Page 1 Technical Reference Manual Student Name Instructor Name 8700 Line Avenue, Date: ___/___/___ Shreveport, LA 71106 800-551-8633 *8197840* Email: frytechsupport@welbilt.com Web sites: www.frymaster.com © Welbilt Foodservice 2019 12/5/2019 2020 Edition...
Page 2 Using the Interactive Features in this Manual nteractive features are embedded throughout this manual. Th e function of the feature is based on the form of the book: electronic books have linked video and documents; paper copies have QR codes, linking to Web-posted material.
Page 3 Frymaster Tech Reference Table of Contents Frymaster Support High-Effi ciency Gas HE Electric Auto Filter FilterQuick Touch Codes/Charts/Tables...
Page 4 Frymaster Call Center Techs: (Back row, from left) Bobby Boracz, Darryl connected computer Tucker, Josepher Brown, Larry Shephard. (Front row, from left) Terry Loux, or tablet. Manuals are Robert Hammond, Thomas Mitchell, Lyn Sealy, Dan Grifﬁ...
Page 5 12 - December Reading Rating Plates, Model Numbers nformation on the fryer un- der repair is essential when seeking help from Frymaster’s Technical Call Center. The rating plate is the ﬁ rst place to look. The serial number, annotated above, provides the fryer’s...
Page 6 Chapter 2: High-Efﬁ ciency Gas FilterQuick • Troubleshooting • Frypots • Ignition Components • Burners • Legacy Controllers McD LOV Service McD LOV Parts OCF Parts FQ Service FQ Parts...
Page 7 Igniter High-Efﬁ ciency Gas Spark Module Blower Valves Valves The cabinet interior of an Oil Conserving Fryer or OCF exhibits the same ignition components as the 50-55, LOV and FilterQuick fryers. he closed burner and ignition system on 50 and 30lb high-efﬁ ciency gas fryers work the same.
Page 8 High-Efﬁ ciency Gas Behind the Doors of High-Efﬁ ciency Gas Fryers FilterQuick FQ3000 Blower Igniter Valve Spark Valve Module...
Page 9 High-Efﬁ ciency Gas CM 3.5 Controller Blower Valve Igniter...
Page 10 High-Efﬁ ciency Gas McDonald’s LOV Filter Lights M3000 Spark Module Discharge Spark Spark Spark Valve Module Module Module Spark Module Site Glass Blower Igniter Valve Video Content...
Page 11 High-Efﬁ ciency Gas Blower Spark Module Igniter Valve Valve...
Page 12 High-Efﬁ ciency Gas Control Boxes Control boxes, behind the controllers, contain the components that monitor the vat temperatures and control the heat: interface boards, heat relays and in some cases the spark module. Interface Board Spark Test Module Points Heat Relay An H55 full vat control box.
Page 13 High-Efﬁ ciency Gas Spark modules for the FilterQuick 3000 are below the control box in metal boxes. Oil is Back Used to detect Test returning oil Points and described elsewhere. This board can halt Heat the ignition system. Relays A LOV control box. Transformer Boxes Filter Transformer...
Page 14 High-Efﬁ ciency Gas Gas Valve Frymaster’s high-efﬁ ciency gas fryers use Honey- well valves. It is opened by current ﬂ owing through the spark module. Testing Gas Valves The resistance across the contacts for the coils of the Honeywell valve: 400-650 ohms on the diode setting.
Page 15 High-Efﬁ ciency Gas Ignitors Removable Spark rod oriﬁ ce The condi- tion of the ignitor and its installation are critical factors Enrichment tube in the efﬁ cient operation of a Flame sensor high-efﬁ ciency burner. An A Solaronics igniter, introduced in 2012, is ignitor is placed into a frypot combustion chamber shown.
Page 16 High-Efﬁ ciency Gas The interface board holds the circuitry to execute controller commands to the fryer. The board design on 2-10 features removable relays, fuses and LEDs arrayed around the board. LED Indications LED* Illumination indicates IMPORTANT: Disconnect harness from the controller or interface board 24VAC to left gas valve before testing probe circuit.
Page 17 High-Efﬁ ciency Gas Heat Relays Heat relays operate on 12 volts DC from the controller. The relays are dual-pole/dual-throw and switch both the 24 VAC to the ignition/gas circuit and 120 VAC to the combustion fan motor. The relays are removable, which allows inspec- tion and testing.
Page 18 High-Efﬁ ciency Gas Ignition Module Timelines LOV, FQ, OCF Only 2000 —2014 — Current 2014 — 2015 June 17 — Current Domestic Spark Outputs Single/Dual Spark Outputs Single Spark Outputs Single Fused Fused Fused Lockout 0.15 Lockout Lockout Optimal UA output 2.5-3.5 Optimal UA output 0.4- 0.8...
Page 19 With insufﬁ cient ﬂ ame, the ground path isn’t created and the module routes the 24 volts from the gas valve to the alarm circuit. Probes Frymaster’s controllers use a temperature...
Page 20 High-Efﬁ ciency Gas High-Limit Thermostat The high-limit breaks voltage to the gas valve, prevent- ing the fryer from dangerously overheating. It acts as a normally closed switch, which opens when exposed to temperatures above 425°F ±12°F / 218°C ±7°C. The high-limit automatically resets when the oil temperature drops below 350°F / 177°C.
Page 21 High-Efﬁ ciency Gas Before Replacing a Frypot A frypot should be closely examined before removing it for leaking. The problem may be the seal of a probe or high-limit. Probe replacement missteps lead to future leaks. The port for a high-limit or probe should be thoroughly cleaned before install- ing the new component.
Page 22 High-Efﬁ ciency Gas Ignition Failure An alarm signal is sent and the gas valve is shut off if the module’s microamp sensing cir- cuit doesn’t conﬁ rm a ﬂ ame in 4 seconds. When the module locks out, 24VAC is sent through the interface board alarm circuit to the controller.
