8... 18.5 56.0 3RT1035 3RH11 1PM6138–2LF8... 58.0 3RT1035 3RH11 © Siemens AG 2012 All Rights Reserved 8-300 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 302: Series Reactor In The Motor Lead
1) For calculated/theoretical inductance values less than 0.1 mH, a series reactor is not required. For calculated inductance values u 0.4 mH, 0.4 mH must always be assumed as maximum value. © Siemens AG 2012 All Rights Reserved 8-301 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 303 If these guide values are not observed, then this can have a negative impact on the power (lower power) in the upper speed range. © Siemens AG 2012 All Rights Reserved 8-302 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 304: Induction Motor Operation
2) Σ Rated motor currents, or when taking into account the load duty cycles, the total rms current of the motor group. © Siemens AG 2012 All Rights Reserved 8-303 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 305 When motors are connected in parallel, motor cable protection must be imple- mented outside the drive converter. © Siemens AG 2012 All Rights Reserved 8-304 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 306: Selecting Individual Induction Motors 611
Reader’s note For additional information and possibilities for selecting and changing–over induction motors, refer to: References: /FBU/ SIMODRIVE 611 universal, Description of Functions © Siemens AG 2012 All Rights Reserved 8-305 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 307 (de–energized). This means that the power contactor may only be switched when the motor circuit is in a no–current condition. For additional information also refer to circuit examples =9 in Section 9.7 © Siemens AG 2012 All Rights Reserved 8-306 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 308: Operation When The Power Fails
450 – 500 V. This therefore allows indirectly, an immediate response to be made to a line supply fault, e.g. power failure. © Siemens AG 2012 All Rights Reserved 8-307 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 309 =8 in Section 8.7. Note The holding brake is not an operating brake and can only be conditionally used for such braking operations. © Siemens AG 2012 All Rights Reserved 8-308 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 310 A detailed description of ”Dynamic Energy Management” is contained in the following reference: Reference: /FBA/ SINUMERIK 840D/840Di/810D Drive Functions, Function Manual (DE1) © Siemens AG 2012 All Rights Reserved 8-309 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 311: Dc Link Buffering
(balance) to find out whether you can do without an additional capacitor module or a generator axis/spindle (with correspondingly dimensioned flywheel effect). © Siemens AG 2012 All Rights Reserved 8-310 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 313: Examples Of Correctly And Incorrectly Connecting Ne
Examples of correctly/incorrectly connecting up the unit using a three–conductor connection with a maximum of four monitoring modules connected to a line infeed module (NE module) © Siemens AG 2012 All Rights Reserved 8-312 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 314 Examples of correctly connecting up the unit using a three–conductor connection for more than four monitoring modules connected to a line infeed module (NE module) © Siemens AG 2012 All Rights Reserved 8-313 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 315 Possibility of faults, essentially the same as 1) to 4) Fig. 8-31 Examples of three–conductor connection to the line supply that are absolutely prohibited © Siemens AG 2012 All Rights Reserved 8-314 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 316 4) P500/M500 connection at X181 either loop–through at X181 or connect directly to the DC link. Fig. 8-32 Examples for correct and prohibited three–conductor connection to the line supply + DC link connection © Siemens AG 2012 All Rights Reserved 8-315 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 317: Six-Conductor Connection To The Line Supply
Examples for correct six–conductor connection to the line supply with a maximum of four monitoring modules connected to a line infeed module (NE module) © Siemens AG 2012 All Rights Reserved 8-316 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 318 Fig. 8-34 Examples for correct six–conductor connection to the line supply with more than four monitoring modules connected to a line infeed module (NE module) © Siemens AG 2012 All Rights Reserved 8-317 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 319 8.15 Examples of correctly and incorrectly connecting NE Fig. 8-35 Examples for correct six–conductor connection to the line supply + DC link connectio (increase energy effi- siency) © Siemens AG 2012 All Rights Reserved 8-318 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 320 Six–conductor connection to the line supply with DC link buffering Fig. 8-36 Example for correct six–conductor connection to the line supply + DC link connection © Siemens AG 2012 All Rights Reserved 8-319 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 321 5 kW and 10 kW integrated, therefore not necessary here! Fig. 8-37 Examples of illegal (forbidden) six–conductor connection to the line supply + DC link connection © Siemens AG 2012 All Rights Reserved 8-320 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 322 Consequence: Burnt PC board tracks on the line infeed module (NE module) power supply Fig. 8-38 Additional examples for frequent faults/mistakes when connecting to the line supply © Siemens AG 2012 All Rights Reserved 8-321 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 323: 8.16 Vpm Voltage Protection Module
