Related Manuals for Frymaster NAVY SUBMARINE
Summary of Contents for Frymaster NAVY SUBMARINE
- Page 1 Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 OCTOBER 11 *8196030A* www.frymaster.com E-mail: service@frymaster.com...
- Page 2 PURCHASED DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICER.
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Page 3: Table Of Contents
Navy Submarine Electric Fryers Installation, Operation, Service, and Parts Manual TABLE OF CONTENTS Page Chapter 1: Introduction Chapter 2: Installation Instructions Chapter 3: Operating Instructions Chapter 4: Filtration Instructions Chapter 5: Preventive Maintenance Chapter 6: Operator Troubleshooting Chapter 7: Service Procedures... -
Page 4: Chapter 1: Introduction
Read the instructions in this manual thoroughly before attempting to operate this equipment. This manual covers the Frymaster Navy Submarine Electric Fryer, a 440V 14kW 3-phase fryer that has been specifically configured for use aboard submarines of the U.S. Navy. - Page 5 For non-routine maintenance or repairs, or for service information, contact your local Frymaster Authorized Servicer (FAS). A list of Frymaster Factory Authorized Servicers (FAS’s) is located on the Frymaster website at www.frymaster.com. Service information may also be obtained by calling the Frymaster Technical Services Department (1-800-551-8633).
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Page 6: Chapter 2: Installation Instructions
DANGER The appliance area must be kept free and clear of combustible material at all times. All installation and service on FRYMASTER equipment must be performed by qualified, certified, licensed, and/or authorized installation or service personnel. Service may be obtained by contacting a local Frymaster/DEAN Factory Authorized Servicer. - Page 7 A clearance of 6 inches (15cm) must be provided at both sides and back adjacent to combustible construction. A minimum of 24 inches (61cm) should be provided at the front of the equipment for servicing and proper operation. Connections should be made by means of an approved, flexible-metallic or rubber-covered electrical cable and quick-disconnect plug.
- Page 8 3. Position the fryer on the deck studs and secure with appropriate nuts and lock washers. DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633. After Fryer is Anchored at the Frying Station DANGER Hot shortening can cause severe burns.
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Page 9: Chapter 3: Operating Instructions
NAVY SUBMARINE ELECTRIC FRYER CHAPTER 3: OPERATING INSTRUCTIONS Equipment Setup and Shutdown Procedures Setup DANGER Never operate the appliance with an empty frypot. The frypot must be filled with water or cooking oil/shortening before energizing the elements. Failure to do so will result in irreparable damage to the elements and may cause a fire. - Page 10 Shutdown 1. Turn the fryer off. 2. Filter the cooking oil/shortening and clean the fryers (See Chapters 4 and 5). 3. Place the frypot covers on the frypots. Operation of the Solid-State Analog Controller Fryers configured for the U.S. Navy are equipped with solid-state analog controllers, illustrated below.
- Page 11 CONTROLLER OPERATING PROCEDURE 1. Verify that the thermostat knob is set to the desired cooking temperature. 2. Press the power switch to the ON position. The POWER light will illuminate. WARNING Before pressing the power switch to the ON position, ensure that the frypot is properly filled with oil.
- Page 12 4. Press and hold the high limit test switch in the “2ND” test position until the SECOND light illuminates. Release the switch. The light should have come on when the temperature was between 430°F and 460°F. For fryers connected to an external shunt power supply, all fryers should have been shut off completely and all control panel lights should have been extinguished.
- Page 13 To aid in the filtering process, a filter cone holder and paper filter cones may be ordered from Frymaster FASs or kitchen equipment suppliers. To order the cone holder, use P/N 803-0072. To order a box of 50 filters, use P/N 803-0042. To order a case containing 500 filters, use P/N 803-...
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Page 14: Chapter 5: Preventive Maintenance
NAVY SUBMARINE ELECTRIC FRYER CHAPTER 5: PREVENTIVE MAINTENANCE Cleaning the Fryer DANGER Never attempt to clean the fryer during the frying process or when the frypot is filled with hot oil/shortening. If water comes in contact with oil/shortening heated to frying temperature, it will cause spattering of the oil/shortening, which can result in severe burns to nearby personnel. - Page 15 4. Simmer the solution for 45 minutes to one hour. Do not allow the water level to drop below the bottom oil-level line in the frypot during the boil-out operation. DANGER Never leave the fryer unattended during the boil-out process. If the boil-out solution boils over, turn the fryer off immediately and let the solution cool for a few minutes before resuming the process.
- Page 16 Annual/Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of the galley material maintenance management (3M) program. Frymaster recommends that a Factory Authorized Servicer inspect this appliance at least annually as follows: Fryer •...
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Page 17: Chapter 6: Operator Troubleshooting
Although the chapter covers the most common problems reported, you may encounter problems that are not covered. In such instances, the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem. - Page 18 Troubleshooting 6.2.1 Control and Heating Problems Problem Probable Causes Corrective Action A. Plug power cord in and verify A. Power cord is not plugged in or that circuit breaker is not circuit breaker is tripped. tripped. B. If available, substitute a controller known to be working B.
- Page 19 Problem Probable Causes Corrective Action This is normal. The standard operational mode for the controller is for the elements to cycle on and off until the temperature in the Fryer repeatedly frypot reaches 180ºF. The purpose Fryer is in melt-cycle mode. cycles on and off of the melt-cycle is to allow when first started.
- Page 20 6.2.2 Error Messages and Display Problems Problem Probable Causes Corrective Action This in an indication of a malfunction in the temperature measuring or control circuitry, Oil temperature above acceptable Controller trouble including a failure of the high limit range or a problem with the light ON.