Page 23 High-Efﬁ ciency Gas • Solid-State Controller: Instant trouble light with no other lights on full vat. On split vats, the trouble light will stay on with the controller turned off. If the probe is shorted, the fryer will continue to heat. •...
Page 24 High-Efﬁ ciency Gas How High-Efﬁ ciency Fryers Work Sealed-burner fryers — 30 or 50 lb frypots — operate the same. Gas and air, pushed by a blower, are delivered to a sealed burner and ignited. A series of events, before and after the ignition, en- sure the successful operation of the fryer.
Page 25 High-Efﬁ ciency Gas These charts show the ﬂ ow of electricity through 24-Volt Transformer the circuitry of an HE gas fryer in normal operation. Air Switch CE only All components and wiring Pin 8 - J3 connections are shown. Fuse LED 3 / 24V The 24-Volt Circuit Right Heat...
Page 26 High-Efﬁ ciency Gas Domestic Production One Ignition Module 2-21...
Page 27 High-Efﬁ ciency Gas This two-module design was always used in CE countries and the Paciﬁ c Rim. 2-22...
Page 28 High-Efﬁ ciency Gas This two-module design was always used in CE countries and the Paciﬁ c Rim. 2-23...
Page 29 Pin 8 and Pin the chassis of the fryer to put 2 puts the controller in set up by Frymaster, which increases the controller in set-up mode. A mode. NOTE: It may be easier or stretches the cook time based paperclip will serve as jumper.
Page 30 High-Efﬁ ciency Gas The setting for each button is between 0 and 9, with 0 Sensitivity Adds Cook Time disabling the feature. A 9 provides the highest sensitivity or most pronounced change. The correct sensitivity for a 350°F product is based on its density, the setpoint and customer 330°F requirements.
Page 31 High-Efﬁ ciency Gas Fryer Flue Problems Can Point to Hoods A fryer’s ﬂ ue gases must rise. A clogged or improperly maintained hood prevents that and causes fryer problems. Oil dripping from the hood will fall into the fryer ﬂ ue, frypot and, through the upward ﬂ...
Page 32 High-Efﬁ ciency Gas • Don’t install a non-Cap-N- Splash fryer into a Cap-N-Splash hood. It can’t be rigged to work The gap left when a non-Cap-N- and both the fryer Splash fryer is installed in a Cap-N- and the hood can Splash hood is shown (above).
Page 33 High-Efﬁ ciency Gas McDonald’s Components The McDonald’s version of the HE gas fryer in- cludes an interlock circuit for the exhaust hood. When the fryer is turned on, a relay in the fryer activates the hood system exhaust fan. McDonald’s fry- ers include a pre- Interlock wired...
Page 34 Chapter 3: Electric Fryers • RE14, RE17, RE22 Fryers • Components • RE80, 1814 • Wiring Diagrams 1814 Service and Parts Manual McDonald’s Service RE 80 Service and Parts and Parts Manual Manual...
Page 35 Electric Fryers How Electric Fryers Work lectric fryers with computer or electronic • At setpoint, the heat relay on the interface controllers — 30 or 50lb or larger versions— board opens, which removes 24VAC from the heat perform their oil heating tasks with the same contactor.
Page 36 Electric Fryers RE14, RE17, RE22 Electric Fryers On May 1, 2006 the RE-series fryer was introduced. This fryer has rotating elements as well as a tightly sealed tilt housing. The heating components in these fryers: elements, contactors, etc., are identical to those in more feature-laden fryers like LOV and FilterQuicks.
Page 37 Electric Fryers The contactor boxes are parallel to the exterior cabinet walls and accessible from under the fryer. A special wrench (230-4028) is available to capture the element-securing nut inside the tube. Video Content Contactor Replacement The contactor box of an RE Electric...
Page 38 Electric Fryers Interface Boards The electric fryer interface board is similar to interface boards on the H.E. gas fryers. LED indicators aid in troubleshooting, and the board acts as a common junction for the fryer’s electrical components. Unlike the gas version, the electric board includes an additional relay for the latching circuit.
Page 39 Electric Fryers Components Contactors A latching contactor and a heating contactor control power to the elements. The latching contactor engages when the main power switch is turned on and the hi-limit and drain switches are closed. The heating (or cycling) contactor energizes as the controller calls for heat. If the high-limit thermostat or the drain safety switch is open, power is cut to the coil of the latching relay.
Page 40 Electric Fryers 22kW Mechanical 63 amp 14-17kW Mechanical 50 amp heating contactor. heating contactor. (3-7 ohms coil). This contactor replaced (5-10 ohms coil). Used on domestic units after April 08 mercury contactors on domestic fryers in April 08 until until June 2017. June 2017.
Page 41 Electric Fryers Elements Frymaster electric fryers use ribbon-style elements. This design increases the heating surface and makes the elements easier to service and clean. Signs of Element Failure • Swelling • Discoloration • Bubbles rising from submerged elements An element lead shorted in the photo above...
Page 42 Electric Fryers WATTS VOLTAGE OHM TOLERANCE 7000 208V 16.8 – 19.5 Ω 7000 240V 22.4 – 25.9 Ω 7000 480V 89.6–103.7 Ω 8500 208V 13.9 – 16.0 Ω 8500 240V 18.4 – 21.3 Ω 8500 480V 73.0 – 85.2 Ω 11000 208V 10.7 –...
Page 43 Electric Fryers Rotating Electric RE14/RE17/RE22 Series (Including McDonald’s) - Full-vat 3-10...
Page 44 Electric Fryers Rotating Electric RE14/RE17/RE22 Series (Including McDonald’s) - Dual-vat 3-11...
Page 45 Automatic Filtering Fryers Chapter 4: Automatic Filtering Fryers McDonald’s M3000 Controller Filter Light Filter Light (Behind right-side door) Replace JIB Light Diagnostic LED Screen FilterQuick Features FQ3000 Controller • Low volume frypot (LOV) — 30 pounds rather than 50 pounds of oil. Filter Light •...