Interface overview of the Voltage Protection Module Type Number of VPM Number of VPM 200 120/VPM 200 Dynamik Signal interface PE connection Load connection studs, input Load connection studs, output © Siemens AG 2012 All Rights Reserved 8-322 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 324 Terminal, type 226–111 Wago Terminal, type 226–111 Wago v1.5 mm v1.5 mm Cable cross–section ∅ approx. 9 mm ∅ approx. 9 mm Cable entry Screwed connection © Siemens AG 2012 All Rights Reserved 8-323 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 325: Integration
(capacitor capacity of the SIMODRIVE 611 converter). In order to ensure that no hazardous voltages are present, the voltage must first be measured. © Siemens AG 2012 All Rights Reserved 8-324 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 326 To the power module X3 signal contact Connecting bars PE connection Cable gland To the motor Fig. 8-39 Voltage Protection Modules VPM 120 (without cover) © Siemens AG 2012 All Rights Reserved 8-325 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 327 Fig. 8-41 Voltage Protection Modules VPM 200 Dynamik (without cover) In operation, the housing is closed so that the electrical connection points are covered. © Siemens AG 2012 All Rights Reserved 8-326 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 328 Terminal 9: enable voltage SIMODRIVE 611 U2 V2 W2 U3 V3 VPM 120 Cable length, max. 50 m MOTOR Fig. 8-42 Connection, VPM 120 © Siemens AG 2012 All Rights Reserved 8-327 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 329 VPM 200/VPM 200 Dynamik For VPM 200 Dynamik, connect series reactor here Cable length, max. 50 m Motor Fig. 8-43 Connection VPM 200/VPM 200 Dynamik © Siemens AG 2012 All Rights Reserved 8-328 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 330 U: Busbar, phase U V: Busbar, phase V W: Busbar, phase W PE: Busbar PE Fig. 8-44 Connection of internal cable routing and VPM 200 Dynamik © Siemens AG 2012 All Rights Reserved 8-329 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 331 An X3 signal contact that has closed again is not an explicit indication that this has occurred. Be especially cautious of this in the event of servicing. © Siemens AG 2012 All Rights Reserved 8-330 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 332 The power cable between the Voltage Protection Module and the motor must not exceed a length of 50 m. The maximum length of the signal cable is 10 m. © Siemens AG 2012 All Rights Reserved 8-331 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 333 Then use the oscilloscope to subtract two channels, e.g. U voltage to ground and V voltage to ground, from each other and display the result on the screen. © Siemens AG 2012 All Rights Reserved 8-332 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 334: Mounting
1) Hole size for the mounting plate, screw mounting with 4 x M5 2) Mounting clearance for routing cables, dependent on the cable type Fig. 8-47 Mounting dimensions for a Voltage Protection Module VPM120 © Siemens AG 2012 All Rights Reserved 8-333 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 335 1) Hole size for the mounting plate, screw mounting with 4 x M5 2) Mounting clearance for routing cables, dependent on the cable type Fig. 8-48 Mounting dimensions for a Voltage Protection Module VPM200 © Siemens AG 2012 All Rights Reserved 8-334 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 336: Cabinet Design And Emc
X181 – on the cabinet mounting panel. The line supply connection for fan units must also be routed through a second filter. © Siemens AG 2012 All Rights Reserved 9-335 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 337 Cable shields and cores/conductors of power cables which are not used, e.g. brake conductors, must be connected to PE potential in order to discharge charges arising from capacitive coupling. Non–observance can cause lethal shock voltages. © Siemens AG 2012 All Rights Reserved 9-336 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 338 3. This excludes measures that relate to the design, installation, and routing of motor power cables and signal cables. © Siemens AG 2012 All Rights Reserved 9-337 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 339: Shielded Connecting Plates
SIMODRIVE 611 universal HRS, are con- nected to the ground potential of the module housing in compliance with EMC (for Siemens encoder cables, the shield is connected in the encoder connector). The shield connection is mounted above the control units using the screws sup- plied above the threaded sockets at the power modules.
Page 340 In order to ensure a good connection between the front panel and the housing, front panel the screws at the front panel must be tightened with a torque of 0.8 Nm. © Siemens AG 2012 All Rights Reserved 9-339 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 341 Further, the appropriate cable parameters are required in order to ensure optimum signal transfer characteristics. The function will only be guaranteed when using the original cables. Reference: /EMC/ EMC Configuring Guidelines SINUMERIK, SIROTEC, SIMODRIVE © Siemens AG 2012 All Rights Reserved 9-340 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 342: Mounting Conditions, Internal Cooling
