KTM 450 Rally Factory Replica 2021 Owner's Manual page 5

9.7 Transporting .................................... 40
9.8 Refueling ........................................ 40
10 SERVICE SCHEDULE .................................. 42
10.1 Additional information ...................... 42
10.2 Required work ................................. 42
10.3 Recommended work ......................... 43
11 TUNING THE CHASSIS ............................... 45
11.1 Checking basic chassis setting with
rider's weight................................... 45
11.2 Compression damping of the shock
absorber.......................................... 45
11.3 Adjusting the low-speed
compression damping of the shock
absorber.......................................... 45
11.4 Adjusting the high-speed
compression damping of the shock
absorber.......................................... 46
11.5 Adjusting the rebound damping of
the shock absorber ........................... 47
11.6 Measuring the dimension of the rear
wheel unloaded................................ 47
11.7 Checking static sag of the shock
absorber.......................................... 47
11.8 Checking riding sag of the shock
absorber.......................................... 48
11.9 Adjusting the spring preload of the
shock absorber
11.10 Adjusting the riding sag
11.11 Checking the basic setting of the
fork ................................................ 51
11.12 Adjusting the compression damping
of the fork ....................................... 51
11.13 Adjusting the rebound damping of
the fork........................................... 51
11.14 Handlebar position........................... 52
11.15 Adjusting the handlebar position
12 SERVICE WORK ON THE CHASSIS............... 55
12.1 Raising the motorcycle with a lift
stand .............................................. 55
12.2 Removing motorcycle from lift
stand .............................................. 55
12.3 Bleeding the fork legs....................... 55
12.4 Cleaning the dust boots of the fork
legs ................................................ 56
12.5 Removing fork protector.................... 56
12.6 Installing the fork protector............... 57
12.7 Removing fork legs
12.8 Installing the fork legs
12.9 Removing the lower triple clamp
12.10 Installing the lower triple clamp
12.11 Checking steering head bearing
play ................................................ 62
............................. 49
................ 50
.... 53
....................... 57
.................. 58
.... 58
..... 60
13 BRAKE SYSTEM ......................................... 90
12.12 Adjusting the steering head bearing
play ............................................ 62
12.13 Greasing the steering head
bearing ........................................ 64
12.14 Removing the shock absorber
12.15 Installing the shock absorber
12.16 Removing front fender ...................... 66
12.17 Installing the front fender ................. 66
12.18 Removing the seat ........................... 67
12.19 Mounting the seat ............................ 67
12.20 Removing the activated carbon
filter ............................................... 67
12.21 Installing the activated carbon
filter ............................................... 67
12.22 Removing the air filter
12.23 Cleaning the air filter and air filter
box ............................................. 68
12.24 Installing the air filter
12.25 Removing the main silencer .............. 70
12.26 Installing the main silencer............... 70
12.27 Changing the glass fiber yarn filling
of the main silencer
12.28 Removing front left fuel tank
12.29 Removing front right fuel tank
12.30 Installing the front left fuel tank
12.31 Installing the front right fuel
tank ............................................ 75
12.32 Changing the fuel screen
12.33 Checking the chain for dirt
accumulation................................... 77
12.34 Cleaning the chain ........................... 77
12.35 Checking chain tension..................... 78
12.36 Adjusting the chain tension............... 78
12.37 Checking the chain, rear sprocket,
engine sprocket, and chain guide ...... 79
12.38 Checking the frame
12.39 Checking swingarm
12.40 Checking the throttle cable routing .... 82
12.41 Checking the rubber grip .................. 83
12.42 Adjusting the basic position of the
clutch lever ..................................... 83
12.43 Checking/correcting the fluid level of
the hydraulic clutch ......................... 83
12.44 Changing the hydraulic clutch
fluid ............................................ 85
12.45 Removing side cover......................... 86
12.46 Mounting side cover ......................... 87
12.47 Removing front fairing ...................... 88
12.48 Mounting front fairing....................... 88
12.49 Removing the engine guard............... 88
12.50 Installing the engine guard ............... 89
13.1 Adjusting the basic position of the
hand brake lever .............................. 90
TABLE OF CONTENTS
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.... 74
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...................... 81
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