Page 46 Automatic Filtering Fryers Online Access to Automatic Filtering Fryer Manuals LOV Gas Parts LOV Gas Service LOV Electric FilterQuick Gas Service Diagrams LOV Electric Parts FilterQuick Gas Parts LOV Electric Service FilterQuick Electric Wiring Diagrams FilterQuick Electric Service FilterQuick Electric Parts Auto Filtering Fryers Built on 30lb Platform he auto ﬁ...
Page 47 Automatic Filtering Fryers OIB, sensor. The volume differ- The fryers monitor the length ence is largely in the cold zone of the of time required for oil to return smaller frypot (right) to the frypot after a ﬁ lter cycle which is shallower and interpret sluggish return and narrower.
Page 48 ﬁ lter pan. The pump gets clogged. These are often not warranty repair issues and, for that reason, Frymaster requires ﬁ lter stats be collected on fryers such as the auto-ﬁ ltering models that collect data.
Page 49 Automatic Filtering Fryers Data Network Flow Chart...
Page 50 Automatic Filtering Fryers Auto Top Off System ATO Sensor McD Electric Vat The core of the system is the automatic top-off board. It senses when the oil is low and ﬁ lls the pot to the top High limit line. AIF Sensor The oil level is monitored by an RTD (Resistance Temperature Detector) sensor in the frypot at the upper...
Page 51 Automatic Filtering Fryers A JIB (Jug in a Box) is shown being placed in a fryer cabinet. A 24-volt pump moves the oil from the JIB to the frypots. The pump is accessi- ble from the rear of the fryer. It is mount- ed vertically or horizontally, depending on the space available in the fryer cabinet.
Page 52 Automatic Filtering Fryers Diagnostics with the Controllers The FilterQuick 3000 controller has a quick way to compare the resistance value of the ATO RTD to the vat temperature. This is a handy diagnostic tool. With the controller OFF, press and hold the TEMP button.
Page 53 Automatic Filtering Fryers Problem Probable Causes Corrective Action A. Fryer temperature must be at setpoint. Check ATO probe resistance. If probe is bad, replace the probe. A. Probe temperature B. Ensure that the oil in the JIB is above 70°F lower than setpoint.
Page 54 Automatic Filtering Fryers Auto Filtration (MIB and AIF) The auto ﬁ ltration system is controlled by the fryer’s controller, the AIF (Automatic Intermittent Filtration) board and the MIB (Manual Interface Board). The ﬁ ltration is largely hands-off. A button push starts the operation.
Page 55 Automatic Filtering Fryers Reset Mode Display Short press -resets Shows status system, ensures all (auto or manual) valves are closed. vat number (when Long press - (15 operating valves sec) resets MIB manuals) and dis- board and clears all plays error codes. errors.
Page 56 Automatic Filtering Fryers Detecting the Filter Pan The ﬁ lter pan must be present in the fryer for auto ﬁ ltering to function. A circuit, closed when the pan is in place by a reed switch in the cabinet interior (left and below) and a magnet on the pan’s front edge (circled below), tells the system that the pan is in place.
Page 57 Automatic Filtering Fryers Troubleshooting the Manual Interface Board (MIB) Problem Probable Cause Corrective Action 1. Filter pan out of position. 1. Ensure ﬁ lter pan is fully inserted into fryer. 2. Oil Level is too low. 2. Ensure oil level is above the oil level sen- 3.
Page 58 Automatic Filtering Fryers Problem Probable Cause Corrective Action A. Ensure the CAN bus system is terminated at BOTH ENDS (on the controller connec- tor J6; ATO board connector J10) with a resistor-equipped 6-pin connector. B. With the controller OFF, press TEMP but- ton and ensure the AIF version appears.
Page 59 Automatic Filtering Fryers Troubleshooting the AIF System (AIF) Problem Probable Cause 1. Ensure the actuator is plugged into the correct connection (J1 for FV return, J3 for DV return; 1. Actuator is plugged into wrong Wrong vat J6 for FV drain, J7 for DV drain). connector.
Page 60 Automatic Filtering Fryers Oil Return Sensor (OIB) Troubleshooting (Gas Only) The heated oil-return sensor prevents dry ﬁ ring of the frypot. It’s energized with line voltage when the controller is powered on. The sensor is in series with a 7-second time delay board in the control box that provides 24VAC to the gas valve.
Page 61 Automatic Filtering Fryers cycle 4 seconds on, 4 seconds off. • Check between pin 3 and 2; 5VDC for air and 0VDC for oil. A common message for a shorted harness or issue is IS DRAIN CLEAR? IS DRAIN CLEAR? with oil in the ﬁ lter pan. •...
Page 62 Automatic Filtering Fryers Cook Cycle and Filter, Temp, Info, Programming Heat Indicator and Navigation Buttons Selection Buttons Lamp LED Display LED Display ON/OFF Product Buttons ON/OFF M3000 Controller Overview The M3000 has a 40-product menu capability. It operates on electric and gas fryers, both full- and split-vat.
Page 63 Automatic Filtering Fryers This chart maps the menu options available in the M3000. Filter Menu [Press and hold FLTR or FLTR Auto Filter Maint Filter Dispose Drain to Pan Fill Vat from Drain Pan Fill Vat from Bulk (Bulk Only) Pan to Waste (Bulk Only) Programming Level 1 Program...
Page 64 Automatic Filtering Fryers M3000 Setup Left Display Right Display Action Press the TEMP and INFO buttons simultaneously for THREE seconds until LEVEL 1 is displayed. ENTER CODE Blank Enter 1234. LEVEL 1 PROGRAM None required. Product button once to scroll to FRYER SETUP. Press the Blank Selection...
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Page 69 Automatic Filtering Fryers Main Menu and Tech Modes [With computer OFF, press and hold (check) button 10 seconds, displays Main Menu - Product Setup] Product Setup FilterQuick 3000 [Enter 1650 ] Select Product Controller Menu Tree Long Name Short Name Cooking Mode 1 Time 1 Tempr...