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Page 21: Chapter 7: Service Procedures
NAVY SUBMARINE ELECTRIC FRYER CHAPTER 7: SERVICE PROCEDURES General Before performing any maintenance on this equipment, disconnect the fryer from the electrical power supply and drain the frypot. When electrical wires are disconnected, it is recommended that they be marked in such a way as to facilitate re-assembly. - Page 22 4. Locate connector C7 and disconnect it. Using a pin pusher (Frymaster P/N 8064855), push out the red and white leads if replacing the temperature probe, or the black leads if replacing the high-limit thermostat.
- Page 23 Probe Bracket Screw Metal Wire Tie ™ If replacing a high-limit thermostat, unscrew the thermostat. Apply Loctite PST 567 or equivalent sealant to the threads of the replacement and screw it securely into the frypot. Unscrew high-limit thermostat, apply thread- sealer to replacement, and install replacement.
- Page 24 Replacing a Heating Element 1. Perform steps 1-3 of section 7.4, Replacing a Temperature Probe or High-Limit Thermostat. 2. Locate and disconnect connector C7. Using a pin pusher (Frymaster P/N 8064855), push out the red and white leads. 3. On the rear of the contactor box, disconnect the 6-pin and 9-pin connectors.
- Page 25 8. Insert the element connectors into the appropriate plug on the rear of the contactor box, ensuring that the latches lock. 9. Insert the temperature probe leads into connector C7 (see illustration below). The white lead goes into position 1 and the red into position 2. Rib marks Position 1 10.
- Page 26 10. Carefully lower the replacement frypot into the fryer. Reinstall the hex head screw removed in step 7 to attach the frypot to the fryer. 11. Position the element assembly in the frypot and reinstall the machine screws and nuts removed in step 6.
- Page 27 Meter Setting Test Results 12 VAC Power 50 VAC Scale 1 of J2 3 of J2 12-16 VAC 24 VAC Power 50 VAC Scale 2 of J2 Chassis 24-30 VAC *Probe Resistance (RH) R X 1000 OHMS 11 of J2 12 of J2 See Chart *Probe Resistance (LH)
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Page 28: Chapter 8: Parts List
ITEM PART # COMPONENT 809-0171 Thumbscrew, ¼ -20 X 1 -inch 810-1403 Hanger, Wireform Basket 809-0921 Spacer, Basket Hanger 806-8558 Cover Assembly, Navy Submarine Frypot 812-1386 Basket, Twin 803-0132 Rack, Basket Support 812-1226 Extension, Drain 823-2109 Pan, Submarine Fryer Drain... - Page 29 Cabinetry...
- Page 30 ITEM PART # COMPONENT 806-9180SP Side, Submarine Left Cabinet 806-9181SP Side, Submarine Right Cabinet 826-1374 Screw, #10 X ½-inch Hex Washer Head (Pkg. of 25) 826-1379 Screw, #10 X ½-inch Phillips Truss Head (Pkg. of 10) 810-1105 Magnet, Door 810-1508 Hinge, Universal Door 900-5726 Base, One-Piece Submarine Cabinet...
- Page 31 Controller and Contactor Box Components NOTE: Only wiring connectors are shown. Wires have been o m m i t t t e d f o r c l a r i t y. S e e Pages 8-8 and 8-9 for details of wiring bundles and assemblies.
- Page 32 806-8243SP Wire Assembly, Navy Transformer (see Page 8-8 for schematic) 806-7935 Interface Board, Navy Shipboard 806-8345SP Harness, Navy Submarine Fryer (see Page 8-8 for schematic) 806-8346SP Cable, Navy Submarine Controller (see Page 8-8 for schematic) 806-8364 Stud Assembly, Interface Board Relay, 18 Amp ⅓...
- Page 33 Frypot, Elements, and Associated Components...
- Page 34 813-0391 Nipple, 1.25-inch X Close NPT 813-0070 Elbow, 1.25-inch X 90° 806-7543 Thermostat Assembly, 425° High-Limit 806-9771SP Element Assembly, Navy Submarine (Does not include Items 17 and 18) 807-3268 Element, 440V/7kW Navy Submarine 807-3269 Probe, Navy Submarine Temperature 809-0567 Tie Wrap, Metal...
- Page 35 Wiring Assemblies and Bundles CONTACTOR BOX WIRING 40C ORG 22C RED 41C ORG 24C RED 4C RED 25C RED 76C RED 70C RED 26C RED 27C RED 8068345 8068346 J2 WIRING HARNESS CONTROLLER CABLE ASSEMBLY (12-Pin Male and 15-PinFemale Connector, 18-Inches Long) (15-Pin Male and Female Connectors, 9-Inches Long) 8067189 8067187...
- Page 36 CONTROLLER AND SENSOR WIRING 62C BLK 63C BLK 64C YEL 65C YEL 8067796 HIGH LIMIT AND PROBE WIRING HARNESS 8121353 CONTROLLER CABLE 15-Pin Male Connectors on 5-Foot Shielded Cable (Ferrite Core at Controller End)
- Page 37 Wiring Connectors and Pin Terminals ITEM PART # COMPONENT Connectors 807-1068 2-Pin Female 807-0158 6-Pin Female 807-0156 9-Pin Female 807-0159 12-Pin Female 807-0875 15-Pin Female 807-1067 2-Pin Male 807-0157 6-Pin Male 807-0155 9-Pin Male 807-0160 12-Pin Male 807-0804 15-Pin Male 826-1341 Terminal, Female Split Pin (Pkg of 25) 826-1342...
- Page 38 Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-688-2200 (Tech Support) 1-318-219-7135 819-6030A SERVICE HOTLINE OCTOBER 2011 PRINTED IN THE UNITED STATES 1-800-551-8633...