Ä Ä Ä Fig. 9-4 Cooling clearance Air intake temperature, max 40 °C, at higher temperatures (max 55 °C), the power must be reduced (derating). © Siemens AG 2012 All Rights Reserved 9-341 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 343 5 kW and 10 kW UI module, a heat deflecting plate (100 mm wide) should be used to protect the cable from excessive temperature. (For the pulsed resistor module, 50 mm wide, mounted so that they overlap.) © Siemens AG 2012 All Rights Reserved 9-342 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 344 Cable routing Cables may not be routed over modules; the ventilation grilles may not be cov- ered. The 50 mm wide devices are especially critical. © Siemens AG 2012 All Rights Reserved 9-343 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 345: Two-Tier Equipment Configuration
Danger Notice! Order No.: 6SN1161–1AA01–0AA0 Do not use for module widths 50 – 200 mm. Danger of death because the contact safety is endangered! © Siemens AG 2012 All Rights Reserved 9-344 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 346 For more than six modules, control units, round cables must be used instead of ribbon cables. Note Connection details for the DC link adapter set, refer to the dimension drawing in Fig. 12–59. © Siemens AG 2012 All Rights Reserved 9-345 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 347: High-Voltage Test In The System
5. The maximum permissible voltage for a high–voltage system test is 1.8 kV phase–PE. If these points are not carefully observed, then the modules can be damaged (preliminary damage). © Siemens AG 2012 All Rights Reserved 9-346 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 348: Safety Of Machinery - Safety-Related Parts Of Controls According
Initiates that the motor decelerates, and after an application–specific delay, in- itiates the STO function. This behavior corresponds to stop Category 1, according to EN 60204–1:2006. © Siemens AG 2012 All Rights Reserved 9-347 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 349: Control Modules Safety-Related Circuit
SIMODRIVE 611 universal HRS Control amplifier (SIDU-ASIC) Optocoupler K1 Safety relay Fig. 9-9 SIMODRIVE 611 internal block diagram of the STO function © Siemens AG 2012 All Rights Reserved 9-348 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 350 Enable voltage FR+ (internal) +24 V Reference FR– (external) Ground value of the integrated safety relay: 20,000,000 operating cycles, service life: 20 years © Siemens AG 2012 All Rights Reserved 9-349 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 351: Safety-Related Circuit Infeed Modules
NS1 and NS2 when the unit is shipped must be removed. value of the integrated line contactor: 1,333,333 operating cycles Service life: 20 years © Siemens AG 2012 All Rights Reserved 9-350 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 352: Safety Functions
Integrated) in conjunction with the SIMODRIVE 611D modules are not part of this documentation. The CNC control modules SINUMERIK 840D have no influence on the evalua- tion of the safety functions. © Siemens AG 2012 All Rights Reserved 9-351 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 353: Principle Of Sto In A Safety Function
As an alternative to integrating the line contactor, it is also possible to use a mo- tor contactor for each motor as the second safety–related channel. The calcula- tion results of the following application examples can be analogously applied. © Siemens AG 2012 All Rights Reserved 9-352 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 354: Principle Of Ss1 In A Safety Function
Chapter 9.3.6. EVALUATE The EVALUATE subsystem must be expanded by a safety–related OFF–delay. © Siemens AG 2012 All Rights Reserved 9-353 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 355: 9.4 Application Examples
. As a result of the risk assessment, the required Performance Level for the sa- fety function is defined to be PLr = d. © Siemens AG 2012 All Rights Reserved 9-354 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 356 FR– –K1 KL65 Control module Power module –A11 U2V2 W2 EMERGENCY STOP at a SIMODRIVE 611 converter → SS1 at the drive Fig. 9-14 © Siemens AG 2012 All Rights Reserved 9-355 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 357 EMERGENCY STOP pushbut- ton can result in the safety function being lost. This behavior corresponds to Category 3. © Siemens AG 2012 All Rights Reserved 9-356 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 358 Both channels are simultaneously controlled from safety relay –A1. The positively opening NC contacts of the contactor and relay are tested as feedback signal contacts by –A1 at each start. © Siemens AG 2012 All Rights Reserved 9-357 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 359 100 Jahre → MTTF MTTF values for both channels were capped at 100 years → it is not necessary to symmetrize (REAGIEREN) hoch both channels © Siemens AG 2012 All Rights Reserved 9-358 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 360 The design engineers have been trained to identify the reasons and effects of failures as a result of common causes. Total In total, the adequate number of 65 points is reached. © Siemens AG 2012 All Rights Reserved 9-359 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 361: Emergency Stop And Protective Door Monitoring At A Converter " Ss1