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Page 74 Automatic Filtering Fryers LOV/FQ Error Codes CODE ERROR MESSAGE EXPLANATION A product cook is started on the right side of a split vat or in M3000 ONLY a full vat that has a different setpoint other than the current REMOVE DISCARD (Right) vat temperature.
Page 75 Automatic Filtering Fryers FilterQuick 3000 OQS Error Codes Code Message Description OQS Temp High Oil temperature is too high. Filter between 300ºF and 375ºF. OQS Temp Low Oil temperature is too low. Filter between 300ºF and 375ºF. TPM Range Low The TPM is too low.
Page 76 Automatic Filtering Fryers Bulk Oil-equipped Systems Some stores may be equipped with bulk oil storage systems. If so, some of the settings, wiring, and troubleshooting may differ from normal LOV and FilterQuick fryer systems. The LOV and Filter- Quick fryers will ONLY operate with bulk systems that have a three-pole ﬂ oat switch. If the ﬂ...
Page 77 Automatic Filtering Fryers Disposal, Fill with RTI-equipped Systems Bulk oil systems have large oil storage tanks, typically located in the rear of the restaurant, that are connected to plumbing at the rear of the fryer. Waste oil is pumped from the fryer through a ﬁ tting on the rear into the disposal tanks.
Page 78 Automatic Filtering Fryers Fryer and Bulk Oil System Plumbing Schematic 4-34...
Page 79 Automatic Filtering Fryers Bulk Oil McDonald’s Wiring 4-35...
Page 80 Automatic Filtering Fryers Bulk Oil FilterQuick Wiring Dry contacts on ﬁ lter relay 4-36...
Page 81 Automatic Filtering Fryers McDonald’s LOV Statistics Check To check cooks remaining until a filter prompt –Press the FILTER button. Write the Follow these steps to check the daily filter stats: Left Display Right Display Action Press and hold the INFO button for THREE seconds until info MODE is displayed.
Page 82 Automatic Filtering Fryers FilterQuick/OCF Filter Statistics Check To check cooks remaining until a filter prompt –Press the FILTER button. The controller displays FILTER PERCENT followed by a value and COOKS REMAINING followed by a value. Filter stat retrieval instructions below Left Display Right Display Action...
Page 83 Automatic Filtering Fryers Board and Controller Replacement Readdress All Boards It is necessary to readdress the system when any board or controller has been replaced or when the system has been changed from JIB to BULK oil. A readdress resets power to the entire fryer battery. The control power reset switch is a momentary rocker switch located behind the control box, above the JIB on electric and under the far left control box on gas, that resets all power to all the controllers and boards in the fryer.
Page 84 Automatic Filtering Fryers Oil Quality Sensor The Oil Quality Sensor, or OQS, was introduced in the fall of 2015. The sensor is in line with the ﬂ ow of oil as it is ﬁ ltered. The unit, available on McDonald’s LOV or Filter- Quick fryers, measures total polar material (TPM’s).
Page 85 Automatic Filtering Fryers Oil Quality Sensor Troubleshooting Problem Corrective Action No TPM results Check the following items and perform another OQS ﬁ lter. displayed • Ensure the vat is at setpoint temperature. • Inspect the pre-screen ﬁ lter and ensure it is screwed in tightly. •...
Page 86 Automatic Filtering Fryers Oil Flow Through the OQS System Oil ﬂ ows from the ﬁ lter pan (red arrows) to the in-line or pre- ﬁ lter. From there it ﬂ ows to the sensor (blue arrows) to the Oil Quality Sensor.
Page 87 Automatic Filtering Fryers Pin Positions LOV ATO (Automatic Top Off) Pin Positions and Harnesses Connector From/To Harness # Pin # Function Voltage Wire Color RTI Add Solenoid 24VAC Ret 24VAC Black ATO Pump Relay 24VAC Ret 24VAC Black JIB Reset Switch JIB Low Reset 16VDC Black...
Page 88 Automatic Filtering Fryers LOV MIB (Manual Interface Board) Pin Positions and Harnesses Connector From/To Harness # Pin # Function Voltage Wire Color Ground Black CAN Lo CAN Hi White M3000 J7 8074546 Ground Black CAN Lo CAN Hi White AIF J4 8074547 5VDC+ 5VDC...
Page 89 Automatic Filtering Fryers LOV AIF (Auto Intermittent Filtration) Actuator Board Pin Positions Wire Connector From/To Harness PN Pin # Function Voltage Color Ret + (Open) 24VDC Black Ret – (Closed) 24VDC FV Return Actuator Ret Position Purple Ground White Ground White FV AIF RTD FV - Temp...
Page 90 Automatic Filtering Fryers LOV M3000 Board, Harnesses, and Pin Positions Connector From/To Harness PN Pin # Function Voltage Wire Color 12VAC In 12VAC Ground 12VAC In 12VAC FV Heat Demand V Relay 12VDC DV Heat Demand R/H B/L 12VDC Analog Ground Black L/H B/L 12VDC...
Page 91 Automatic Filtering Fryers FilterQuick ATO (Automatic Top Off) Pin Positions and Harnesses Connector From/To Harness # Pin # Function Voltage Wire Color Bulk Fresh Oil Solenoid 24VAC Ret 24VAC Black Top Off Pump Relay 24VAC Ret 24VAC Black JIB Reset Switch JIB Low Reset 16VDC Black...
Page 92 Automatic Filtering Fryers FilterQuick MIB (Manual Interface Board) Display Diagnostics Connector From/To Harness # Pin # Function Voltage Wire Color FilterQuick™ Controller/ Ground Black CAN Lo CAN Hi White 8074546 Ground Black CAN Lo CAN Hi White AIF J5 8074850 5VDC+ 5VDC Black...
Page 93 Automatic Filtering Fryers FilterQuick AIF (Auto Intermittent Filtration) Actuator Board Pin Positions Connector From/To Harness # Pin # Function Voltage Wire Color Ret + (Open) 24VDC Black Ret – (Closed) 24VDC FV Return Ret Position Blue Ground White Ground FV AIF RTD FV - Temp White Ground...
