Adjusting The Handlebar Position - KTM 450 Rally Factory Replica 2021 Owner's Manual

11.15

Adjusting the handlebar position

Warning
Danger of accidents A repaired handlebar poses a safety risk.
If the handlebar is bent or straightened, the material becomes fatigued. The handlebar may break as a
result.
–
Change the handlebar if the handlebar is damaged or bent.
–
Remove screws
–
Take off handlebar clamps
4
elastomers
–
Fix handlebar onto instrument support with cable ties.
Info
Cover the components to protect them against damage.
Do not kink the cables and lines.
–
Take out lower shells
–
Remove screws
cal rubber pieces
–
Place handlebar supports
the desired position. Mount and tighten screws
Guideline
Screw, handle-
bar support
Condition
F02395-10
bk
Spacer
Use an M10x35 screw.
Condition
without spacer
Use an M10x25 screw.
Info
Position the left and right handlebar supports evenly.
–
Insert clamping bars
–
Remove the cable ties and position the handlebar.
Info
Make sure the cables and wiring are positioned cor-
rectly.
–
Position handlebar clamps
4
elastomers
Elastomer kit, green - soft (SXS05125203)
Elastomer kit, yellow - medium (standard) (SXS05125204)
Elastomer kit, red - hard (SXS05125205)
TUNING THE CHASSIS 11
1
.
2
with rubber washers
.
5
and clamping bars
7
. Take off handlebar supports
9
.
8
with conical rubber pieces
M10 45 Nm (33.2 lbf ft)
fitted:
bk
:
6 5
and lower shells
2
with rubber washers
.
3
and
6
.
8
with coni-
9
in
7
.
Loctite ® 243™
.
3
and
53