PLr = d. When the protective door is open, in normal operation, the DC link voltage should be kept. © Siemens AG 2012 All Rights Reserved 9-360 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 362 9 Cabinet Design and EMC 05.01 9.4 Application examples Fig. 9-16 EMERGENCY STOP and protective door monitoring at a SIMODRIVE 611 universal converter – SS1 at the drive © Siemens AG 2012 All Rights Reserved 9-361 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 363 –K2 is again controlled (energized) from –K5 using –K4 via –A3. High signal at the controller enable input of the drive. –> motor can be ope- rated again. © Siemens AG 2012 All Rights Reserved 9-362 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 364 –K4 drops out in order to avoid that line contactor –K2 drops out. The delay time at –A1 should be set the same as the time of –A2. © Siemens AG 2012 All Rights Reserved 9-363 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 365 90 % → average DC = DC (channel 1) = DC (channel 2) Ergebnisse ERFASSEN 2,47 x 10 EN ISO 13849–1:2008, Annex K Performance Level with Category 4 © Siemens AG 2012 All Rights Reserved 9-364 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 366 When a component fails, the safety function is always maintained. The failure is detected. This structure corresponds to Category 3, according to EN ISO 13849–1:2008. © Siemens AG 2012 All Rights Reserved 9-365 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 367 100 years MTTF values for both channels were capped → high at 100 years → it is not necessary to symme- (RESPOND) trize both channels © Siemens AG 2012 All Rights Reserved 9-366 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 368 8,59 x 10 <1 x 10 As a consequence, the requirements regarding PLd with Category 3 for the pro- tective door safety function are fulfilled. © Siemens AG 2012 All Rights Reserved 9-367 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 369 → high MTTF 0,1 x n 99 % Plausibility monitoring using –A1 Result 4,29 x 10 EN ISO 13849–1:2008, AnnexK Performance Level with Category 3 © Siemens AG 2012 All Rights Reserved 9-368 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 370 When a component fails, the safety function is always maintained. The failure is detected. This structure corresponds to Category 3, according to EN ISO 13849–1:2008. © Siemens AG 2012 All Rights Reserved 9-369 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 371 100 years MTTF values for both channels were capped → high at 100 years → it is not necessary to symme- (RESPOND) trize both channels © Siemens AG 2012 All Rights Reserved 9-370 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 372 8,6 x 10 <1 x 10 As a consequence, the requirements regarding PLd with Category 3 for the pro- tective door safety function are fulfilled. © Siemens AG 2012 All Rights Reserved 9-371 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 373: Emergency Stop And Protective Door At Several Converters " Ss1
PLr = d. When the protective door is open, in normal operation, the DC link should be kept. © Siemens AG 2012 All Rights Reserved 9-372 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 374 9 Cabinet Design and EMC 05.01 9.4 Application examples Fig. 9-19 EMERGENCY STOP and protective door monitoring at several SIMODRIVE 611 universal converters – SS1 at the drives © Siemens AG 2012 All Rights Reserved 9-373 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 375 9.4.2 “EMERGENCY STOP and protective door monitoring at a converter → SS1”. Only the additional safety relays in channel 1 must still be taken into con- sideration. © Siemens AG 2012 All Rights Reserved 9-374 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 376 Symmetrization of both channels is not neces- → average (RESPOND) sary MTTF MTTF (channel 1) + MTTF (channel 2) – MTTF (channel 1) MTTF (channel 2) © Siemens AG 2012 All Rights Reserved 9-375 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 377 65 points is required. The considerations according to Chapter 9.4.1 Table 9-9 apply. This means that in total, the adequate number of 65 points is reached. © Siemens AG 2012 All Rights Reserved 9-376 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 378 MSS safety system. The safety relays can be monitored using software in the logic section. This means that the contactor relays can be eliminated. © Siemens AG 2012 All Rights Reserved 9-377 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 379 9.5 Using programmable safety components Fig. 9-22 Design with the safe programmable logic The safety functions are calculated analogously to the previous examples using discrete safety relays. © Siemens AG 2012 All Rights Reserved 9-378 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 380: Connection Diagrams
4. Drive bus – round cable 5. Drive bus – ribbon cable 6. Drive bus – terminating connector 7. For an external pulsed resistor, remove jumper 1R/2R. © Siemens AG 2012 All Rights Reserved 10-379 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 381 10 Connection Diagrams 05.08 05.01 Fig. 10-1 Terminal overview SIMODRIVE 611 digital (High Standard and High Performance) © Siemens AG 2012 All Rights Reserved 10-380 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 382 05.08 10 Connection Diagrams 05.01 Fig. 10-2 Terminal overview, SIMODRIVE 611 universal HRS © Siemens AG 2012 All Rights Reserved 10-381 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 384 6SL3162–0AB01–1AA V PM module, 2x15 A external 6SN1124–1AB00–0AAV 6SL3162–0AB01–1AA V PM module, 2x25 A internal 6SN1123–1AB00–0BAV 6SL3162–0AB01–1AA V PM module, 2x25 A external 6SN1124–1AB00–0BAV © Siemens AG 2012 All Rights Reserved 11-383 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 385: 11.1 Fan
3) MLFB for standard mounting fans. Order designation for replacement fans, pipe cooling: GWE–000000587915. For addi- tional spare/replacement parts of the pipe cooling, refer to the dimension drawings. 4) 2x are required © Siemens AG 2012 All Rights Reserved 11-384 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 386 2. Insert the cable connector until it fully engages. 3. Introduce the fan until it fully engages. The connecting cables must not be interchanged! 4. Close the fan cover. © Siemens AG 2012 All Rights Reserved 11-385 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 387: Terminals