Page 94 Automatic Filtering Fryers FilterQuick 3000 Board, Harnesses, and Pin Positions Connector From/To Harness PN Pin # Function Voltage Wire Color SD Card 12VAC In 12VAC Ground 12VAC Return In 12VAC FV Heat Demand V Relay 12VDC DV Heat Demand R/H B/L 12VDC Analog Ground L/H B/L...
Page 95 Automatic Filtering Fryers LOV™ F RYER OMMISSION AND EMONSTRATION 8700 LINE AVENUE SHREVEPORT, LA 71106 (800) 551-8633 Date_____________________ Store Name Technician Store # (if applicable) Service Agency Address Address City/State City/State Store Phone Country RYER ILTER ODEL UMBER ERIAL UMBER DIGIT No one is to perform start-up or training unless they are Level 2 or Level 3 certified and their certification is current.
Page 96 Automatic Filtering Fryers ELECTRIC fryers - While units are heating up, ensure applied voltage matches the rating plate. Ensure all phases are balanced and there is no current draw when controller heat light is off. AMP DRAW Electric Vat #1 Vat #2 Vat #3 Vat #4...
Page 97 Recovery Fault – Vat did not meet minimum specs for temperature recovery – Press the continue. Service Required – a problem exists that requires a technician. Frymaster’s Hot line and ASA contact person / with phone numbers FILTRATION PERSON(S) / MANAGERS Refer to LOV Quick Reference Guide and Operations Manual Chapter 4 Demonstrate daily cleaning of the oil sensor during maintenance filters with no-scratch pad (gas only).
Page 98 Automatic Filtering Fryers STORE MANAGERS ONLY (OR DESIGNATED PERSONS) Refer to LOV Quick Start Guide and Operations Manual Chapter 4 Demonstrate how to access LEVEL 1 PROGRAMMING – (Press and hold TEMP and INFO) Code 1234 Demonstrate Product Selection and setting up an item and Assigning Buttons Demonstrate how to add a new Menu Item –...
Page 99 - Mandatory Attendee TRAINING DECLINED O/O / Corporate Printed Manager Signature Name FAS: Provide a copy of all five (5) pages to the customer and to Frymaster. Retain a copy for two years from date of installation Page 5 of 5 4-55...
Page 100 Automatic Filtering Fryers ™ ILTER UICK RYER TART 8700 LINE AVENUE SHREVEPORT, LA 71106 (800) 551-8633 Date_____________________ Store Name Technician Store # (if applicable) Service Agency Address Address City/State City/State Store Phone Country RYER ILTER ODEL UMBER ERIAL UMBER DIGIT No one is to perform start-up or training unless they are Level 3 certified and their certification is current.
Page 101 Automatic Filtering Fryers Perform an Auto Filter or OQS Filter (if applicable) on a vat to ensure the filter pump is operational and check the drain and return system for leaks. If OQS is installed, TPM value/Oil is Good______________ Remove old Fryer’s Friend from the store and replace with the new Fryer’s Friend The startup tech is responsible for training the operators following the following the steps below.
Page 102 Recovery Fault – Vat did not meet minimum specs for temperature recovery – Press the YES button to continue. Service Required – a problem exists that requires a technician. Frymaster’s Hot line and FAS contact person / with phone numbers FILTRATION PERSON(S) / MANAGERS ™...
Page 103 Technician Signature______________________________________ Printed Name______________________________________ Manager Signature________________________________________ Printed Name______________________________________ Other Staff Signature______________________________________ Printed Name______________________________________ FAS: Provide a copy of all four (4) pages to the customer and to Frymaster. Retain a copy for two years from date of installation Page 4 of 4...
Page 104 Touchscreen-Equipped Fryers Chapter 5: FilterQuick Touch FQ4000 Controller Protective bumpers for screen. NOT Han- dles. DO NOT use to pull fryer. Ignition Modules Filter Wrench Oil Disposal In-line Filter Oil JIB Cover Four-vat FilterQuick FQGLA-T ilterQuick platform fryers build on the technology introduced with the Low Oil Volume fryers and add a touchscreen controller.
Page 105 Touchscreen-Equipped Fryers traditional interface board used in the earlier LOV fryers. The UI and the SIB assume the role of the Manual Interface Board that was on the earlier fryers, meaning manual functions performed on the MIB are now performed with the touchscreen. Onboard diagnostics improve trouble- shooting.
Page 106 Touchscreen-Equipped Fryers When oil is low, the SIB, monitoring the Automatic Top Off Probe, signals the Filter Interface Board, which causes the Valve Interface Board to direct 24VDC to the rotary actuator on the return valve of the aff ected vat. Th e FIB also sends 24VDC to the top off pump.
Page 107 Touchscreen-Equipped Fryers Transformer Box Holds Control Reset Relay The transformer box, mounted at the back of the gas fryers, is annotated above. This is a 2-vat McDonald’s unit and includes a hood relay, which is unique to the McDonald’s box. Other gas touchscreens have the same transformer box conﬁ...
Page 108 Touchscreen-Equipped Fryers...
Page 109 Touchscreen-Equipped Fryers...
Page 110 Touchscreen-Equipped Fryers Oil-is-Back Circuit (gas only) Explained Th e Oil is Back circuit (shown below) is a safety. It prevents the ignition system in a gas fryer from fi ring when there is insuffi cient oil in the frypot. How it Works •...
Page 111 Touchscreen-Equipped Fryers Communication Failures Lead to Filtration, Feature Failures 24VDC End of Line Resister End of Line Resister SIB1 C Bus C Bus A bad connection between the FIB and the ﬁ rst VIB will deny power to the boards, which control valves for ﬁ...
Page 112 Touchscreen-Equipped Fryers Diagnosing Module-Related Ignition Issues Ignition modules are mounted hori- zontally under the controller box. LED’s on the modules are guides when diag- nosing ignition problems. The yellow-circled LED’s light when the module gets power. The red-circled LED’s light as the module self tests, sparks and locks out.
Page 113 Touchscreen-Equipped Fryers Installation Th e fryer requires attention to detail as it is installed. • It must be carefully removed from the pallet to ensure the fi lter system and the box holding the fi lter interface components are not damaged. The standards holding the fryer to the pallet must •...
Page 114 Touchscreen-Equipped Fryers Burger King Taco Bell Actual tempera- ture is continu- ously displayed on Taco Bell unit Manual top off, Accesses Menus. Total Polar allows top off Allows changing Material (TPM) pump to be run the displayed array reading, a manually of products, dinner measure of the...
Page 115 Touchscreen-Equipped Fryers LED’s, Pins on the Fryer’s SIB Board Test points on the SIB have been enlarged and overlayed on the image above. A video (linked below) shows voltage tests on the board. The SIB’s J1 (vertical) and J2 (hori- zontal)plugs are numbered from the top right corner, right to left, as shown above on the J1 plug.
Page 116 Touchscreen-Equipped Fryers Annotated View of Filter Interface Board Box 24VDC power supply for communication. Filter Interface Board (FIB) 24VDC power supply for top off pump, valve actuators SUI communication board Fuse on 24VAC to FIB board Test Points LED 3 3.3VDC Green LED LED 5 LED 6 LED 7...
Page 117 Touchscreen-Equipped Fryers Use Controller’s Version, Component Check Features for Diagnostics Two features in the controller make checking on the presence and performance of components in the network easy. Navigating to the soft ware version window allows temperature comparison between the ATO and the tem- perature probe.
Page 118 Touchscreen-Equipped Fryers Th e FQ4000 Controller Introduces Fryer Connectivity Data on the fryer’s use is collected on the circuit requests, cook cycles and store-level fryer management. boards, consolidated by the Smart Interface Board and Successful communication from the fryer can be passed over the bus to the SUI board, located in the determined from the Soft ware Version screen of the Filter Interface Board box.
Page 119 Touchscreen-Equipped Fryers Parts Accessible Behind Removable Panels The sides of the fryer are removable. Screws ﬁ t into slots on the side panels and bottom (left and above). Loosening them allows the side to be removed to access the gas valve, top off pump.
Page 120 Touchscreen-Equipped Fryers Error Log Codes To access the error log, press the home button. Press the service button. Press the manager button. Enter 1656 and press the check button. Press the E-log button. The ten most recent errors are listed from top to bottom, with the top error being the most recent error.
Page 121 Touchscreen-Equipped Fryers Code ERROR MESSAGE EXPLANATION OIB FUSE TRIPPED – CALL SERVICE The VIB board OIB fuse has tripped and didn’t reset. RECIPES NOT AVAILABLE The controller has not been programmed with product recipes. Replace controller with factory programmed controller. OQS TEMP HIGH Oil temperature is too high for a valid OQS reading.
Page 122 Touchscreen-Equipped Fryers Circuit Board Pin Outs SIB (Smart Interface Board) Pin Positions and Harnesses NOTE: DO NOT CHECK WITH HARNESSES UNPLUGGED (except ATO and Temp Probes) AS SHORTING THE PINS MAY OCCUR WHICH WILL DAMAGE THE BOARD. Wire Connector From/To Harness # Function Voltage...
Page 123 Touchscreen-Equipped Fryers FIB (Filter Interface Board) Filtration and Top-off Pin Positions and Harnesses NOTE: DO NOT CHECK WITH HARNESSES UNPLUGGED AS SHORTING THE PINS MAY OCCUR WHICH WILL DAMAGE THE BOARD. Connec Harness Wire From/To Function Voltage Color Brown Ground - +24VDC Purple 24VDC Input...
Page 124 Touchscreen-Equipped Fryers VIB (Valve Interface Board) Actuator Board Pin Positions and Harnesses NOTE: DO NOT CHECK WITH HARNESSES UNPLUGGED AS SHORTING THE PINS MAY OCCUR WHICH WILL DAMAGE THE BOARD. Connector From/To Harness PN Pin # Function Voltage Wire Color Right VIB Probe Yellow Ground...
Page 125 Touchscreen-Equipped Fryers SIB (Smart Interface Board) Pin Positions and Harnesses NOTE: DO NOT CHECK WITH HARNESSES UNPLUGGED (except ATO and Temp Probes) AS SHORTING THE PINS MAY OCCUR WHICH WILL DAMAGE THE BOARD. Wire Connector From/To Harness # Function Voltage Color From Transformer 24VAC Input...
Page 126 Touchscreen-Equipped Fryers IB (Filter Interface Board) Filtration and Top-off Pin Positions and Harnesses NOTE: DO NOT CHECK WITH HARNESSES UNPLUGGED AS SHORTING THE PINS MAY OCCUR WHICH WILL DAMAGE THE BOARD. Connec Harness Wire From/To Function Voltage Color Brown Ground - +24VDC Purple 24VDC Input...
Page 127 Touchscreen-Equipped Fryers VIB (Valve Interface Board) Actuator Board Pin Positions and Harnesses NOTE: DO NOT CHECK WITH HARNESSES UNPLUGGED AS SHORTING THE PINS MAY OCCUR WHICH WILL DAMAGE THE BOARD. Connector From/To Harness PN Pin # Function Voltage Wire Color Right VIB Probe Yellow Ground...
Page 128 Touchscreen-Equipped Fryers SIB (Smart Interface Board) Pin Positions and Harnesses NOTE: DO NOT CHECK WITH HARNESSES UNPLUGGED (except ATO and Temp Probes) AS SHORTING THE PINS MAY OCCUR WHICH WILL DAMAGE THE BOARD. Wire Connector From/To Harness # Function Voltage Color From Transformer 24VAC Input...
Page 129 Touchscreen-Equipped Fryers FIB (Filter Interface Board) Filtration and Top-off Pin Positions and Harnesses NOTE: DO NOT CHECK WITH HARNESSES UNPLUGGED AS SHORTING THE PINS MAY OCCUR WHICH WILL DAMAGE THE BOARD. Connec Harness Wire From/To Function Voltage Color Brown Ground - +24VDC Purple 24VDC Input...