50 mm, DC link cover GWE–462018701000 100 mm, DC link cover GWE–462018701 100 150 mm, DC link cover GWE–462018701201 300 mm, DC link cover GWE–462018701300 © Siemens AG 2012 All Rights Reserved 11-386 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 388: Inspection Of The Dc Link Capacitors Of The Pm Modules
It is important that the storage period is calculated from the date of manufacture and not from the date that the equipment was shipped. © Siemens AG 2012 All Rights Reserved 11-387 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 389 Fuse switch Incande- scent lamps Motor connection Power module Power module to be formed Fig. 11-1 Forming circuit comprising power modules with incandescent lamps © Siemens AG 2012 All Rights Reserved 11-388 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 390 1 hour. If there is a fault in the power module, then the resistors will become very hot (surface temperature > 80 °C). © Siemens AG 2012 All Rights Reserved 11-389 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 391 11 Spare Parts and Service 05.01 11.4 Inspection of the DC link capacitors of the PM modules © Siemens AG 2012 All Rights Reserved 11-390 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 393 ........12-448 Fig. 12-57 External pulsed resistor Plus, 6SL3100–1BE22–5AA0 ... 12-449 © Siemens AG 2012 All Rights Reserved 12-392 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 395 12 Dimension Drawings 02.07 05.01 Fig. 12-1 Empty housing, Order No.: 6SN1162–1AA00–0AA0 © Siemens AG 2012 All Rights Reserved 12-394 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 396 12.5 Terminal sleeve: M4 thread Tightening torque 1.5 – 1.8 Nm Fig. 12-2 Line filter ”Wideband line filter” for I/R modules, 16 kW, 6SL3000–0BE21–6AAx © Siemens AG 2012 All Rights Reserved 12-395 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 397 Connection terminals 50 mm Terminal sleeve: M6 thread Tightening torque 6 – 8 Nm Fig. 12-3 Line filter ”Wideband line filter” for I/R modules, 36 kW, 6SL3000–0BE23–6AAx © Siemens AG 2012 All Rights Reserved 12-396 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 398 Connection terminals 50 mm Terminal sleeve: M6 thread Tightening torque 6 – 8 Nm Fig. 12-4 Line filter ”Wideband line filter” for I/R modules, 55 kW, 6SL3000–0BE25–5AAx © Siemens AG 2012 All Rights Reserved 12-397 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 399 12 Dimension Drawings 02.07 02.12 05.01 Fig. 12-5 Line filter ”Wideband line filter” for I/R modules, 80 kW, 6SL3000–0BE28–0AAx © Siemens AG 2012 All Rights Reserved 12-398 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 400 All dimensions in mm. General tolerance conform to ISO 2768-C. +0.5 –3.5 Fig. 12-6 Line filter ”Wideband line filter” for I/R modules, 120 kW, 6SL3000–0BE31–2AAx © Siemens AG 2012 All Rights Reserved 12-399 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 401 Tightening torque 3,2 – 3,7 Nm 1)Tightening torque 3 $ 0.15 Nm Fig. 12-8 Line filter ”Basic line filter” for I/R modules 36 kW, 6SL3000–0BE23–6DAx © Siemens AG 2012 All Rights Reserved 12-400 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 402 Tightening torque 6 – 8 Nm 1)Tightening torque 6 $ 0.3 Nm Fig. 12-9 Line filter ”Basic line filter” for I/R modules 55 kW, 6SL3000–0BE25–5DAx © Siemens AG 2012 All Rights Reserved 12-401 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 403 Tightening torque 0,5 ... 0,8 Nm 20,5"0,5 140"0,3 max. 156 Tightening torque 3 "0,15 Nm Fig. 12-10 Line filter for UI modules, 5 kW, 6SN1111–0AA01–1BA1 © Siemens AG 2012 All Rights Reserved 12-402 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 404 Tightening torque 1,5 ... 1,8 Nm 31"0,5 Marking 140"0,3 max. 156 Tightening torque 3 "0,15 Nm Fig. 12-11 Line filter for UI modules, 10 kW, 6SN1111–0AA01–1AA1 © Siemens AG 2012 All Rights Reserved 12-403 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 405 Tightening torque 6 ... 8 Nm max. 141 97"1 Marking 54"0,5 155"0,3 Tightening torque 10 "1 Nm max. 171 Fig. 12-12 Line filter for UI modules, 28 kW, 6SN1111–0AA01–1CA1 © Siemens AG 2012 All Rights Reserved 12-404 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 406 02.07 05.08 12 Dimension Drawings 05.01 Fig. 12-13 Adapter set, line filter for I/R module 16 kW, 6SL3060–1FE21–6AAx; dimension drawing © Siemens AG 2012 All Rights Reserved 12-405 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 407 12 Dimension Drawings 02.07 02.07 05.01 Fig. 12-14 Adapter set, line filter for I/R module 16 kW, 6SL3060–1FE21–6AAx; mounting © Siemens AG 2012 All Rights Reserved 12-406 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 408 02.07 05.08 12 Dimension Drawings 05.01 Fig. 12-15 Adapter set, line filter for I/R module 36 kW, 6SN1162–0GA00–0CAx; dimension drawing © Siemens AG 2012 All Rights Reserved 12-407 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 409 12 Dimension Drawings 02.07 02.12 05.01 Fig. 12-16 Adapter set, line filter for I/R module 36 kW, 6SN1162–0GA00–0CAx; mounting © Siemens AG 2012 All Rights Reserved 12-408 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 410 02.07 12 Dimension Drawings 05.01 Fig. 12-17 3–phase HFD line/commutating reactor 16 kW, 6SL3000–0DE21–6AAx © Siemens AG 2012 All Rights Reserved 12-409 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 411 12 Dimension Drawings 02.07 05.01 Fig. 12-18 3–phase HFD line/commutating reactor 36 kW, 6SL3000–0DE23–6AAx © Siemens AG 2012 All Rights Reserved 12-410 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 412 02.07 12 Dimension Drawings 05.01 Fig. 12-19 3–phase HFD line/commutating reactor 55 kW, 6SL3000–0DE25–5AAx © Siemens AG 2012 All Rights Reserved 12-411 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 413 12 Dimension Drawings 02.07 05.08 05.01 Fig. 12-20 3–phase HFD line/commutating reactor 80 kW, 6SL3000–0DE28–0AAx © Siemens AG 2012 All Rights Reserved 12-412 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 414 02.07 05.08 12 Dimension Drawings 05.01 Fig. 12-21 3–phase HFD line/commutating reactor 120 kW, 6SL3000–0DE31–2AAx © Siemens AG 2012 All Rights Reserved 12-413 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 415 12 Dimension Drawings 02.07 02.12 05.01 Fig. 12-22 Internal cooling, module width 50/100/150/200/300 mm © Siemens AG 2012 All Rights Reserved 12-414 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 416 02.07 02.12 12 Dimension Drawings 05.01 Fig. 12-23 Internal cooling, I/R modules 80 kW/120 kW and PW mdules 300 A/400 A © Siemens AG 2012 All Rights Reserved 12-415 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 417 12 Dimension Drawings 02.07 11.05 05.01 Fig. 12-24 Built–on fan, 6SN1162–0BA02–0AA2; dimension drawing © Siemens AG 2012 All Rights Reserved 12-416 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 418 Label - Connection diagram Paper label self-adhesive Basic: withe Overprint: black A5E00107336A Centrifugal blower Special type 360...510 V 6SN1162–0BA02–0AA2 Fig. 12-25 Built–on fan, 6SN1162–0BA02–0AA2; connection diagram © Siemens AG 2012 All Rights Reserved 12-417 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 419 12 Dimension Drawings 02.07 05.01 Fig. 12-26 Hose cooling for individual modules, 6SN1162–0BA03–0AA1 © Siemens AG 2012 All Rights Reserved 12-418 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 420 02.07 12 Dimension Drawings 05.01 Fig. 12-27 Hose cooling for 2–tier configuration, 6SN1162–0BA03–0CA1 © Siemens AG 2012 All Rights Reserved 12-419 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 421 12 Dimension Drawings 02.07 02.12 05.01 Fig. 12-28 EMC measures, Sheet 1 (example shield connection plate width 150 mm) © Siemens AG 2012 All Rights Reserved 12-420 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 422 02.07 02.12 12 Dimension Drawings 05.01 Fig. 12-29 EMC measures, Sheet 2 (shield connection plate, 6SN1162-0EA00-0AA0; -0BA0; -0CA0; -0JA0) © Siemens AG 2012 All Rights Reserved 12-421 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 423 12 Dimension Drawings 02.07 02.12 05.01 Fig. 12-30 EMC measures, Sheet 3 (shield connection plate, 6SN1162-0EA00-0DA0; -0KA0) © Siemens AG 2012 All Rights Reserved 12-422 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 424 02.07 02.12 12 Dimension Drawings 05.01 Fig. 12-31 EMC measures, Sheet 4 (shield connection plate, 6SN1162-0EB00-0AA0; -0BA0; -0CA0; -0JA0) © Siemens AG 2012 All Rights Reserved 12-423 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 425 12 Dimension Drawings 02.07 02.12 05.01 Fig. 12-32 EMC measures, Sheet 5 (shield connection plate, 6SN1162-0EB0-0DA0) © Siemens AG 2012 All Rights Reserved 12-424 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 426 02.07 02.12 12 Dimension Drawings 05.01 Fig. 12-33 External cooling, module width 50...200 mm © Siemens AG 2012 All Rights Reserved 12-425 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 427 12 Dimension Drawings 02.07 05.01 Fig. 12-34 External cooling, 50 mm 1–2 axes; PM module 6SN1124-1AA00-0xAx, 6SN1124-1AB00-0xA1 © Siemens AG 2012 All Rights Reserved 12-426 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 428 02.07 12 Dimension Drawings 05.01 Fig. 12-35 External cooling, 50 mm 1 axis; PM module 6SN1124-1AA00-0CA1 © Siemens AG 2012 All Rights Reserved 12-427 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 429 12 Dimension Drawings 02.07 05.01 Fig. 12-36 External cooling, 100 mm 1 axis; PM module 6SN1124–1AA00–0DA2 and I/R module 6SN1146–1BB01–0BA2 © Siemens AG 2012 All Rights Reserved 12-428 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 430 02.07 12 Dimension Drawings 05.01 Fig. 12-37 External cooling, 100 mm 2 axes; PM modul 6SN1124–1AB00–0CA2 © Siemens AG 2012 All Rights Reserved 12-429 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 431 12 Dimension Drawings 02.07 05.01 Fig. 12-38 External cooling, 150 mm 1 axis; PM module 6SN1124–1AA00–0EA2/–0LA3 © Siemens AG 2012 All Rights Reserved 12-430 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 432 02.07 12 Dimension Drawings 05.01 Fig. 12-39 External cooling, 200 mm; I/R module 6SN1146–1BB02–0CA2 © Siemens AG 2012 All Rights Reserved 12-431 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 433 12 Dimension Drawings 02.07 02.12 05.01 Fig. 12-40 External cooling, 300 mm PM module 6SN1124–1AA0x–0xA1 and I/R module 6SN1146–1BB00–0xA1; Sheet 1 © Siemens AG 2012 All Rights Reserved 12-432 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 434 02.07 12 Dimension Drawings 05.01 Fig. 12-41 Interneal/external cooling, 50 mm UI module (6SN1146–1AB00–0BAx); pulse resistor module (6SN1113–1AB01–0BAx); monitoring module (6SN1112–1AC01–0AAx) © Siemens AG 2012 All Rights Reserved 12-433 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 435 12 Dimension Drawings 02.07 01.12 02.12 05.01 Fig. 12-42 Internal/externa cooling, 100 mm UI module; 6SN1145–1AA01–0AA2 © Siemens AG 2012 All Rights Reserved 12-434 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 436 02.07 12 Dimension Drawings 05.01 Fig. 12-43 External cooling, 200 mm UI-Modul; 6SN1146–1AB00–0CA0 © Siemens AG 2012 All Rights Reserved 12-435 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 437 12 Dimension Drawings 02.07 05.01 Fig. 12-44 External cooling, installation cutout for installation frames © Siemens AG 2012 All Rights Reserved 12-436 