Page 130 Touchscreen-Equipped Fryers VIB (Valve Interface Board) Actuator Board Pin Positions and Harnesses NOTE: DO NOT CHECK WITH HARNESSES UNPLUGGED AS SHORTING THE PINS MAY OCCUR WHICH WILL DAMAGE THE BOARD. Connector From/To Harness PN Pin # Function Voltage Wire Color Right VIB Probe Yellow Ground...
Page 131 Touchscreen-Equipped Fryers SIB (Smart Interface Board) Pin Positions and Harnesses NOTE: DO NOT CHECK WITH HARNESSES UNPLUGGED (except ATO and Temp Probes) AS SHORTING THE PINS MAY OCCUR WHICH WILL DAMAGE THE BOARD. Connector From/To Harness # Function Voltage Wire Color From Transformer 24VAC Input 24VAC...
Page 132 Touchscreen-Equipped Fryers FIB (Filter Interface Board) Filtration and Top-off Pin Positions and Harnesses NOTE: DO NOT CHECK WITH HARNESSES UNPLUGGED AS SHORTING THE PINS MAY OCCUR WHICH WILL DAMAGE THE BOARD. Connect Wire From/To Harness # Pin # Function Voltage Color Brown Ground -...
Page 133 Touchscreen-Equipped Fryers VIB (Valve Interface Board) Actuator Board Pin Positions and Harnesses NOTE: DO NOT CHECK WITH HARNESSES UNPLUGGED AS SHORTING THE PINS MAY OCCUR WHICH WILL DAMAGE THE BOARD. Connector From/To Harness PN Pin # Function Voltage Wire Color Right VIB Probe Ground Yellow Right VIB Probe...
Page 134 Touchscreen-Equipped Fryers FQE30-T FILTERQUICK™ ELECTRIC FRYERS FQ4000 Menu Summary Trees FQ4000 Menu Tree General Market/Burger King below are the major programming sections in the FQ4000 and the order in which the headings will be found in the controller. 5-31...
Page 135 Touchscreen-Equipped Fryers FQ4000 Information Statistics Menu Tree General Market/Burger King 5-32...
Page 136 Touchscreen-Equipped Fryers FQ4000 Menu Tree Taco Bell 5-33...
Page 137 Touchscreen-Equipped Fryers FQ4000 Information Statistics Menu Tree Taco Bell 5-34...
Page 138 Touchscreen-Equipped Fryers FQGLA-T SERIES FILTERQUICK GAS FRYERS FQ4000 Menu Tree General Market/Burger King Filtration Menu Quick Filter Clean and Filter (with OQS) OQS-Filter Dispose Fill Vat from Pan Fill Vat from Bulk (Bulk Only) Pan to Waste (Bulk Only) Drain to Pan Clean Polish Home Button...
Page 139 Touchscreen-Equipped Fryers FQ4000 Information Statistics Menu Tree General Market/Burger King 5-36...
Page 140 Touchscreen-Equipped Fryers FQ4000 Menu Tree Taco Bell 5-37...
Page 141 Touchscreen-Equipped Fryers FQ4000 Information Statistics Menu Tree Taco Bell 5-38...
Page 142 Touchscreen-Equipped Fryers BIELA14 T SERIES GEN III LOV ELECTRIC FRYERS M4000 Menu Summary Trees 1.1.1 M4000 Menu Tree 5-39...
Page 143 Touchscreen-Equipped Fryers M4000 Information Statistics Menu Tree 5-40...
Page 144 Touchscreen-Equipped Fryers BIGLA30-T SERIES GEN 3 LOV™ GAS FRYERS M4000 Menu Summary Trees 5-41...
Page 145 Touchscreen-Equipped Fryers M4000 Information Statistics Menu Tree 5-42...
Page 146 Touchscreen-Equipped Fryers FilterQuick with FQ4000 for Taco Bell ove a smart- phone with QR-scanning soft ware Cooking Starting, Using Con- over a QR-code to see troller a short video on a fryer operation. Th e videos can be accessed one at a time with the code or by scrolling the dis- played menu when any...
Page 147 Touchscreen-Equipped Fryers FilterQuick with FQ4000 Quick Reference Move a smartphone with QR-scanning soft - ware over a QR-code to see a short video on Cooking Yes to Filter Now a fryer operation. Th e videos can be accessed one at a time with the codes or selected from the viewer menu when any of these are playing.
Page 148 Touchscreen-Equipped Fryers FQ30-T™ F RYER OMMISSION AND EMONSTRATION 8700 LINE AVENUE SHREVEPORT, LA 71106 (800) 551-8633 Date_____________________ Store Name Technician Store # (if applicable) Service Agency Address Address City/State City/State Store Phone Country RYER ILTER ODEL UMBER ERIAL UMBER DIGIT No one is to perform start-up or training unless they are Level 2 or Level 3 certified and their certification is current.
Page 149 Touchscreen-Equipped Fryers Verify filter pan alignment. The pan should slide smoothly into position. Ensure pick-up tube is fully engaged in the pan suction tube. “P” should be displayed on the controller when the pan is pulled out. Perform an Auto Filter on a vat to ensure the filter pump is operational and check the drain and return system for leaks. Remove old Fryer’s Friend from the store if applicable and replace with the new Fryer’s Friend.
Page 150 Service Required – a problem exists that requires a technician. Probe Failure – Temperature circuitry has a problem – Turn off fryer and call for service Frymaster’s Hot line and FAS contact person / with phone numbers FILTRATION PERSON(S) / MANAGERS...
Page 151 Touchscreen-Equipped Fryers STORE MANAGERS ONLY (OR DESIGNATED PERSONS) Refer to FQ4000 Operation Manual Chapter 1 Demonstrate how to access RECIPES and MENUS – (Code 1650) Demonstrate adding or editing a product recipe (Press Recipe button) Demonstrate how to add a product to a menu (Press Menu button) Demonstrate how to access SETTINGS –...