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 438 02.07 12 Dimension Drawings 05.01 Fig. 12-45 External cooling, module 300 mm mounting plane, PM module 6SN1124–1AA0x–0xA1 and I/R module 6SN1146–1BB00–0xA1 © Siemens AG 2012 All Rights Reserved 12-437 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 439 12 Dimension Drawings 02.07 05.01 Fig. 12-46 External cooling, mounting frame for cabinet installation, 50 mm module width, 6SN1162–0BA04–0AA1 © Siemens AG 2012 All Rights Reserved 12-438 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 440 02.07 12 Dimension Drawings 05.01 Fig. 12-47 External cooling, mounting frame for cabinet installation, 50 mm module width, 6SN1162–0BA04–0F A1 © Siemens AG 2012 All Rights Reserved 12-439 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 441 12 Dimension Drawings 02.07 05.01 Fig. 12-48 External cooling, mounting frame for cabinet installation, 50 mm module width, 6SN1162–0BA04–0JA0 © Siemens AG 2012 All Rights Reserved 12-440 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 442 02.07 12 Dimension Drawings 05.01 Fig. 12-49 External cooling, mounting frame for cabinet installation, 100 mm module width, 6SN1162–0BA04–0BA1 © Siemens AG 2012 All Rights Reserved 12-441 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 443 12 Dimension Drawings 02.07 05.01 Fig. 12-50 External cooling, mounting frame for cabinet installation, 100 mm module width, 6SN1162–0BA04–0GA1 © Siemens AG 2012 All Rights Reserved 12-442 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 444 02.07 12 Dimension Drawings 05.01 Fig. 12-51 External cooling, mounting frame for cabinet installation module width 100 mm, 6SN1162–0BA04–0HA1 © Siemens AG 2012 All Rights Reserved 12-443 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 445 12 Dimension Drawings 02.07 05.01 Fig. 12-52 External cooling, mounting frame for cabinet installation, 150 mm module width, 6SN1162–0BA04–0CA1 © Siemens AG 2012 All Rights Reserved 12-444 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 446 02.07 12 Dimension Drawings 05.01 Fig. 12-53 External cooling, mounting frame for cabinet installation, 200 mm module width, 6SN1162–0BA04–0DA1 © Siemens AG 2012 All Rights Reserved 12-445 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 447 12 Dimension Drawings 02.07 05.01 Fig. 12-54 External cooling, mounting frame for cabinet installation, 300 mm module width, 6SN1162–0BA04–0EA0 © Siemens AG 2012 All Rights Reserved 12-446 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 448 1) To fasten the housing, two M6–9.5 deep threads are present on the base M6 screw for fastening externally or DIN 912–M4 screw for fastening internally. Fig. 12-55 Signal amplifier electronics SVE, 6SN1115–0AA12–0AA0 © Siemens AG 2012 All Rights Reserved 12-447 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 449 12 Dimension Drawings 02.07 05.01 Fig. 12-56 External pulsed resistor for 28kW for UI module, SN1113–1AA00–0DA0 © Siemens AG 2012 All Rights Reserved 12-448 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 450 5 m long connected at the resistor Note: The 5 m long cable to connect the resistor may be shortened but not extended! Fig. 12-57 External pulsed resistor Plus, 6SL3100–1BE22–5AA0 © Siemens AG 2012 All Rights Reserved 12-449 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 451 Flat on the control cabinet (IP51) or any position in the control cabinet! Schematic diagram Fig. 12-58 Damping resistor for 3-phase HFD line/commutating reactors, 6SL3100–1BE21–3AA0 © Siemens AG 2012 All Rights Reserved 12-450 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 452 Distributed capacitor modules 2,8 mF/600 V 6SN1112–1AB00–1AA0 Distributed capacitor modules 4,1 mF/600 V 6SN1112–1AB00–1BA0 Siemens AG A&D SE WKC BFA Version: 04.07.2001 Fig. 12-59 Distributed capacitor modules, 6SN1112–1AB00–1xA0 © Siemens AG 2012 All Rights Reserved 12-451 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 453 6) Hex socket M6, tightening torque 13 Nm Item Qty. Description MLFB PRO/E–CAD Fig. 12-60 DC link adapter set 16...50 mm2 and 35...95 mm2 6SN1161–1AA01–0BA0/ –0AA0 © Siemens AG 2012 All Rights Reserved 12-452 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 454 02.07 05.08 12 Dimension Drawings 05.01 ∅ 5,5 20,2 3, 5, 7, 10 Shield connection 6SN1162-0FA00-0AA1 Fig. 12-61 Shield connection 6SN1162–0FA00–0AA1 (dimension drawing) © Siemens AG 2012 All Rights Reserved 12-453 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 455 12 Dimension Drawings 02.07 05.08 05.01 Fig. 12-62 Shield connection 6SN1162–0FA00–0AA2 (dimension drawing) © Siemens AG 2012 All Rights Reserved 12-454 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 456 02.07 05.08 12 Dimension Drawings 05.01 Fig. 12-63 Thermally conductive plate 6SN1162–0BA01–0AAx (dimension drawing) © Siemens AG 2012 All Rights Reserved 12-455 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 457 168,5 (6.63) 6,4 (0.25) 9,5 (0.37) 10 (0.39) 150 (4.92) 172 (6.77) ∅ 16,5 (0.65) ∅ 50,5 (1.99) Fig. 12-64 VPM 120, dimension drawing 6SN1113–1AA00–1JAx © Siemens AG 2012 All Rights Reserved 12-456 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 458 252 (9.92) 2) ∅ 16,5 (0.65) ∅ 50,5 (1.99) 1) VPM 200 2) VPM 200 Dynamik Fig. 12-65 VPM 200/VPM 200 DYNAMIK, dimension drawing 6SN1113–1AA00–1xAx © Siemens AG 2012 All Rights Reserved 12-457 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 460: A Abbreviations And Terminology
Distributed periphery (I/O) Drive module General term for main spindle and feed module Dynamic servo control Electromagnetic compatibility Electromotive force Enable voltage +24 V © Siemens AG 2012 All Rights Reserved A-459 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 461 Infeed/regenerative feedback module with regulated DC link voltage Terminal Position loop gain (Kv factor) L2DP L2 distributed I/O Light emitting diode Motion Control Unit (single–axis positioning board) © Siemens AG 2012 All Rights Reserved A-460 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 462 Protected power unit PR module Pulsed resistor module PROFIBUS Process field bus: Serial data bus Packaging unit RCCB Residual current circuit breaker Controller enable © Siemens AG 2012 All Rights Reserved A-461 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 463 VP module, module to limit the DC link voltage when a fault condition occurs (VPM: Voltage Protection Module) Voltage protection module Peak–to–peak voltage xact Actual position value xset Position setpoint value © Siemens AG 2012 All Rights Reserved A-462 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 464 Transformers SIDAC–T Catalog PD 10 2001 Order No.: E86060–K2801–A101–A1 /HBSI/ Safety Integrated The Safety Program for Industries of the World Application Manual Order No.: 6ZB5000–0AA01–0BA1 © Siemens AG 2012 All Rights Reserved B-463 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 465: B References
A list of additional documents, updated on a monthly basis, is available on the Internet for the available languages at: http://www.siemens.com/motioncontrol Select the menu items ”Support” ––> ”Technical Documentation” ––> ”Ordering Documentation” ––> “Printed Documentation”. © Siemens AG 2012 All Rights Reserved B-464 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 466: Certificates/Declarations Of Conformity
You can find the EC declaration of conformance for the Low-Voltage-Directive in the Internet at: http://support.automation.siemens.com There, as search term, enter the number 22383669. Note Listing and file names regarding UL/CSA/FM certification of SIEMENS SIMODRIVE products can be found under: http://support.automation.siemens.com There, as search term enter ”SIMODRIVE certificates”. Note Certificates, Declarations of Conformity, test certificates, such as CE, UL, Safety Integrated, etc., are valid only when the components described in the...
Page 467 C Certificates/Declarations of Conformity 02.12 05.01 Fig. C-1 Certificate, SINUMERIK Safety Integrated © Siemens AG 2012 All Rights Reserved C-466 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 468 02.12 C Certificates/Declarations of Conformity 05.01 Fig. C-2 Safety Manufacturers Declaration SIMODRIVE © Siemens AG 2012 All Rights Reserved C-467 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 469 C Certificates/Declarations of Conformity 02.12 05.01 Fig. C-3 Safety Manufacturers Declaration SIMODRIVE, continued © Siemens AG 2012 All Rights Reserved C-468 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 470 02.12 C Certificates/Declarations of Conformity 05.01 Fig. C-4 Safety Manufacturers Declaration SIMODRIVE, continued © Siemens AG 2012 All Rights Reserved C-469 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 471 C Certificates/Declarations of Conformity 02.12 05.01 Fig. C-5 Safety Manufacturers Declaration SIMODRIVE, continued © Siemens AG 2012 All Rights Reserved C-470 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 472 02.12 C Certificates/Declarations of Conformity 05.01 Fig. C-6 Safety Manufacturers Declaration SIMODRIVE, continued © Siemens AG 2012 All Rights Reserved C-471 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 478 It should be noted that the label attached to the device is always decisive re- garding statements made about the standards that are complied with. © Siemens AG 2012 All Rights Reserved C-477 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 480 SIMODRIVE 611 universal HRS, 4-91 Cooling components, 6-172 Cooling types, 1-28, 2-57 Current reduction, 5-128 DAC assignment, 4-111 Danger information, viii Data volume, 4-91 © Siemens AG 2012 All Rights Reserved D-479 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 481: D Index
External cooling, 2-60 External pulsed resistors, 6-194 Leading contact, 7-226 Line choke, 6-175 Fan, 6-173 Field–weakening range, 8-302 Folder of dimension drawings, 12-391 of references, B-463 © Siemens AG 2012 All Rights Reserved D-480 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 482 Mounting and installing the modules, 2-45 Which modules are available?, 4-96 PROFIBUS-DP, Which modules are available?, 4-91 Proper use, vii NCSD Configurator, 1-29 Pulse enable, 8-246 © Siemens AG 2012 All Rights Reserved D-481 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 483 Tightening torque for screws retaining electrical X422, 4-89 connections, 2-41 X431, 4-110, 4-118 Toolbox, 4-91 X432, 4-110, 4-118 Toothed–wheel encoder, Ordering notes, 3-80 Transformers, 7-210 © Siemens AG 2012 All Rights Reserved D-482 SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition...
Page 484 SIMODRIVE Documentation Overview General Documentation/Catalogs SINUMERIK SINUMERIK SINUMERIK SIROTEC SIMODRIVE SIMODRIVE SIMODRIVE Accessories Catalog NC 60 Catalog NC Z Catalog CA 01 Automation Systems Connection Components for Machine Tools Technology and Automation & Drives System Components Catalog DA 65.4 SIMODRIVE 611 universal and POSMO Manufacturer/Service Documentation SIMOTICS...
Page 485 Siemens AG Älterations reserved Industry Sector © Siemens AG 201 Drive Technologies Motion Control Systems Postfach 3180 91050 ERLANGEN GERMANY www.siemens.com/motioncontrol...

This manual is also suitable for:

6sn11231aa000da26sn1123-1aa00-0ea0 6sn1123-1aa00-0ea1 6sn1123-1aa00-0ea2 6sn1123-1aa00-0ja1 6sn1123-1aa00-0la1 ... Show all