Page 152 - Mandatory Attendee TRAINING DECLINED O/O / Corporate Printed Manager Signature Name FAS: Provide a copy of all five (5) pages to the customer and to Frymaster. Retain a copy for two years from date of installation Page 5 of 5 5-49...
Page 153 Touchscreen-Equipped Fryers FQ30-T™ T RYER OMMISSION AND EMONSTRATION 8700 LINE AVENUE SHREVEPORT, LA 71106 (800) 551-8633 Date_____________________ Store Name Technician Store # (if applicable) Service Agency Address Address City/State City/State Store Phone Country RYER ILTER ODEL UMBER ERIAL UMBER DIGIT No one is to perform start-up or training unless they are Level 2 or Level 3 certified and their certification is current.
Page 154 Touchscreen-Equipped Fryers Verify filter pan alignment. The pan should slide smoothly into position. Ensure pick-up tube is fully engaged in the pan suction tube. “P” should be displayed on the controller when the pan is pulled out. Perform an Auto Filter on a vat to ensure the filter pump is operational and check the drain and return system for leaks. Remove old Fryer’s Friend from the store if applicable and replace with the new Fryer’s Friend.
Page 155 Service Required – a problem exists that requires a technician. Probe Failure – Temperature circuitry has a problem – Turn off fryer and call for service Frymaster’s Hot line and FAS contact person / with phone numbers FILTRATION PERSON(S) / MANAGERS...
Page 156 Touchscreen-Equipped Fryers Demonstrate how to access SETTINGS – (Press Settings button, press Manager button) Code 1656 Demonstrate setting the primary and secondary languages Demonstrate setting the date and time Demonstrate how to access High Limit Check – (Press Service button, press Crew button) Demonstrate how to access SERVICE –...
Page 157 - Mandatory Attendee TRAINING DECLINED O/O / Corporate Printed Manager Signature Name FAS: Provide a copy of all five (5) pages to the customer and to Frymaster. Retain a copy for two years from date of installation Page 5 of 5 5-54...
Page 158 Chapter 6: Charts and Tables • Computer Codes • Probe Resistance Charts • Electrical Formulas • Pressure Conversion Table • Conversion Formulas • Oriﬁ ce Chart...
Page 159 Charts and Tables Computer BK 3 Lane CM4 S FQ4000 Codes Recovery 1652 Recovery 1652 Menu 1650 Program 1650 Program 1650 Recipes 1650 F° to C° 1658 F° to C° 1658 Settings Manager 1656 Set Up 1656 Set Up 1656 Settings Service 3000 Constant Temp Display...
Page 160 Charts and Tables Model Numbers Example of gas H55 model. Characters in gray represent options, such as dual vats and basket lifts, which wouldn’t appear in the model number if not present on the fryer. FMP 2 55 2L BL C Second Characters Fourth Characters Number of Vats...
Page 161 Charts and Tables Reading Model Numbers...
Page 162 Charts and Tables Electrical Formulas V = Voltage (Volts) I = Current (Amps) R = Resistance (Ohms) P = Power (Watts) MICRO = 1/1,000,000 (one millionth) e.g., microamps MILLI = 1/1,000 (one thousandth) e.g., millivolts KILO = 1000 X (one thousand times) e.g., kilowatts MEGA = 1,000,000 X (one million times) e.g., megaohms...
Page 163 Charts and Tables Pressure Conversion Table Inches Inches mbar 0.036 0.073 1.868 0.002 2.488 248.827 0.249 0.072 0.147 3.735 0.005 4.977 497.654 0.498 0.108 0.220 5.603 0.007 7.465 746.481 0.746 0.144 0.294 7.470 0.010 9.953 995.309 0.995 0.180 0.367 9.338 0.012 12.441 1244.136...
Page 164 Charts and Tables Oriﬁ ce Chart for Common Models Manifold Gas Oriﬁ ce Size Model Gas Type BTUs Pressure Part Number (Drill/mm) (Inches H J1C-MJ15 Natural 45,000 55/1.30 810-0131 Propane 45,000 67/.81 810-0140 Butane 45,000 68/.79 810-0141 35 Series Natural 110,000 51/1.70 810-0129...
Page 165 Charts and Tables Probe Resistance Charts Probe Resistance Chart For use with Minco or Hycal Thermistor Probes only (fryer equipped). Not for use with Spaghetti Magic System Probes. OHMS OHMS OHMS OHMS OHMS 1000 1107 1214 1320 1424 1002 1110 1216 1322 1426...
Page 166 Charts and Tables Probe Resistance Chart (cont.) For use with Minco or Hycal Thermistor Probes only (fryer equipped). Not for use with Spaghetti Magic System Probes. OHMS OHMS OHMS OHMS OHMS 1528 1630 1732 1833 1932 1530 1632 1734 1835 1934 1532 1634...
Page 167 Charts and Tables UHC RTD Probe Resistance Chart All Cabinets: UHC, UHC-P, UHC-HD Sensor Temp (°F) R Sensor Sensor Temp (°C) 104.984 12.77 106.065 15.55 107.145 18.33 108.224 21.11 109.302 23.88 110.380 26.66 111.456 29.44 112.532 32.22 113.606 35.00 114.680 37.77 115.753 40.55...
Page 168 Charts and Tables Dean Thermatron Probe Resistance Charts ® Below are resistance charts applicable to Dean fryers equipped with Thermatron controllers. ® Electronic Thermostat Systems (Probe wire color: Two Black Wires or Two Brown Wires) ° Celsius ° Fahrenheit Ohms (± 3%) 108130 84606 66721...
Page 170 FRYMASTER 8700 LINE AVENUE, SHREVEPORT, LA 71106 6800 800 551 8633 318 865 1711 WWW.FRYMASTER.COM WWW.FRYMASTER.COM EMAIL: FRYTECHSUPPORT@WELBILT.COM EMAIL: FRYSERVICE@WELBILT.COM WWW.WELBILT.COM Welbilt provides the world’s top chefs, and premier chain operators or growing independents with industry leading equipment and solutions.

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